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12

INSTALLER’S GUIDE

Figure 16. Single Enthalpy Changeover Set Point

Single enthalpy:

 The enthalpy change-

over set point is set to return the outdoor 

air damper to minimum position when the 

enthalpy rises above its set point. The 

enthalpy set point scale markings, located 

on W7459, are A,B,C,D; see table for the 

corresponding control point. The factory-

installed R4 WHITE 620-ohm jumper must 

be in place across ter and SR.

NOTE:

 

A (G) signal is required for the economizer to oper-

ate. As shipped, the economizer will not operate when there 

is a signal for Heating Modes utilizing gas heat.

Fan Only (G):

 When the thermostat sends a signal for fan 

only (G), the economizer will open to the minimum posi-

tion setting regardless of the outdoor air conditions and the 

indoor blower will operate at approximately 50% airflow.

Heating (W1), (W2), (Y1, Y2 on Heat Pump or Dual Fuel 

Models):

 When the thermostat sends a signal for auxiliary 

heat (G) +(W1) or first stage heat (G) + (Y1,Y2), the econo

-

mizer will open to the minimum position setting. When the 

ambient temperature may be below 70

F, the economizer 

will not fully open to the economizing position, when there is 

a signal for heat. In order to receive fresh air and open the 

dampers to the minimum position setting, you must provide 

a G signal to the unit from the thermostat or comfort control 

being used.

FREE COOLING NOT AVAILABLE:

 

When the outdoor air 

conditions are not sufficient for “Free Cooling” the Econo

-

mizer will open to the minimum position setting only and the 

unit will function.

FREE COOLING AVAILABLE:
1st Stage Cooling (Y1) + (O for Heat Pumps and Dual 

Fuel models):

 When outdoor air conditions are sufficient 

for “Free Cooling” and the thermostat sends a signal for 1st 

stage cooling (G) + (Y1) + (O for Heat Pumps and Dual Fuel 

models), the economizer will modulate accordingly and the 

indoor blower will run at approximately 70% airflow.

2nd Stage Cooling (Y1) + (Y2) + (O for Heat Pumps and 

Dual Fuel models):

 

When outdoor air conditions are suf-

ficient for “Free Cooling” and the thermostat sends a signal 

for 2nd stage cooling (G) + (Y1) + (Y2) + (O for Heat Pumps 

12

   

   

14

   

   

16

   

   

18

   

   

20

   

   

22

   

   

24

   

   

26

   

   

28

   

   

30

   

   

32

   

   

34

   

   

36

   

   

38

   

   

40

   

   

42

  

  4

   

  4

6

90

10

0

80

70

60

50

40

30

20

10

ENTHALP

Y—BTU

 PER PO

UND DRY 

AI

R

85

(29)

90

(32)

95

(35)

100

(38)

105

(41)

110

(43)

35
(2)

35

(2)

40
(4)

40

(4)

105
(41)

110
(43)

45
(7)

45

(7)

50

(10)

50

(10)

55

(13)

55

(13)

60

(16)

60

(16)

65

(18)

65

(18)

70

(21)

70

(21)

75

(24)

75

(24)

80

(27)

80

(27)

85

(29)

90

(32)

95

(35)

100
(38)

APPROXIMATE DRY BULB TEMPERATURE— F ( C)

A

A

B

B

C

C

D

D

M11681

RELATIVE

 HUMI

D

ITY (%

)

1

1

HIGH LIMIT CURVE FOR W7459D.

CONTROL

CURVE

CONTROL POINT

APPROX. F (C)

AT 50% RH

A

73 (23)

B

70 (21)

C

67 (19)

D

63 (17)

Sequence Of Operation

and Dual Fuel models), the economizer will modulate ac-

cordingly, the compressor will operate on low speed, and the 

indoor blower will operate at 100% airflow.

Unit “OFF” Mode

When the economizer is not receiving a 24V signal to the TR 

terminal, or if power is disconnected to the unit, the damp-

ers will be fully closed to the outside air and fully open to the 

return air.

