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26

18-EB32D1-1E-EN

Step 5 — Unit Startup

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Is the unit properly located and level with the
proper clearances? See Figures 1–6.

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Is the duct work correctly sized, run, taped,
insulated, and weatherproofed with proper unit
arrangement as shown in the ductwork installation
section?

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Is the condensate line properly sized, run, trapped,
and pitched and shown in the Condensate Drain
Piping section?

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Is the gas piping correctly sized, run, trapped, and
purged of air? See Gas Piping Installation section.

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Is the filter of the correct size and quantity? Is it
clean and in place? See Air Filter Installation
section.

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Is the wiring properly sized and run according to the
unit wiring diagram?

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Are all the wiring connections, including those in
the unit tight?

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Has the unit been properly grounded and fused
with the recommended fuse size?

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Is the thermostat well located, level, and correctly
wired? See Electrical Wiring section

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Have the air conditioning systems been checked at
the service ports for charge and leak tested if
necessary?

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Do the condenser fan and indoor blower turn free
without rubbing and are they tight on the shafts?

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Has the indoor blower speed been determined and
the proper speed been set? To adjust the fan, see
the Indoor Fan Motor Speed Tap Setting section.

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Has all work been done in accordance with
applicable local and national codes?

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Are all covers and access panels in place to prevent
air loss and safety hazards?

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e:: See the section on Sequence of Operation for a

description of the cooling operating sequence.

To start the unit in the cooling mode, set the
thermostat system switch to COOL and move the
thermostat COOL indicator to a setting below room
temperature. The condenser fan motor, compressor
and evaporator fan motor will operate automatically.

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After the unit has operated in the cooling mode for a
short period of time, install pressure gauges on the
gauge ports of the discharge and suction line valves
(behind the Compressor access panel). Check the
suction and discharge pressures and compare them to

the normal operating pressures provided in the unit’s
SERVICE FACTS.

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e:: Do not use the PRESSURE CURVES from the

unit's SERVICE FACTS to determine the unit
refrigerant charge. The correct charge is shown
on the unit nameplate. To charge the system
accurately, weigh in the charge according to the
unit nameplate and check subcooling against the
Subcooling Charging Table in the SERVICE
FACTS.

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With the compressor operating, check the line voltage
at the unit (contactor is located behind the Control/Heat
access panel). The voltage should be within the range
shown on the unit nameplate. If low voltage is
encountered, check the size and length of the supply
line from the main disconnect to the unit. The line may
be undersized for the length of the run.

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At the thermostat, place the system selector to the OFF
position or reset the thermostat to a setting above
room temperature.

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ntt:: De-energize the main power disconnect

ONLY when servicing the unit. Power may
be required to keep the heat pump
compressor warm and to boil off
refrigerant in the compressor.

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e:: See the section on Sequence of Operation for a

description of the heat pump heating operating
sequence.

These units are equipped with a solid-state ignition
control that lights the burners each time the thermostat
calls for heat. The burners are extinquished during the
OFF cycle. To start the gas heating section of the unit:

1. Check that all grills and registers are open and all

unit access panels are closed before start-up.

2. Purge the gas supply line of air by opening the

union ahead (upstream) of the unit. When the odor
of gas is detected, retighten the union and wait five
(5) minutes before proceeding.

3. Be sure the thermostat is at its lowest setting and

the power to the unit is off.

a. Turn the main shut-ff valve on the gas

supply line to ON.

b. Turn the thermostat to the highest setting in

the heating cycle.

4. Be sure the burner compartment access panel is in

place.

Summary of Contents for 4YCY5024A1060A

Page 1: ...ed adjusted or altered equipment by an unquali ed person could result in death or serious injury When working on the equipment observe all pre cautions in the literature and on the tags stickers and l...

Page 2: ...eq qu ui ip pm me en nt t d da am ma ag ge e o or r p pe er rs so on na al l i in nj ju ur ry y R Re ec co on nn ne ec ct t a al ll l g gr ro ou un nd di in ng g d de ev vi ic ce es s A Al ll l p pa a...

Page 3: ...nces 5 Step 3 Location and Recommendation Information 9 Step 4 Unit Installation 11 Electrical Wiring 22 Field Wiring 24 Step 5 Unit Startup 26 Sequence of Operation 28 Maintenance 29 ECM Fan Motor Ad...

Page 4: ...ine Unit Clearances Step 3 Review Location and Recommendation Information Step 4 Unit Installation Step 5 Unit Startup Sequence of Operation Maintenance S St te ep p 1 1 I In ns sp pe ec ct t S Sh hi...

Page 5: ...18 EB32D1 1E EN 5 Step 2 Determine Unit Clearances Figure 1 2 0 3 0 Ton Models DWG D673947G01revB_pg1...

Page 6: ...6 18 EB32D1 1E EN Figure 2 2 0 3 0 Ton Models DWG D673947G01_PG2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 7: ...18 EB32D1 1E EN 7 Figure 3 3 5 5 0 Ton Models DWG D673948G01_pg1 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 8: ...8 18 EB32D1 1E EN Figure 4 3 5 5 0 Ton Models DWG D673948G01revB_pg2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 9: ...earances 2 Any reduction of the unit clearances indicated in these figures may result in condenser coil starvation or the recirculation of warm condenser air Actual clearances which appear to be inade...

