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12

4TWL6036A-SF-1F-EN

Table 3. LED FAULT CODES (continued)

LED

FAULT

CODES

FAULT DESCRIPTION

DEFROST

CONTROL

BEHAVIOR

5 FLASH

Soft Lock Out

5 flash goes away
after soft lockout
period expires. See
Note 2.

6 FLASH

Defrost cycles too close
together

Heating short cycle
fault triggers 6 flash.
The system will follow
10 adaptive time
heating cycles and
then return to
demand defrost.

9 FLASH

Low Ambient Soft Lockout.
Outdoor temperature
dropped below 3°F. (OFF at
-12°F/ON at 3°F)

Outdoor temperature
is below -12°F. See
Note 5.

1. Initiate Adaptive/Timed Limp Mode so long as Coil

Temp Sensor is functional. Monitor actual time in
defrost and add or reduce run time until next forced
defrost based on achieving a 4 minute (+/-1) defrost
period.

2. This defrost control utilizes a safety strategy called

“Adaptive Limp Mode”. Adaptive limp mode is
defined as a timed heating mode following rapid
defrosts (accumulated heating times between
defrost totaling less than 15 minutes). Once invoked
the DFC will limit defrost periods and maximize
heating capacity. While in adaptive limp mode the
DFC will monitor heating and defrost periods for no
longer than 10 cycles. The DFC will then release the
board to demand defrost; however, if the LPCO
trips while in limp mode the system will initiate a
soft lockout and exit limp mode.

If both Coil Temp Sensor and Ambient Temp
Sensor have failed, initiate a 5 minute forced
defrost every 60 minutes of run time. This in
conjunction with the normal low pressure trip, will
initiate a soft lockout.

a. A short heating cycle that enters defrost in 15

minutes or less and/or enters two more defrosts
with less than 15 minutes of accumulative run
time each will enter an Adaptive Limp Mode (6
Flash).

b. Coil sensor failure will initiate a Timed Limp

Mode. This will be accompanied by a 2 flash.
The DFC will initiate defrost after 60 minutes of
accumulated heating runtime and terminate
after a 5 minute defrost. The limp mode will
clear after the sensor fault is cleared.

c. Ambient sensor failure will initiate an Adaptive

Timed Limp Mode. This will be accompanied by
a 1 flash. The DFC will initiate defrost after 60
minutes of accumulated heating runtime and
force a defrost, which will terminate on coil

temp. The limp mode will clear after the sensor
fault is cleared.

d. This could be caused by a condenser fan motor

failure, low charge or other reasons.

3. The first 15 minute soft lockout the system will

return to normal operation. Should this continue to
operate in this manner there will be a 30 minute
soft lockout and so on. At the end of the lockout
process, if a hard lock is necessary, a 4 flash will be
announced and system operation is interrupted. If
the ambient temperature climbs above 40°F for
more than 30 minutes this clears this fault count
and resumes normal operation.

a. If or when normal operation is restored after the

ambient temperature climbs above 40°F for
more than 30 minutes and another LP trip is
monitored on the 9th trip this will initiate a hard
lockout that will not be cleared by temperature
or time.

4. Once ambient drops to -12 or lower wait 5 minutes

before soft lockout begins. During soft lockout the Y
signal passes through to the X2 output. Resume
operation when ambient temperature rises to -3°F
or higher and after 5 minute soft lockout period
expires. LPCO should reset around 5°F.

5. During a Hard Lockout, the X2 relay opens so that

the Y signal d

do

oe

ess n

no

ott pass through.

LPCO

HEATING Mode

Flash

Code

1

st

Trip

15 minute soft lock-out

period

5 and 6 flash

2

nd

Trip

30 minute soft lock-out

period

5 and 6 flash

3

rd

Trip

45 minutes soft lock-out

period

5 and 6 flash

4

th

– 8

th

Trip

18 hour soft lock-out

period

5 and 6 flash

9

th

Trip

(a)

Hard lock-out

4 flash

(a)

If LPCO is open, a 3 flash can accommodate any of the faults above
and will clear when the LPCO closes.

LPCO

COOLING Mode

Flash

Code

1

st

Trip

15 minute soft lock-out

period

5 and 6 flash

2

nd

Trip

30 minute soft lock-out

period

5 and 6 flash

3

rd

Trip

18 hour soft lock-out

period

5 and 6 flash

4

th

Trip

18 hour soft lock-out

period

4 flash

N

No

otte

e:: Once the LPCO closes, the 3 flash fault will not

continue showing – only 5 flash if in the soft-
lockout period.