NOTE:

 

Free Cooling refers to the process of circulating 

unconditioned outside air, without operating the compressor, 

to cool the structure.

5A. CHECKOUT - For Units using a Honeywell 

W7459 Control, Only.

Operate the motor through its complete open-close stroke. 

Check for proper operation, making sure that the linkage 

does not bind and that the motor travels smoothly through-

out its fully open and closed position. Table 1 describes how 

to drive the motor to the full open and full closed positions 

(power connected). Make necessary minor adjustments until 

desired operation is obtained, and tighten all nuts and set 

screws. This motor checkout ensures that:

1. The motor operates the load.
2. The motor responds properly to the controller.

3. There is no binding of the linkage or motor                                                                                                                                            

    stalling at any point of travel.

If motor does not operate properly, check for proper voltage 

or mechanical binding in linkage or damper.

If questions arise regarding this product, contact your dis-

tributor or representative.

Summary of Contents for BAYECON103AA

Page 1: ...TRIC SHOCK HAZARD Open and lock out all unit disconnects prior to ac cessory installation or unit maintenance to prevent injury or death from electrical shock or contact with moving parts SAFETY HAZARD Do not remove end covers from economizer actua tor the spring return assembly may release and cause personal injury s s WARNING s s WARNING Install Economizer Kit 1 Remove Power Disconnect and verif...

Page 2: ...ft Blower partition using two sheetmetal screws See Figure 10 page 7 The male tabs on the Yellow and Yellow Black wires will connect to the Economizer wiring harness in a later step 2 Enthalpy Sensor If used install this option at this time per instructions provided in the sensor kit 7 Route Main Wiring 1 From the Economizer assembly pass the wire harness through the coil grommet See Figure 11 vie...

Page 3: ...CZ6024 036 4DCZ6036 4WCZ6 4YCZ6 or 4DCZ6 Unit Top Sealing Flange Horizontal Return Air Panel Down Flow Return Air Panel Coils Access Panel Blower Access Panel Control Box Access Panel Figure 3 Remove Panels Mixed Air Sensor Logic Module Economizer Assembly Return Air Damper Flange Screw and two 2 Mixed Air Sensor Sheetmetal Screws not shown Mist Eliminator Filter Rainhood Assembly Figure 2 BAYECON...

Page 4: ...zer 2 Insert Assembly Screw Figure 5 Swing Down and Set Economizer Return Damper Figure 4 Insert Economizer in Shipping Position 4WCZ6 4YCZ6 or 4DCZ6 Unit Dry bulb outside air temperature sensor Economizer actuator and Logic Module Insert economizer in folded shipping position ...

Page 5: ... and hood Economizer and Return Air Damper Figure 7 Mounting Rain Hood 3 Tighten the two 2 top screws and the two 2 side screws 2 Drive six 6 self tapping screws into the keyhole openings on each side of hood 1 Loosen the two 2 screws to allow hood to slide under the unit Economizer Rain Hood Unit s top sealing slides under HVAC unit s top sealing HVAC unit s top HVAC unit Hood Detail ...

Page 6: ...r and Filter Economizer Rain Hood A Mist Eliminator Relief Damper Return Duct Roofcurb order separately Outside air dampers Return air dampers Economizer Unit Application Models A BAYECON103AA AB 4WCZ6024 036 4DCZ6036 4YCZ6024 036 20 1 8 BAYECON104AA AB 4WCZ6048 060 4DCZ6048 060 4YCZ6048 060 24 3 8 ...

Page 7: ...1 From economizer assembly pass wire harness through coil Grommet See View A 2 Continue routing behind compressor compartment and into Blower Compartment Coil Grommet 3 Pull the two 2 Mixed Air Sensor wires with female quick connects from the harness and route down near the Mixed Air Sensor Connect to sensor pigtail wire leads 4 Continue Routing the Remaining Harness Through the Grommet and into t...

