background image

22

18-EB32D1-1E-EN

Electrical Wiring

W

WA

AR

RN

NIIN

NG

G

IIN

NS

ST

TA

AL

LL

LA

AT

TIIO

ON

N W

WA

AR

RN

NIIN

NG

G —

— H

HIIG

GH

H

V

VO

OL

LT

TA

AG

GE

E M

MO

OV

VIIN

NG

G P

PA

AR

RT

TS

S!!

F

Fa

aiillu

urre

e tto

o ffo

ollllo

ow

w tth

hiiss W

Wa

arrn

niin

ng

g cco

ou

ulld

d rre

essu

ulltt iin

n

p

prro

op

pe

errtty

y d

da

am

ma

ag

ge

e,, sse

ev

ve

erre

e p

pe

errsso

on

na

all iin

njju

urry

y,, o

orr

d

de

ea

atth

h..

B

Bo

od

diilly

y iin

njju

urry

y cca

an

n rre

essu

ulltt ffrro

om

m h

hiig

gh

h v

vo

olltta

ag

ge

e

e

elle

eccttrriicca

all cco

om

mp

po

on

ne

en

nttss,, ffa

asstt m

mo

ov

viin

ng

g ffa

an

nss,, a

an

nd

d

cco

om

mb

bu

ussttiib

blle

e g

ga

ass.. F

Fo

orr p

prro

otte

eccttiio

on

n ffrro

om

m tth

he

esse

e

iin

nh

he

erre

en

ntt h

ha

azza

arrd

dss d

du

urriin

ng

g iin

nsstta

alllla

attiio

on

n a

an

nd

d sse

errv

viicciin

ng

g,,

tth

he

e m

ma

aiin

n g

ga

ass v

va

allv

ve

e m

mu

usstt b

be

e ttu

urrn

ne

ed

d o

offff a

an

nd

d tth

he

e

e

elle

eccttrriicca

all ssu

up

pp

plly

y m

mu

usstt b

be

e d

diisscco

on

nn

ne

ecctte

ed

d.. IIff

o

op

pe

erra

attiin

ng

g cch

he

ecckkss m

mu

usstt b

be

e p

pe

errffo

orrm

me

ed

d w

wiitth

h tth

he

e u

un

niitt

o

op

pe

erra

attiin

ng

g,, iitt iiss tth

he

e tte

ecch

hn

niicciia

an

n’’ss rre

essp

po

on

nssiib

biilliitty

y tto

o

rre

ecco

og

gn

niizze

e tth

he

esse

e h

ha

azza

arrd

dss a

an

nd

d p

prro

occe

ee

ed

d ssa

affe

elly

y..

N

No

otte

e:: This unit is factory wired for 230V. See wiring

diagram for 208V conversion.

E

Elle

eccttrriicca

all C

Co

on

nn

ne

eccttiio

on

nss

Electrical wiring and grounding must be installed in
accordance with local codes or, in the absence of local
codes, with the National Electrical Code ANSI/NFPA 70,
Latest Revision.

D

Diisscco

on

nn

ne

ecctt S

Sw

wiittcch

h

Provide an approved weatherproof disconnect within
close proximity and w

wiitth

hiin

n ssiig

gh

htt o

off tth

he

e u

un

niitt..If

disconnect must be mounted to the cabinet, the
location shown in

Figure 13, p. 23

should be the only

one considered.

O

Ov

ve

err C

Cu

urrrre

en

ntt P

Prro

otte

eccttiio

on

n

The branch circuit feeding the unit must be protected
as shown on the unit's rating plate.

P

Po

ow

we

err W

Wiirriin

ng

g

The power supply lines must be run in weather-tight
conduit to the disconnect and into the side of the unit
control box. Provide strain relief for all conduit with
suitable connectors.

Provide flexible conduit supports whenever vibration
transmission may cause a noise problem within the
building structure.

1. Remove the Control/Heat access panel. Pass the

power wires through the Power Entry hole in the
end of the unit.