D

De

effrro

osstt C

Co

on

nttrro

oll

Summary of Contents for 4TWL6036A1000A

Page 1: ...orking on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to the equipment May 2020 4 4T TW WL L6 60 03 36 6A A S SF F 1 1F F E EN N Side...

Page 2: ...ro op pe er r p pr ro oc ce ed du ur re es s c ca an n r re es su ul lt t i in n p pe er rs so on na al l i il ll ln ne es ss s o or r i in nj ju ur ry y o or r s se ev ve er re e e eq qu ui ip pm me...

Page 3: ...rd 270 c Calculated in accordance with Natl Elec Codes Use only HACR circuit breakers or fuses d This value shown for compressor RLA on the unit nameplate and on this specification sheet is used to co...

Page 4: ...4 4TWL6036A SF 1F EN Wiring Figure 1 2 0 3 0 3 5 Ton Models d159503p02...

Page 5: ...4TWL6036A SF 1F EN 5 Figure 2 2 0 3 0 3 5 Ton Models W Wi ir ri in ng g...

Page 6: ...6 4TWL6036A SF 1F EN Refrigerant Circuit Diagrams Figure 3 3 0 and 3 5 Ton Models Dwg D158717_RevB...

Page 7: ...r the pressure Again wait 20 minutes for the system conditions to stabilize before adjusting charge again 8 When system is correctly charged you can refer to System Pressure Curves to verify typical p...

Page 8: ...11 215 65 211 215 218 222 225 229 232 70 229 232 236 240 243 247 251 75 247 251 255 259 263 267 271 80 267 271 275 279 283 287 291 85 287 291 296 300 304 309 313 90 309 313 318 322 327 331 336 95 331...

Page 9: ...HART INTERCONNECTING LINES GAS 7 8 O D LIQUID 3 8 O D DWG NO 4TWL6036A1 110 115 120 125 130 135 140 145 150 155 160 165 170 40 60 80 100 120 200 250 300 350 400 450 500 550 40 60 80 100 120 1 1 3 3 5...

Page 10: ...COMMON Shorting any of the other pins to this pin causes the function of the other pin to be executed Leaving this pin open results in the normal mode of operation 2 FRC_DFT Forced Defrost Short TEST_...

Page 11: ...PERSEDURE CNT 07824 07825 OD FAN TYPE PSC ECM PSC ECM 1 SPD 1 SPD DEFROST ENABLED Y ON COIL TEMPERATURE 52 F b 52 F DEFROST PERMIT Y ON COIL TEMPERATURE 32 F 32 F MIN DEFROST TIME MINUTES 1 1 TARGET D...

Page 12: ...nitiate an Adaptive Timed Limp Mode This will be accompanied by a 1 flash The DFC will initiate defrost after 60 minutes of accumulated heating runtime and force a defrost which will terminate on coil...

Page 13: ...ram located on the inside of the control box cover Table 5 High Voltage Disconnect Switch W WA AR RN NI IN NG G H HI IG GH H L LE EA AK KA AG GE E C CU UR RR RE EN NT T F Fa ai il lu ur re e t to o f...

Page 14: ...HEAT Pink Black White X2 O Y With TAM 4 5 7 9 Thermostat Air Handler Outdoor Unit R G B W1 W2 R B O YO YO X2 R G B C O Yl W Blue O Yl 24 VAC HOT FAN 24 VAC Common SOV COOL HEAT 1st STAGE HEATING 2nd S...

Page 15: ...ng Value ________________________ F 107 F Table 9 Verify Performance 4 Refer to System Pressure Curves in the Service Facts document to verify typical performance PRESSURE CURVE SAMPLE Cooling 1450 SC...

Page 16: ...the Liquid Gage Pressure is higher than the chart value 107 F Table 11 System Information 9 Record system pressures and temperatures after charging is complete Outdoor model number ___________________...

Page 17: ...NCEL 2 Turn on electrical power disconnect s to apply power to the indoor and outdoor units ON OFF 3 Wait one 1 hour before starting the unit if compressor crankcase heater accessory is used and the O...

Page 18: ...ltage present at contactor coil Replace contactor Check control transformer and control fuse Is the control transformer and fuse good Jumper R to Y low voltage terminals at thermostat sub base Does th...

Page 19: ...4TWL6036A SF 1F EN 19 Troubleshooting Does a resistance check show an open circuit between R and S...

Page 20: ...ified mark indicates Trane U S Inc participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org Trane has a policy of continuous data impro...

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