TrailMaster 150XRS Setup Instructions Download Page 11

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150XRS Set up instruction

2.7 Assemble the long bar cages (pic.23): put two sides of long bar cages

onto the connection rods on frame and rear cargo rack fixing with bolt

M8x55, R-washer and M8 nut. Tightening the bolt.

Pic.23

2.8 Assemble the side bar (pic.24): Put one side of side bar onto the

connection rod of frame, connect the side bar with frame together with

bolt M8x55, R-washer and M8 nut, do not tightening the bolts. Connect

another side of side bar with long bar cage together with R-washer and

bolt M8x55. Screw on all the bolts tightly.

Pic.24

Summary of Contents for 150XRS

Page 1: ...ailMaster 150XRS Set up instruction Version 1 0 2011 11 28 This set up instruction guides our customer to set up the go kart TrailMaster 150XRS step by step to ensure a correct assembly for safe drivi...

Page 2: ...1 Check the components after opening the box 1 1 Battery pic 1 type YTX12 BS 12V10Ah includes one battery one battery liquid two bolts and nuts for installation Pic 1 1 2 One set of front fenders for...

Page 3: ...for left and right two bolts M8x45 screwed in the brackets pic 3 Pic 3 1 4 One fuel tank pic 4 preassembled with auto fuel lock vacuum tube tank cap tank collars tank rubber mounts and sticker Pic 4...

Page 4: ...attery cover one battery strap one battery lower cushion four hub coves plastic fixing bolt and nut for flag and 10 cable bundles pic 7 Pic 7 1 7 2 In the standard parts package 16 bolts M8x55 4 bolts...

Page 5: ...150XRS Set up instruction 4 1 8 Two head rests pic 9 Pic 9 1 9 Two bar cages pic 10 Pic 10 1 10 One top cross bar preassembled with tube seats and rear mirror pic 11 Pic 11...

Page 6: ...ruction 5 1 11 Two side bars for left and right side with tube seats pic 12 Pic 12 1 12 One top cross bar with tube seats pic 13 Pic 13 1 13 One rear cargo rack preassembled with tube seats and rail l...

Page 7: ...150XRS Set up instruction 6 1 14 Two support arms of rear cargo rack pic 15 Pic 15 1 15 front wheels left and right rear wheels left and right pic 16 Pic 16...

Page 8: ...shocks attached the frame Note 1NM 0 74 lb ft Pic 17 2 2 Assemble the rear wheels pic 18 screw the castle nut M16x1 5 tightly with 98 103NM then open the cotter pin 3X40 for fixing take down the nuts...

Page 9: ...ttach the lower suspension arm to the strut put on the washer and castle nut in order screw the nut with 55 62NM torque fix the cotter pin 2 5X25 through the castle nut Pic 19 2 4 Assemble the front s...

Page 10: ...been assembled correctly push the kart out from the bottom board Hold the rear cargo rack aiming installation positions on the cargo rack and the frame to avoid bumping between frame and cargo rack p...

Page 11: ...55 R washer and M8 nut Tightening the bolt Pic 23 2 8 Assemble the side bar pic 24 Put one side of side bar onto the connection rod of frame connect the side bar with frame together with bolt M8x55 R...

Page 12: ...25 2 10 Assemble the roof rack bars pic 26 fix the rear cross bar with long bar cage together using bolt M8x55 R washer screw on the bolts M8x115 with torque 22 29NM Pic 26 2 11 Screw on the bolts fr...

Page 13: ...Assemble the head rest pic 28 Insert the assembly bars of head rest into the mount holes of seat Pic 28 2 14 Assemble the fuel tank pic 29 fix the tank on the mount position of rear cargo rack with M...

Page 14: ...t cock fuel tube connect fuel tube vacuum tube Pic 30 2 16 connect the tail light pic 31 insert the 3 pin terminal of tail light into the 3 hole terminal of wire harness bundle the cables Pic 31 2 17...

Page 15: ...attery liquid into the battery body close the battery cover Put the cushion plate into the battery mount box Connect the battery wires to the battery poles to to cover them Put the wired battery into...

Page 16: ...ser manual of TrailMaster Go kart 150XRS carefully you will be given with important safety information and advices Thanks a lot for choosing TrailMaster Go kart 150XRS For more other products of Trail...