Figure 11, p. 22

2. Connect the high voltage wires to the appropriate

contactor terminals. Single phase units use a two
(2) pole contactor and three phase units use three
(3) pole contactor. Connect the ground to the
ground lug on the chassis. See

Figure 12, p. 22

.

Be sure all connections are tight.

G

GR

RO

OU

UN

ND

DIIN

NG

G:: T

TH

HE

E U

UN

NIIT

T M

MU

US

ST

T B

BE

E E

EL

LE

EC

CT

TR

RIIC

CA

AL

LL

LY

Y

G

GR

RO

OU

UN

ND

DE

ED

D IIN

N A

AC

CC

CO

OR

RD

DA

AN

NC

CE

E W

WIIT

TH

H L

LO

OC

CA

AL

L C

CO

OD

DE

ES

S

O

OR

R T

TH

HE

E N

NA

AT

TIIO

ON

NA

AL

L E

EL

LE

EC

CT

TR

RIIC

C C

CO

OD

DE

E..

N

No

otte

e:: Unit must be grounded for ignitor to operate

properly. Gas pipe to unit is not an adequate
ground. Ground the unit internally as provided.
See wiring diagram for location in .

Figure 11.

Power Wiring

Run power supply lines through weather-tight
conduit and secure to unit with strain relief.

Figure 12.

Power Connections

Unit Ground 
Lug

Contactor

Summary of Contents for 4YCY5024A1060A

Page 1: ...ed adjusted or altered equipment by an unquali ed person could result in death or serious injury When working on the equipment observe all pre cautions in the literature and on the tags stickers and l...

Page 2: ...eq qu ui ip pm me en nt t d da am ma ag ge e o or r p pe er rs so on na al l i in nj ju ur ry y R Re ec co on nn ne ec ct t a al ll l g gr ro ou un nd di in ng g d de ev vi ic ce es s A Al ll l p pa a...

Page 3: ...nces 5 Step 3 Location and Recommendation Information 9 Step 4 Unit Installation 11 Electrical Wiring 22 Field Wiring 24 Step 5 Unit Startup 26 Sequence of Operation 28 Maintenance 29 ECM Fan Motor Ad...

Page 4: ...ine Unit Clearances Step 3 Review Location and Recommendation Information Step 4 Unit Installation Step 5 Unit Startup Sequence of Operation Maintenance S St te ep p 1 1 I In ns sp pe ec ct t S Sh hi...

Page 5: ...18 EB32D1 1E EN 5 Step 2 Determine Unit Clearances Figure 1 2 0 3 0 Ton Models DWG D673947G01revB_pg1...

Page 6: ...6 18 EB32D1 1E EN Figure 2 2 0 3 0 Ton Models DWG D673947G01_PG2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 7: ...18 EB32D1 1E EN 7 Figure 3 3 5 5 0 Ton Models DWG D673948G01_pg1 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 8: ...8 18 EB32D1 1E EN Figure 4 3 5 5 0 Ton Models DWG D673948G01revB_pg2 S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 9: ...earances 2 Any reduction of the unit clearances indicated in these figures may result in condenser coil starvation or the recirculation of warm condenser air Actual clearances which appear to be inade...

Page 10: ...s air inlet if outside air is to be introduced as make up air or a ventilation feature is to be used Contamination from exhaust vents or chimneys may also foul the condenser causing degraded performan...

Page 11: ...to combustible material shall be maintained on air outlet duct 4 Attach the supply and return air ducts to the unit as explained in the Ductwork Installation section 5 Flexible duct connectors must b...

Page 12: ...v ve er ri if fy y p pr ro op pe er r c ce en nt te er r o of f g gr ra av vi it ty y l li if ft t p po oi in nt t T To o a av vo oi id d d dr ro op pp pi in ng g o of f u un ni it t r re ep po os si...

Page 13: ...OLFDWLRQV Small Cabinet 4024 4036 Medium Cabinet 4042 4060 R Ro oo of ft to op p I In ns st ta al ll la at ti io on n F Fr ra am me e M Mo ou un nt ti in ng g For rooftop applications using field fabr...

Page 14: ...version is needed 4 All fabricated outdoor ducts should be as short as possible 5 Place the unit on the rails 6 The unit must be mounted level for proper drainage of water through the holes in the bas...

