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INSTALLER’S GUIDE

4. Install Economizer Assembly

1.  The economizer ships with the return air damper folded 

up to allow the assembly to fit through the Coil opening 

in the side of the unit. Insert the economizer assembly 

into the unit through the Coil access panel opening. See 

Figure 4 on page 4.

2.  Swing the return air damper section down so that it 

rests on the bottom of the unit. The economizer will sit 

completely over the return air opening in the bottom of 

the unit. See Figure 5 on page 4. Screw the economizer 

assembly  together with one assembly screw in the side 

of the economizer. Check the linkage rod between the 

return air dampers to make sure it is tight. 

3.  Insert 2 screws through the holes in the front face of the 

unit and into the matching attachment holes in the econo-

mizer assembly. See Figure 6 on page 5. 

4.  Insert a screw through the pre-punched hole in the side 

flange of the return air damper and into the mating hole 

in the economizer assembly and tighten. See Figure 5 on 

page 4. 

Use care when inserting the economizer in the return 

air compartment, to prevent damaging the foil faced 

insulation.

CAUTION

5. Install Rain Hood Assembly

1.  Locate  the  rainhood  assembly,  which  includes  the  relief                                                                            

damper and the mist eliminator. The back of the hood side 

mating flanges need to be gasketed (gaskets included in 

kit). Loosen the right two (2) screws on the unit’s top seal

-

ing flange above the economizer. See Figure 7 on page 

5. 

2.  S

lide the top flange of the hood underneath the unit’s top 

sealing flange. Drive two self tapping screws into the key

-

hole openings on the side flanges of the hood. Tighten the 

two (2) screws on the top sealing flange and the screws 

on the hood side flanges. See Figures 7 and 9.

6. Mount Mixed Air Sensor

1.  Mount the Mixed Air sensor (with wiring) to the left 

Blower partition using two sheetmetal screws. See 

Figure 10, page 7. The male tabs on the Yellow and 

Yellow/Black wires will connect to the Economizer wiring 

harness in a later step. 

2.  Enthalpy Sensor If used, install this option at this time per 

instructions provided in the sensor kit.

7. Route Main Wiring

1.  From the Economizer assembly, pass the wire harness 

through the coil grommet. See Figure 11 (view A) on page 

7. Continue routing the harness behind the Compressor 

compartment and into the Blower compartment. 

2.  Continue routing the remaining harness through the grom-

met in the Control Box partition and into the Control Box.

8. Complete Installation 

(4WCZ6, 4DCZ6, 4YCZ6)

1.  In the Control Box, locate the ICMC Board in the upper 

left hand corner of the Control Box. Find the YL/RD and 

YL wires in the 12 pin connector. Leaving enough length 

of these wires so that the ends going to the ICMC Board 

can be stripped, cut these wires in two. Strip the cut end 

of the wires going to the ICMC Board and connect to 

economizer wires as per hookup diagrams on pages 8 

and 9. Cap the ends of the Yellow and Yellow/Red wires 

not being hooked up. Secure all wires with wire ties so 

that there is no interference with any moving parts in the 

unit.

2.  In the Control Box, complete the wiring connections per 

the appropriate wiring diagram on pages 8 and 9. Secure 

all wires so that there is no interference with any moving 

parts in the unit. 

3.  P

ower the economizer and run the checkout procedure 

on page 10. Make desired adjustments to the control

-

ler setting the minimum occupied damper position, the 

outside air setting (if enthalpy control used). 

4.  Replace the unit Coil access panel, the Blower access 

panel, and the Control/Heat access panel. 

Be certain to cap the ends of the cut YL/RD and YL 

wires that are not being connected to an accessory 

or the unit to reduce the risk of a short.

CAUTION

NOTE:

 You must install the filter rack per the instructions 

provided with the filter rack after you install the economizer.

Summary of Contents for BAYECON103AA

Page 1: ...TRIC SHOCK HAZARD Open and lock out all unit disconnects prior to ac cessory installation or unit maintenance to prevent injury or death from electrical shock or contact with moving parts SAFETY HAZARD Do not remove end covers from economizer actua tor the spring return assembly may release and cause personal injury s s WARNING s s WARNING Install Economizer Kit 1 Remove Power Disconnect and verif...

Page 2: ...ft Blower partition using two sheetmetal screws See Figure 10 page 7 The male tabs on the Yellow and Yellow Black wires will connect to the Economizer wiring harness in a later step 2 Enthalpy Sensor If used install this option at this time per instructions provided in the sensor kit 7 Route Main Wiring 1 From the Economizer assembly pass the wire harness through the coil grommet See Figure 11 vie...

Page 3: ...CZ6024 036 4DCZ6036 4WCZ6 4YCZ6 or 4DCZ6 Unit Top Sealing Flange Horizontal Return Air Panel Down Flow Return Air Panel Coils Access Panel Blower Access Panel Control Box Access Panel Figure 3 Remove Panels Mixed Air Sensor Logic Module Economizer Assembly Return Air Damper Flange Screw and two 2 Mixed Air Sensor Sheetmetal Screws not shown Mist Eliminator Filter Rainhood Assembly Figure 2 BAYECON...

Page 4: ...zer 2 Insert Assembly Screw Figure 5 Swing Down and Set Economizer Return Damper Figure 4 Insert Economizer in Shipping Position 4WCZ6 4YCZ6 or 4DCZ6 Unit Dry bulb outside air temperature sensor Economizer actuator and Logic Module Insert economizer in folded shipping position ...

Page 5: ... and hood Economizer and Return Air Damper Figure 7 Mounting Rain Hood 3 Tighten the two 2 top screws and the two 2 side screws 2 Drive six 6 self tapping screws into the keyhole openings on each side of hood 1 Loosen the two 2 screws to allow hood to slide under the unit Economizer Rain Hood Unit s top sealing slides under HVAC unit s top sealing HVAC unit s top HVAC unit Hood Detail ...

Page 6: ...r and Filter Economizer Rain Hood A Mist Eliminator Relief Damper Return Duct Roofcurb order separately Outside air dampers Return air dampers Economizer Unit Application Models A BAYECON103AA AB 4WCZ6024 036 4DCZ6036 4YCZ6024 036 20 1 8 BAYECON104AA AB 4WCZ6048 060 4DCZ6048 060 4YCZ6048 060 24 3 8 ...

Page 7: ...1 From economizer assembly pass wire harness through coil Grommet See View A 2 Continue routing behind compressor compartment and into Blower Compartment Coil Grommet 3 Pull the two 2 Mixed Air Sensor wires with female quick connects from the harness and route down near the Mixed Air Sensor Connect to sensor pigtail wire leads 4 Continue Routing the Remaining Harness Through the Grommet and into t...

Page 8: ...re 12 4YCZ6 Economizer Connection Diagram A A A A IMPORTANT Retain this wiring diagram please return this document to service information pack upon completion of work Wiring Diagram for Economizer Using a Honeywell W7459 Logic ...

Page 9: ... IMPORTANT Retain this wiring diagram please return this document to service information pack upon completion of work Wiring Diagram for Economizer Using a Honeywell W7459 Logic Figure 13 4WCZ6 4DCZ6 Economizer Connection Diagram ...

Page 10: ...14 4WCZ6 4DCZ6 Economizer Connection Diagram A A A A IMPORTANT Retain this wiring diagram please return this document to service information pack upon completion of work Wiring Diagram for Economizer Using a Honeywell W7212 Logic ...

Page 11: ...re 15 4YCZ6 Economizer Connection Diagram A A A A IMPORTANT Retain this wiring diagram please return this document to service information pack upon completion of work Wiring Diagram for Economizer Using a Honeywell W7212 Logic ...

Page 12: ...and Dual Fuel models When outdoor air conditions are suf ficient for Free Cooling and the thermostat sends a signal for 2nd stage cooling G Y1 Y2 O for Heat Pumps 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 4 4 4 6 9 0 1 0 0 8 0 7 0 6 0 5 0 4 0 3 0 20 10 E N T H A L P Y B T U P E R P O U N D D R Y A I R 85 29 90 32 95 35 100 38 105 41 110 43 35 2 35 2 40 4 40 4 105 41 110 43 45...

Page 13: ... Connect 1 2K ohm 4074EJM Checkout Resistor across terminals So and 2 Turn enthalpy setpoint potentiometer to A LED turns on indicating low enthalpy Motor drives toward open 3 Turn enthalpy setpoint potentiometer to D LED turns off indicating high enthalpy Motor drives toward closed 4 Disconnect the 1 2K ohm checkout resistor D 1 To verify sensor operation reconnect the lead of the outdoorenthalpy...

Page 14: ...9 6 32 2 204 2 714 91 4 33 2 111 2 676 93 2 34 2 023 2 639 95 0 35 1 938 2 600 96 8 36 1 858 2 561 98 6 37 1 781 2 526 100 4 38 1 708 2 484 Temp vs OHM for MAS Mixed Air Sensor Table 3 Temp vs OHM Values for MAS Mixed Air Sensor 1 1 2 2 M9097 ENTHALPY CHANGEOVER SETPOINT LED LIGHTS WHEN OUTDOOR AIR IS SUITABLE FOR FREE COOLING INSERT DC MILLIAMMETER BETWEEN SO AND S FOR CHECKOUT AND TROUBLESHOOTIN...

Page 15: ...e Proper Response 1 CHECKOUT PREPARATION FOR ECONOMIZING ONLY Disconnect power at TR and TR1 All LED are off Exhaust Fan contacts are open Disconnect devices at P and P1 Jumper P to P1 defaults to on board MIN POS potentiometer Place 5 6K ohm resistor across T and T1 Blue sleeve provides input to economizer that the MAT is between 50 55F Jumper TR to 1 call for cooling from the thermostat W7212 on...

Page 16: ...at 45 degrees open Adjust DCV MAX towards CW Motor will move to position set by DCV MAX pot Adjust DCV MAX to fully CCW Motor will drive closed Reconnect jumper to N terminal Adjust DCV MAX and MIN POS pots Motor will drive to the most open position of the pots Adjust DCV MAX and MIN POS pots to fully CCW Remove power from N terminal adjust MIN POS towards CW Motor should not move Adjust DCV MAX t...

Page 17: ...pplications For more information please visit www trane com or www americanstandardair com The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice We are committed to using environmentally conscious print practices 2020 18 HE85D1 1B EN 09 Jul 2020 Supersedes 18 HE85D1 1A EN June 2017 ...

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