Page 8: ...re 12 4YCZ6 Economizer Connection Diagram A A A A IMPORTANT Retain this wiring diagram please return this document to service information pack upon completion of work Wiring Diagram for Economizer Using a Honeywell W7459 Logic ...

Page 9: ... IMPORTANT Retain this wiring diagram please return this document to service information pack upon completion of work Wiring Diagram for Economizer Using a Honeywell W7459 Logic Figure 13 4WCZ6 4DCZ6 Economizer Connection Diagram ...

Page 10: ...14 4WCZ6 4DCZ6 Economizer Connection Diagram A A A A IMPORTANT Retain this wiring diagram please return this document to service information pack upon completion of work Wiring Diagram for Economizer Using a Honeywell W7212 Logic ...

Page 11: ...re 15 4YCZ6 Economizer Connection Diagram A A A A IMPORTANT Retain this wiring diagram please return this document to service information pack upon completion of work Wiring Diagram for Economizer Using a Honeywell W7212 Logic ...

Page 12: ...and Dual Fuel models When outdoor air conditions are suf ficient for Free Cooling and the thermostat sends a signal for 2nd stage cooling G Y1 Y2 O for Heat Pumps 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 4 4 4 6 9 0 1 0 0 8 0 7 0 6 0 5 0 4 0 3 0 20 10 E N T H A L P Y B T U P E R P O U N D D R Y A I R 85 29 90 32 95 35 100 38 105 41 110 43 35 2 35 2 40 4 40 4 105 41 110 43 45...

Page 13: ... Connect 1 2K ohm 4074EJM Checkout Resistor across terminals So and 2 Turn enthalpy setpoint potentiometer to A LED turns on indicating low enthalpy Motor drives toward open 3 Turn enthalpy setpoint potentiometer to D LED turns off indicating high enthalpy Motor drives toward closed 4 Disconnect the 1 2K ohm checkout resistor D 1 To verify sensor operation reconnect the lead of the outdoorenthalpy...

Page 14: ...9 6 32 2 204 2 714 91 4 33 2 111 2 676 93 2 34 2 023 2 639 95 0 35 1 938 2 600 96 8 36 1 858 2 561 98 6 37 1 781 2 526 100 4 38 1 708 2 484 Temp vs OHM for MAS Mixed Air Sensor Table 3 Temp vs OHM Values for MAS Mixed Air Sensor 1 1 2 2 M9097 ENTHALPY CHANGEOVER SETPOINT LED LIGHTS WHEN OUTDOOR AIR IS SUITABLE FOR FREE COOLING INSERT DC MILLIAMMETER BETWEEN SO AND S FOR CHECKOUT AND TROUBLESHOOTIN...

Page 15: ...e Proper Response 1 CHECKOUT PREPARATION FOR ECONOMIZING ONLY Disconnect power at TR and TR1 All LED are off Exhaust Fan contacts are open Disconnect devices at P and P1 Jumper P to P1 defaults to on board MIN POS potentiometer Place 5 6K ohm resistor across T and T1 Blue sleeve provides input to economizer that the MAT is between 50 55F Jumper TR to 1 call for cooling from the thermostat W7212 on...

Page 16: ...at 45 degrees open Adjust DCV MAX towards CW Motor will move to position set by DCV MAX pot Adjust DCV MAX to fully CCW Motor will drive closed Reconnect jumper to N terminal Adjust DCV MAX and MIN POS pots Motor will drive to the most open position of the pots Adjust DCV MAX and MIN POS pots to fully CCW Remove power from N terminal adjust MIN POS towards CW Motor should not move Adjust DCV MAX t...

Page 17: ...pplications For more information please visit www trane com or www americanstandardair com The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice We are committed to using environmentally conscious print practices 2020 18 HE85D1 1B EN 09 Jul 2020 Supersedes 18 HE85D1 1A EN June 2017 ...

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