Page 15: ...Q WKH GUDZLQJ 7KH PDQXIDFWXUHU LV QRW UHVSRQVLEOH IRU WKH XQDXWKRUL HG XVH RI WKLV GUDZLQJ DQG H SUHVVO GLVFODLPV DQ OLDELOLW IRU GDPDJHV UHVXOWLQJ IURP VXFK XQDXWKRUL HG XVH Table 4 Typical Rooftop H...

Page 16: ...ow these guidelines for ductwork construction Connections to the unit should be made with three 3 inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or split...

Page 17: ...t i in n s se er ri io ou us s i in nj ju ur ry y d de ea at th h o or r p pr ro op pe er rt ty y d da am ma ag ge e U Us se e a a c co om mm me er rc ci ia al ll ly y a av va ai il la ab bl le e s so...

Page 18: ...cations of all applicable national and local codes Table 8 Gas Pipe DEALER INSTALLED GROUND UNION 1 8 N P T PLUGGED ACCESS FOR TEST GAUGE CONNECTION FROM GAS SUPPLY FIELD SUPPLIED MAIN GAS VALVE MUST...

Page 19: ...rease the gas flow rate and out to decrease the gas flow rate using a 3 32 hex wrench N No ot te e For manifold pressures and orifice sizes for gas with other BTU ratings contact the local gas utility...

Page 20: ...20 18 EB32D1 1E EN Table 9 Gas Flow in Cubic Feet 6HF ORZ 6HF ORZ 6HF ORZ 6HF ORZ S St te ep p 4 4 U Un ni it t I In ns st ta al ll la at ti io on n...

Page 21: ...l ll la at ti io on n The packaged unit requires an air filter The unit does not come with a factory installed filter rack in it however two filter frame accessories are offered that will allow the in...

Page 22: ...ce with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Revision D Di is sc co on nn ne ec ct t S Sw wi it tc ch h Provide an approved weatherproof d...

Page 23: ...sistance of these low voltage wires must not exceed one 1 ohm Any resistance in excess of 1 ohm may cause the control to malfunction because of the excessive voltage drop Table 11 Thermostat Wire Size...

Page 24: ...Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND STAGE 24V UNIT CONTROL BOX GROUND WIRE 3 PH POWER UNIT NOTE 1 1 PH POWER B G Y W1 W2 R COMMON FAN COMPRESSOR HEAT FIRST STAGE HEAT SECOND S...

Page 25: ...18 EB32D1 1E EN 25 Figure 15 4YCY5048 060 Field Wiring Diagram CONSTANT CIRCULATION F Fi ie el ld d W Wi ir ri in ng g...

Page 26: ...gauge ports of the discharge and suction line valves behind the Compressor access panel Check the suction and discharge pressures and compare them to the normal operating pressures provided in the uni...

Page 27: ...ed by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger This oil will burn off quickly 8 Set the thermostat at the desired temper...

Page 28: ...r is reduced to low speed 1 1s st t s st ta ag ge e s sa at ti is sf fi ie ed d R and W1 opens the gas valve GV will close The induced draft blower CBM will be de energized after approximately 5 secon...

Page 29: ...s was originally installed C Co on nd de en ns se er r C Co oi il l Be sure to keep all vegetation and debris away from the condenser coil area S Se er rv vi ic ce e M Ma ai in nt te en na an nc ce e...

Page 30: ...ve all wires from the gas valve while carefully noting their locations 5 Disconnect the gas supply line from the valve 6 Remove the manifold retaining screws and pull the burner manifold assembly from...

Page 31: ...UREOHP GHWHFWHG DVW ODVK 5DWH 1RW XVHG ODVKHV LJK OLPLW VZLWFK SURWHFWLRQ GHYLFH RSHQ 6WHDG 21 1RUPDO DOO IRU HDW ODVKHV ODPH VHQVHG DQG JDV YDOYH QRW HQHUJL HG RU IODPH VHQVHG DQG QR VLJQDO ODVKHV OD...

Page 32: ...air com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a polic...

Reviews: