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Rev 091620 

cut through the front or back edges of the cover, 

(Figure 13)

. Make several small cuts first and check the fit 

often for a clean installation.

 

8. 

Reinstall  the  splash  guard  using  the  factory  hardware.  Use  the  included  (2)  5mm  x  15mm  Allen  Bolts,  (4) 
5mm Flat Washers and (2) 5mm Lock Nuts at the ends of the splash guard if required, 

(Figure 14)

.

 

9. 

Reinstall the Bull Bar described in 

Step 5

(Figure 10)

.  

10. 

Level and adjust the Bull Bar and tighten all hardware.

 

11. 

Use the included (4) 6mm Button Head Bolts, (4) 6mm Lock Washers and (4) 6mm Flat Washers to plug the 
(4) threaded holes in the back of the cross bar, 

(Figure 15)

 

12. 

If aftermarket lights, (not included), are to be installed, remove the rubber plugs on the top of the cross bar. 
Select (1) Light Bracket, 

(Figure  16)

. Attach the light to the Light Bracket using the hardware included with 

the light. Attach the light and Bracket to the back of the Bull Bar with (2) 6mm Button Head Bolts, (2) 6mm 
Lock Washers  and  (2)  6mm  Flat Washers, 

(Figure  17)

.  Adjust  the  light  as  desired. 

NOTE

:  Depending  on 

light  design,  repeated  removal  and  reinstallation  of  the  light  and  Bracket  may  be  required  for  proper 
adjustment. Tighten all hardware once properly adjusted.

 

13. 

Repeat 

Step 12

 to install the second light.

 

14. 

Do periodic inspections to the installation to make sure that all hardware is secure and tight.

 

 
To  protect  your  investment

,  wax  this  product  after  installing.  Regular  waxing  is  recommended  to  add  a 

protective  layer  over  the  finish.  Do  not  use  any  type  of  polish  or  wax  that  may  contain  abrasives  that  could 
damage the finish.  

 

For stainless steel

: Aluminum polish may be used to polish small scratches and scuffs on the finish. Mild soap 

may be used also to clean the Bull Bar. 

For gloss black finishes

: Mild soap may be used to clean the Bull Bar. 

 
 

Driver Side Installation Pictured 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 

Fig 1B 

Housing 

Pry up the center pin to 
remove the complete fastener  
 

(Fig 1A) Pictured from behind bumper 

Pin 

(Fig 2) Driver side pictured from behind bumper 
(no tow hook model with bumper support) 
 

Front 

Remove the (2) factory hex nuts 
from the lower bumper bolts 
 

Bumper support 

Summary of Contents for B1503S

Page 1: ...5mm Hex Nuts 1 Driver Left Mounting Bracket 4 8 1 25mm x 35mm Hex Bolts 1 Passenger Right Mounting Bracket 4 8mm Lock Washers 1 Driver Left Support Bracket 4 8mm x 22mm OD x 2mm Flat Washers 1 Passenger Right Support Bracket 4 6 1 0mm x 20mm Button Head Bolts 2 Light Brackets 4 6mm Lock washers 2 12 1 5mm x 30mm Special Fine Thread Hex Bolt for models w o tow hooks only 4 6mm x 18mm OD x 1 6mm Fla...

Page 2: ... but do not tighten all hardware at this time For models with tow hooks a Remove the 2 hex nuts holding the front of the tow hook to the bottom of the bumper bracket Figure 6 Leave the rear hex bolt tight for the moment b Select the driver side Mounting Bracket Figure 7 Attach the Mounting Bracket to the 2 tow hook mounting studs with the 2 factory hex nuts Do not tighten hardware at this time c L...

Page 3: ... 2 6mm Lock Washers and 2 6mm Flat Washers Figure 17 Adjust the light as desired NOTE Depending on light design repeated removal and reinstallation of the light and Bracket may be required for proper adjustment Tighten all hardware once properly adjusted 13 Repeat Step 12 to install the second light 14 Do periodic inspections to the installation to make sure that all hardware is secure and tight T...

Page 4: ...Front 1 10mm x 35mm Hex Bolt 2 10mm Flat Washers 1 10mm Lock Washer 1 10mm Hex Nut Driver Left Upper Frame Bracket no tow hook models reuse factory hex nuts 2 12mm Flat Washers 2 12mm Lock Washers 2 12mm Hex Nuts Front Fig 5 Fig 3 Driver side Bracket layout in no tow hook position Driver Left Upper Frame Bracket Driver left Mounting Bracket Support Bracket over bumper support Fig 4B Driver side Su...

Page 5: ...de mounting location pictured from behind bumper on tow hook equipped model Front Remove the 2 factory hex nuts Fig 7 Driver side Support Bracket in with tow hook position Line up Bull Bar Bracket between Mounting Bracket and Support Bracket Front Attach each Tube Bracket to the end of the Bull Bar with 2 8mm x 35mm Hex Bolts 2 8mm Lock Washers 2 8mm Flat Washers Fig 8 Bull Bar Tube Bracket Fig 9 ...

Page 6: ...river and passenger side Use this measurement as a reference point to check location before cutting the 1 wide x 4 long slot Cut only what is needed to insert bracket through the splash guard Do not cut through the front edge of the splash guard Installation pictured without the splash guard for illustration Hole for mounting bolt Front Front Front Front Fig 10 Fig 11 Fig 12 Fig 13 2 12mm x 35mm H...

Page 7: ...lash guard with the supplied 5mm x 15mm Button Head Allen Bolt 2 5mm Flat Washers 5mm Nylon Lock Nut Fig 14 Fig 15 Fig 16 Light Bracket Complete Installation 2 6mm Button Head Bolts 2 6mm Lock Washers 2 6mm Flat Washers 2 6mm Button Head Bolts 2 6mm Lock Washers 2 6mm Flat Washers Light not included ...

Page 8: ...ist 6 Product not installing properly Ensure make model year cab length and bed size of your vehicle is listed in the application All installation steps are followed correctly Check out these other TrailFX Products www TrailFX com PRODUCT CARE Periodically check the product to ensure all fasteners are tight and components are intact Regular waxing is recommended to protect the finish of the produc...

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