Trak-Star RailBoss Operator'S Manual Download Page 2

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TRAK-STAR

® 

Portable Gas Rail Drill

Model RB28

Welcome to Trak-Star

Congratulations on your purchase of the Trak-Star Portable Gas Rail Drill. Your model is designed to produce 
superior holes quickly and effi ciently. Through constant innovation and development, Trak-Star is committed 
to provide you with hole-producing tools and products that lead the industrial world. 

Before attempting to operate your new Rail Drill, please read all instructions fi rst. These include the Operators 
Manual and warning Label on unit itself. With proper use, care, and maintenance, your model will provide you 
with years of effective hole drilling performance. Once again, thank you for selecting our product and welcome 
to Trak-Star.

1.  Open shipping carton and remove the literature and
 

hardware packages.

2.  Read and Follow All Instructions before attempting
 

to operate your new Rail Drill.

3.  Complete and mail the Product  Registration Card 

NOW. It is important that Hougen Manufacturing, Inc., 

 

have a record of product ownership. 

4.  Open all hardware packages and check contents.
 

    10565  Hex wrench 1/8”

           13013    Hex wrench 5/32”
           10570  (2) Knobs
 

  03522   Shaft

 

  03635    Pilot

 

  27019  Feed Handle Assy

 

   01592   Coolant Bottle

 

  27091   Oil

5.  Lift Rail Drill out of shipping carton using center 
        carrying handle and rear support handle.
6.   Attach the large feed handle onto the drill using the  
        enclosed 5/32” hex wrench.
7.  Attach Clamp Handle using the enclosed 1/8”
        hex wrench.
8.     ADD 8 OZ OF OIL TO THE MOTOR.
9.  Your new Rail Drill was factory adjusted prior to 
 

shipping. Check to make sure that all screws, motor  

        hold-down screws, drill housing and shoe mounting 
 

screws are snug and have not vibrated loose in 

 

transit. 

10.   Hookup Coolant Bottle / Hose Assembly (01592).  
 

Connect the quick-disconnect hose fi tting to the Rail  

 

Drill. 

11.  Reread Safety Warnings listed in this Operator’s
 

Manual and on the drill unit to avoid injury. Follow

 

operating procedures. 

Your new Rail Drill is equipped with a twist arbor bore to 
accept TRAK-STAR Twister Bits. Order cutters separately. 
Install pilot thru cutter before attaching cutter to arbor.

 

 

 

  

 Unpacking Your New Rail Drill

     

 

 

 

    

  

 Index

Welcome to TRAK-STAR                                          2  
Unpacking Your New Rail Drill                                  2
Important Safety Instructions                                    3
Model features                                                          4
Installing / Replacing Cutter                                      5
Drill and Pressurized Coolant System                      6
Clamping Procedures                                               7
Positioning of Hole Location Template                      8
Important Notice                                                       9
Operating Instructions                                              9

Section                                  Page

Maintenance - - Engine/Drill                                  10
Clamp Exploded view & Parts                               11
RB28 Exploded View                                            12
Parts List                                                               13
Engine Parts Diagram and parts                           14
Rail and Shoe Data                                               15
Commercial / Industrial Warranty                          16
 - Factory Authorized Service Centers 

Section                                  Page

     

 

 

 

    

 

 

 

  

OIL MUST BE ADDED TO THE 

ENGINE BEFORE STARTING. 

FAILURE TO DO SO WILL RESULT IN 

ENGINE DAMAGE WHICH IS NOT

COVERED UNDER WARRANTY.

WARNING!

Summary of Contents for RailBoss

Page 1: ...OPERATOR S MANUAL PORTABLE 4 STROKE RAIL DRILL MANUAL FEED 70 LB A S C E TO 155 LB P S Serial _______________________ Date ______________...

Page 2: ...Attach the large feed handle onto the drill using the enclosed 5 32 hex wrench 7 Attach Clamp Handle using the enclosed 1 8 hex wrench 8 ADD 8 OZ OF OIL TO THE MOTOR 9 Your new Rail Drill was factory...

Page 3: ...ught in moving parts Rubber gloves and nonskid footwear are recommended when working outdoors Wear sturdy leather gloves when working indoors 14 Remove Adjusting Keys and Wrenches Form a habit of chec...

Page 4: ...erator know and understand instructions for safe operation Add engine oil to motor and use regular unleaded gasoline only Ignition switch located on engine stops motor spindle and cutter rotation See...

Page 5: ...Gold TiN Coated Part Number Black TiAlN Coated Part Number 7 8 08750 15228 15328 15 16 09375 15230 15330 1 1 0000 15232 15332 1 1 16 1 0625 15234 15334 1 1 8 1 1250 15236 15336 1 3 16 1 1875 15238 15...

Page 6: ...ricates the cutting edge helps evacuate the chips keeps the slug from expanding and helps eject the slug Various mineral and sulphur base oils are quite popular however water base solutions have bette...

Page 7: ...IL PRIOR TO STEP 2 STEP 2 RAISE REAR OF RAIL DRILL TO LOCATE SHOES IN PROPER POSITION SEE FIGURE B STEP 3 WHILE MAINTAINING CONTACT BETWEEN SHOES AND RAIL TIGHTEN CLAMP SEE FIG C STEP 4 WHEN UNIT IS F...

Page 8: ...rm by ipping the arm back toward the body of the drill Before drilling next hole remove chips around cutter Then move the drill side ways ensuring the arm is clear of the notch and ip arm down Slide t...

Page 9: ...re cutter wear and drilling problems while in the cut 14 Move feed handle to retract arbor and cutter Slug should eject from spring loaded pilot pin pressure 15 Move throttle to idle position 16 At th...

Page 10: ...very 100 operating hours 2 Clean around spark plug Remove and inspect spark plug 3 Replace spark plug if electrodes are pitted burned or porcelain is cracked Use NGK CR5HSB or equivalent 4 Check elect...

Page 11: ...ad Screw 10 24 x 3 4 Secondary Clamp Arm Lock Nut 10 24 Pin Pin Knob Set Screw 1 4 28 x 3 8 1 2 2 2 2 2 2 1 1 2 1 03522 27027 27026 04782 27025 40074 03563 27080 12 13 14 15 16 17 18 19 Clamp Turn Han...

Page 12: ...aft 82 Includes 43 46 gear shaft 83 Includes 43 2x gear shaft 84 Includes 43 2x gear shaft 85 Includes 5 12 86 Includes 57 61 87 Includes Assy 80 86 88 Includes 35 37 89 Includes 1 4 90 Includes 13 17...

Page 13: ...1 1 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 40 42 43 44 45 46 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 70 71 72 27016 04807 24100 27057 04804 27014 27015 27113 40558...

Page 14: ...HD5384631 NGK CR5HSB Fan Cover Cover HD5988779 Long Bolts HD5988969 Short Bolt HD5988977 Coil Assy Ignition HD5988852 Oil Alert Oil Alert Unit HD5858444 Oil Level Switch HD6005870 Under Housing Gas T...

Page 15: ...0 100 RB 1002 01910 AREA American Railway Engineering Association 100 10025 100 RE 10025 01894 110 11025 110 RE 1100 01895 112 11228 112 RE 1121 01896 115 119 11525 115 RE 1150 01897 11937 119 RE 1190...

Page 16: ...h vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Repair Center or to Hougen Manufacturing Inc 3001 Hougen Drive Swartz...

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