Trak-Star RailBoss Operator'S Manual Download Page 13

Housing & Gear Box Parts

13

No. Part No. Description

Qty.

No. Part No. Description

Qty.

27019
04919
04809
27059
04815
27046
04794
27047
24160
04793
27048
27051
27029
27028

01153

04859
40038
27060
27005

11050

27064
27063
04838
02071
04810
90027

01121

75313
10624
90028
27054
50038
90077
04836
27035

1
2
3
4
5
6
7
8
9

10

11

12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
32
33
34
35
36
37
38
39

FEED HANDLE ASSY
THUMB SCREW
WASHER FLAT
KEY
SCREW
FEED GEAR BEARING 
O RING
FEED GEAR SHAFT
RET RING
FLAT WASHER
KEY
FEED GEAR
LOCATING ARM
BRACKET LOCATOR
PIN DOWEL 3/16 X 1/2
SCREW
SCR-SHC 10-32
CARRYING HANDLE
MOTOR HOUSING 
SCR-SOC SET 1/4-28
CLUTCH ROTOR
CLUTCH HOUSING
WASHER-SHIM
PIPE PLUG
MOTOR MOUNT
WASHER FLT 1/4 ID
SCR-SHC 1/4-28
SCR-SHC M6
SCR-SHC 1/4-20
WSR-HEL LOCK 1/4”
SUPPORT HANDLE
WASHER-HELI
SCR-BHC 10-32
O RING 1” ID
EJECTOR PIN ASSY

1
1
1
1
3
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1

40*

42
43
44
45
46
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
70
71
72

27016
04807
24100
27057
04804
27014
27015

27113

40558
40107

40110

04918
04787
27033
27031
04791
04788
04790
27034
40232
02363
27032
04736
04737
05196
24088
04792

COOLANT SEAL
O-RING
BALL BEARING
KEY
BALL BEARING
ENGINE DRIVE SHAFT
DRIVE GEAR/SPINDLE
HOUSING ASSY
SCR-SHC 5/16
WASHER 5/16-HELI
WASHER LOCK 1/2
4 POINT HANDLE
SPRING
PILOT PIN
BRG-NUT
THRUST WASHER
THRUST BEARING
NEEDLE BEARING
QUILL
NEEDLE BRG 40MM
O RING
ARBOR
LIP SEAL
RET RING
TEFLON WASHER
FLAT WASHER
PIN

1
2
1
1
1
1
1
1
4
4
2
2
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1

Assemblies

80
81
82
83
84
85
86
87
88
89
90
91
92

27038
27040
27041
27044
27042
27043
27045
27050
27030
27081
27019
27082
27065

27115

2.5 HP HONDA MOTOR
ARBOR ASSEMBLY
GEAR ASSY 
DRIVE GEAR ASSY
GEAR ASSY 
GEAR ASSY 
FEED GEAR ASSY
QUILL ASSEMBLY
ARBOR & QUILL  ASSY
SUPPORT BRACKET ASSY
FEED HANDLE ASSY
LOCATING PIN ASSY
COOLANT HOSE ASSY
CLAMP ASSY

* MUST ALSO PURCHASE #42 

Summary of Contents for RailBoss

Page 1: ...OPERATOR S MANUAL PORTABLE 4 STROKE RAIL DRILL MANUAL FEED 70 LB A S C E TO 155 LB P S Serial _______________________ Date ______________...

Page 2: ...Attach the large feed handle onto the drill using the enclosed 5 32 hex wrench 7 Attach Clamp Handle using the enclosed 1 8 hex wrench 8 ADD 8 OZ OF OIL TO THE MOTOR 9 Your new Rail Drill was factory...

Page 3: ...ught in moving parts Rubber gloves and nonskid footwear are recommended when working outdoors Wear sturdy leather gloves when working indoors 14 Remove Adjusting Keys and Wrenches Form a habit of chec...

Page 4: ...erator know and understand instructions for safe operation Add engine oil to motor and use regular unleaded gasoline only Ignition switch located on engine stops motor spindle and cutter rotation See...

Page 5: ...Gold TiN Coated Part Number Black TiAlN Coated Part Number 7 8 08750 15228 15328 15 16 09375 15230 15330 1 1 0000 15232 15332 1 1 16 1 0625 15234 15334 1 1 8 1 1250 15236 15336 1 3 16 1 1875 15238 15...

Page 6: ...ricates the cutting edge helps evacuate the chips keeps the slug from expanding and helps eject the slug Various mineral and sulphur base oils are quite popular however water base solutions have bette...

Page 7: ...IL PRIOR TO STEP 2 STEP 2 RAISE REAR OF RAIL DRILL TO LOCATE SHOES IN PROPER POSITION SEE FIGURE B STEP 3 WHILE MAINTAINING CONTACT BETWEEN SHOES AND RAIL TIGHTEN CLAMP SEE FIG C STEP 4 WHEN UNIT IS F...

Page 8: ...rm by ipping the arm back toward the body of the drill Before drilling next hole remove chips around cutter Then move the drill side ways ensuring the arm is clear of the notch and ip arm down Slide t...

Page 9: ...re cutter wear and drilling problems while in the cut 14 Move feed handle to retract arbor and cutter Slug should eject from spring loaded pilot pin pressure 15 Move throttle to idle position 16 At th...

Page 10: ...very 100 operating hours 2 Clean around spark plug Remove and inspect spark plug 3 Replace spark plug if electrodes are pitted burned or porcelain is cracked Use NGK CR5HSB or equivalent 4 Check elect...

Page 11: ...ad Screw 10 24 x 3 4 Secondary Clamp Arm Lock Nut 10 24 Pin Pin Knob Set Screw 1 4 28 x 3 8 1 2 2 2 2 2 2 1 1 2 1 03522 27027 27026 04782 27025 40074 03563 27080 12 13 14 15 16 17 18 19 Clamp Turn Han...

Page 12: ...aft 82 Includes 43 46 gear shaft 83 Includes 43 2x gear shaft 84 Includes 43 2x gear shaft 85 Includes 5 12 86 Includes 57 61 87 Includes Assy 80 86 88 Includes 35 37 89 Includes 1 4 90 Includes 13 17...

Page 13: ...1 1 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 40 42 43 44 45 46 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 70 71 72 27016 04807 24100 27057 04804 27014 27015 27113 40558...

Page 14: ...HD5384631 NGK CR5HSB Fan Cover Cover HD5988779 Long Bolts HD5988969 Short Bolt HD5988977 Coil Assy Ignition HD5988852 Oil Alert Oil Alert Unit HD5858444 Oil Level Switch HD6005870 Under Housing Gas T...

Page 15: ...0 100 RB 1002 01910 AREA American Railway Engineering Association 100 10025 100 RE 10025 01894 110 11025 110 RE 1100 01895 112 11228 112 RE 1121 01896 115 119 11525 115 RE 1150 01897 11937 119 RE 1190...

Page 16: ...h vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Repair Center or to Hougen Manufacturing Inc 3001 Hougen Drive Swartz...

Reviews: