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18-GJ11D1-2

Ultraviolet (UV-C) Lamp Kit for 
2-5 Ton Air Handlers

Models:
BAYUVCLK001 - 40 Watt, 2 Lamp

Kit Contents  

(Items 4-10 are not pictured)

 

Item  Qty   Description
1        1      Right Side UV Lamp and Bracket Assembly 
2        1      Left Side UV Lamp and Bracket Assembly
3        1     Ballast and Control Assembly with door switch 
 

 

   and wiring harness (rated 200-230 VAC, 50-60 Hz)

4        4     Cable Tie
5        2     Wire Nut
6        2     Screw
7        3     Isopropyl alcohol swab
8        1     Wiring Diagram
9        1     UV Warning Label
10      4     8-32 Hex nut with star washer
 

Field Supplied 

Ammeter with the ability to measure milliamps

Used with:

Series 2/4/5/7/8 Air Handlers

Note: 200-230V Units Only

General

The United States Environmental Protection Agency (EPA) 
believes that molds and bacteria inside buildings have the 
potential to cause health problems in sensitive individuals. 
The manufacturer provides high intensity C-band ultraviolet 
radiation (UV-C lamp kits) for installation in air handlers for the 
purpose of reducing microbiological growth (mold and bacte-
ria) within the equipment. Polymer materials that are suscep-
tible to deterioration by the UV-C lamp shall be shielded from 
direct exposure to the light.  This kit was designed with this 
consideration and the reflectors must be in place.  In addition, 
UV-C radiation can damage human tissue, namely eyes and 
skin. To reduce the potential for inadvertent exposure to the 
lights by operating and maintenance personnel, an electrical 
interlock that automatically disconnects power to the lamp is 
provided integral to the ballast assembly.

1.) Right Side UV Lamp and Bracket Assembly

2.) Left Side UV Lamp and Bracket Assembly

3.) Ballast and Control Assembly with 

Door Switch and Wiring Harness

Power  

Supply  

Plugs

Cable Tie -  

Do NOT Cut  

or Remove

Lamp Connector

Lamp Bracket 

Grounds

UV Lamp 

Control Leads

© 2010 Trane 

NOTE:  A BAYCC24VK01 can be installed for Series 8 Air Handlers 
to extend the life of the lamp.  This accessory kit will disable the 
lamp during the heating season (kit is purchased separately).

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — 
This Document is customer property and is to remain with this unit.  Please return to service 

information pack upon completion of work.

 

HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING

WARNING:

Installer’s Guide

Summary of Contents for BAYUVCLK001

Page 1: ...ep tible to deterioration by the UV C lamp shall be shielded from direct exposure to the light This kit was designed with this consideration and the reflectors must be in place In addition UV C radiat...

Page 2: ...h and rubbing alcohol or glass cleaner after handling WARNING Hazardous Voltage and Exposure to Ultraviolet Radiation This product contains components that emit high intensity ultraviolet UV C radiati...

Page 3: ...not remove the liner until these items have been placed into unit and proper mounting locations within the unit have been confirmed IMPORTANT The two lamp brackets are not symmetrical One is marked Ri...

Page 4: ...Bkt Upflow Horizontal Right Downflow Horizontal Left Left Bkt Ballast Right Bkt Left Bkt Ballast Right Bkt Left Bkt Ballast Right Bkt Left Bkt Ballast UV Lamp Brackets and Ballast locations for Air H...

Page 5: ...Measure7 5inchesabovethecrossbarandmake a mark on the inside of the air handler cabinet use a screwdriver or other metal object to scribe line STEP 4 Draw a level line to the back of the air handler c...

Page 6: ...ompartment inner wall STEP 8 Cut the cable tie on the left side lamp bracket assembly Slide the lamp and reflector assembly out of the lamp bracket as shown STEP 9 Measure 7 5 inches above the cross b...

Page 7: ...liner until proper mounting locations within the unit have been confirmed NOTE Use isopropyl alcohol to thoroughly clean and dry the surfaces of the inside coil compartment wall in the areas where th...

Page 8: ...lugs The tie prevents strain on the splices STEP 12 Connect the ballast assembly in series with the high voltage leads Ballast assembly with power plugs Unconnected From Blower Compartment From Blower...

Page 9: ...g on the air handler cross bar The notch of the ballast assembly will slide into the ridge of the air handler Ensure a solid fit before removing peel off liner and exposing the adhesive back Note Be c...

Page 10: ...ng UV Lamp wiring connections NOTE If the coil was removed before installation replace the coil before continuing with the kit installation STEP 16 Install the left and right side lamps and reflectors...

Page 11: ...cure the grounding wire in place Then place a second factory supplied nut onto the stud and tighten in place also STEP 19 Support the lamp and place the pin connector on the lamp The connector is posi...

Page 12: ...ers to extend the life of the lamp This accessory kit will disable the lamp during the heating season kit is purchased separately STEP 23 Use the provided cable ties to secure all wires STEP 24 Apply...

Page 13: ...V appliance upon opening or removal WARNING STEP 26 Remove the heater panel STEP 27 Set the system comfort control to OFF and restore power STEP 28 Use an ammeter to check for current flow on the high...

Page 14: ...the unit 2 Open the coil panel 3 Cut the cable tie and remove the plug from the lamp 4 Wearing soft cloth gloves and safety glasses use two hands and firmly grasp the lamp at nearest end 5 Remove the...

Page 15: ...15 18 GJ11D1 2 Wiring Diagram...

Page 16: ...ne 6200 Troup Highway Tyler TX 75707 12 10 Since the manufacturer has a policy of continuous product and product data improvement it reserves the right to change design and specifications without noti...

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