Page 10: ...s air inlet if outside air is to be introduced as make up air or a ventilation feature is to be used Contamination from exhaust vents or chimneys may also foul the condenser causing degraded performan...

Page 11: ...to combustible material shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained in the Ductwork Installation section 5 Flexible duct connectors must b...

Page 12: ...v ve er ri if fy y p pr ro op pe er r c ce en nt te er r o of f g gr ra av vi it ty y l li if ft t p po oi in nt t T To o a av vo oi id d d dr ro op pp pi in ng g o of f u un ni it t r re ep po os si...

Page 13: ...OLFDWLRQV Small Cabinet 4024 4036 Medium Cabinet 4042 4060 R Ro oo of ft to op p I In ns st ta al ll la at ti io on n F Fr ra am me e M Mo ou un nt ti in ng g For rooftop applications using field fabr...

Page 14: ...version is needed 4 All fabricated outdoor ducts should be as short as possible 5 Place the unit on the rails 6 The unit must be mounted level for proper drainage of water through the holes in the bas...

Page 15: ...Q WKH GUDZLQJ 7KH PDQXIDFWXUHU LV QRW UHVSRQVLEOH IRU WKH XQDXWKRUL HG XVH RI WKLV GUDZLQJ DQG H SUHVVO GLVFODLPV DQ OLDELOLW IRU GDPDJHV UHVXOWLQJ IURP VXFK XQDXWKRUL HG XVH Table 4 Typical Rooftop H...

Page 16: ...ow these guidelines for ductwork construction Connections to the unit should be made with three 3 inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or split...

Page 17: ...t i in n s se er ri io ou us s i in nj ju ur ry y d de ea at th h o or r p pr ro op pe er rt ty y d da am ma ag ge e U Us se e a a c co om mm me er rc ci ia al ll ly y a av va ai il la ab bl le e s so...

Page 18: ...cations of all applicable national and local codes Table 8 Gas Pipe DEALER INSTALLED GROUND UNION 1 8 N P T PLUGGED ACCESS FOR TEST GAUGE CONNECTION FROM GAS SUPPLY FIELD SUPPLIED MAIN GAS VALVE MUST...

Page 19: ...rease the gas flow rate and out to decrease the gas flow rate using a 3 32 hex wrench N No ot te e For manifold pressures and orifice sizes for gas with other BTU ratings contact the local gas utility...

Page 20: ...20 18 EB32D1 1E EN Table 9 Gas Flow in Cubic Feet 6HF ORZ 6HF ORZ 6HF ORZ 6HF ORZ S St te ep p 4 4 U Un ni it t I In ns st ta al ll la at ti io on n...

Page 21: ...l ll la at ti io on n The packaged unit requires an air filter The unit does not come with a factory installed filter rack in it however two filter frame accessories are offered that will allow the in...

Page 22: ...ce with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision D Di is sc co on nn ne ec ct t S Sw wi it tc ch h Provide an approved weatherproof d...

Page 23: ...sistance of these low voltage wires must not exceed one 1 ohm Any resistance in excess of 1 ohm may cause the control to malfunction because of the excessive voltage drop Table 11 Thermostat Wire Size...

Page 24: ...Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND S...

Page 25: ...18 EB32D1 1E EN 25 Figure 15 4YCY5048 060 Field Wiring Diagram CONSTANT CIRCULATION F Fi ie el ld d W Wi ir ri in ng g...

Page 26: ...gauge ports of the discharge and suction line valves behind the Compressor access panel Check the suction and discharge pressures and compare them to the normal operating pressures provided in the uni...

Page 27: ...ed by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger This oil will burn off quickly 8 Set the thermostat at the desired temper...

Page 28: ...r is reduced to low speed 1 1s st t s st ta ag ge e s sa at ti is sf fi ie ed d R and W1 opens the gas valve GV will close The induced draft blower CBM will be de energized after approximately 5 secon...

Page 29: ...s was originally installed C Co on nd de en ns se er r C Co oi il l Be sure to keep all vegetation and debris away from the condenser coil area S Se er rv vi ic ce e M Ma ai in nt te en na an nc ce e...

Page 30: ...ve all wires from the gas valve while carefully noting their locations 5 Disconnect the gas supply line from the valve 6 Remove the manifold retaining screws and pull the burner manifold assembly from...

Page 31: ...UREOHP GHWHFWHG DVW ODVK 5DWH 1RW XVHG ODVKHV LJK OLPLW VZLWFK SURWHFWLRQ GHYLFH RSHQ 6WHDG 21 1RUPDO DOO IRU HDW ODVKHV ODPH VHQVHG DQG JDV YDOYH QRW HQHUJL HG RU IODPH VHQVHG DQG QR VLJQDO ODVKHV OD...

Page 32: ...air com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a polic...

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