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Towbar Fitting Instructions

 

To Suit 

TOYOTA PRADO 17 CL4 

 

Part Number 

QT1134L

 

Rating

 

3000

/

300

 kg 

PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 

 

 

 

Cequent Customer Service 

Ph

1800 812 017 Fax

03 9898 3299 

Email

info@cequent

.

com

.

au 

Post

PO Box 4050, Dandenong South VIC 3175 

 
 

Rev

B                                                                                      Page 1

         

                                          Issue Date

09

-

11

-

2018 

FOR TRAILER TOWING PURPOSES ONLY 

For towing capacity details please refer to vehicle owner’s 
manual or to the manufacturer

.  

Overloading can void your 

warranties

.

 

WARNING

:  

 

1.  Do not, drill, cut, weld or otherwise modify the tow bar

.

 

2.  If you are using electric welding on a motor vehicle, 

always

 check that the vehicle is not equipped with electronic engine or 

instrument  management  equipment

.   

Failure  to  do  so  could

 

destroy

  any  onboard  computers

.   

If  in  doubt,  check  with  the 

vehicle's manufacturer

.

 

3.  The high tensile fasteners supplied with this product were used to achieve the specified rating

If replacement is required 

ensure that fasteners of the same rating & quality are used

.  

Contact an authorised 

Trailboss

 dealer if further information is 

required

.

 

4.  If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause damage

.

 

General

:

 

1.  Ensure all hardware items have been included refer to assembly diagram

.

 

2.  It is recommended that the instructions are read through and completely understood before making any attempt to fit this 

product

.

 

3.  Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this product

.

 

4.  Before drilling ensure that the area is clear of fuel, electrical & other components

 

5.  All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust preventative paint

.

 

6.  For vehicles that require the bumper to be cut

Ensure cut out area is in correct position on the vehicle prior to cutting the 

bumper

.

 

7.  The high tensile fasteners supplied with this product were used to achieve the specified rating

If replacement is required 

ensure that fasteners of the same rating & quality are used

.  

Contact an authorized 

Trailboss

 dealer if further information is 

required

.

 

8.  Ensure that all hardware is fastened to torque list below check fasteners on regular basis

.

 

9.  Tow bar load rating sticker provided with this product shall be conspicuously located on inside rear end of the driver's door

.  

(

See diagram below

).

 

10.  Trailboss recommends that you check your tow ball to ensure that it complies with the Australian standards  

   

AS 4177

.

2

.

 

11. 

PLEASE NOTE

It is advised to remove your LUG or TBM when not actually towing so as to produce a clear view of the 

vehicles registration plate if obscured, and to also provide maximum available departure angle 

 

 
 

 

 

 

 

 

 

 

Tow bar Maintenance and Care

.

 

 

Trailboss recommends that 

bolt torque’s, as listed below, are routinely and regularly inspected and checked for correct tension

Replace 

any worn or defective parts

.

 

We recommended to remove Tow Ball Mounts 

(

TBM

’s, tongues or lugs

when not being used for any considerable length of time

 

So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R

-

clip are removed then stored in a safe, clean and 

dry place, away from excessive moisture

.

 

Hitch Pull Pins and spring “R” clips are regularly checked for proper installation

Replace any worn or defective parts

 

 

 

 

Place load rating sticker 

inside driver’s door here 

RECOMMENDED ASSEMBLY TORQUE LISTING 
Diameter 

Grade 8

.

8 Bolt 

 

 

M6 

9

.

5 Nm 

M8 

21

.

7 Nm 

M10 

 

43

.

4 Nm 

M12 

77

.

3Nm 

M14 

  

146  Nm 

M16 

189

.

8 Nm  

 

Summary of Contents for QT1134L

Page 1: ... the body panels shall have all burrs swarf removed then coated with a suitable rust preventative paint 6 For vehicles that require the bumper to be cut Ensure cut out area is in correct position on the vehicle prior to cutting the bumper 7 The high tensile fasteners supplied with this product were used to achieve the specified rating If replacement is required ensure that fasteners of the same ra...

Page 2: ...SIDEARM RHS 1 5 SPACER PLATE 4 6 SIDEARM LHS 1 7 TRAILER BALL MOUNT 1 8 HITCH BOX COLLAR COVER 1 9 M12x1 25 TAP PLATE WITH 300 WIRE 2 10 10MM D SHACKLE 2 11 WIRING LOOM 1 12 TOWBALL 50MM CHROME 3500KG PRO 1 13 ANTI RATTLE PULL PIN ASSY SILVER 1 ITEM DESCRIPTION QTY 14 ACRYLIC COMPLIANCE PLATE 1 15 SET SCREW HEX HD M12x45x1 25P 12 16 WASHER FLAT M12x28 5x5 12 17 WASHER FLAT M10x23x2 Z P 16 18 NUT H...

Page 3: ...ice Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev B Page 3 Issue Date 09 11 2018 1 Release the tailgate to expose the rear cabin Remove 2 x scrivets located around boot opening 2 Using a trim removal tool carefully extract the rear garnish on top of the bumper 3 With the bumper fully exposed remove 5 x set screws located behind plastic tri...

Page 4: ...Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev B Page 4 Issue Date 09 11 2018 4 On the inside of the wheel arch remove 1 x set screw and 2 x scrivets Repeat for opposite side 5 Remove 1 x screw and 1 x scrivets from underneath vehicle on the side Repeat for the opposite side 6 Remove 2 x screws from rear bumper fascia lip on underside of ve...

Page 5: ...ice Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev B Page 5 Issue Date 09 11 2018 7 Unclip wiring harness connectors on passenger side and reverse sensors if fitted Repeat for opposite side 8 Using two people carefully unclip the bumper assembly and set aside 9 On the passenger side remove 2 x Set screws and discard the factory shipping hoo...

Page 6: ... fuel protector if equipped from underside of vehicle as shown and discard bolts Fuel protector will remain supported by a 5th bolt towards the front of vehicle Leave this bolt and provide additional support if required 11 Lower exhaust by unhooking from rear most hanger Lower and support exhaust Using an appropriate metal cutting tool carefully cut the rear most hangers as shown 12 Apply rust inh...

Page 7: ...es Repeat for LHS 15 5 Door Variants Secure most forward hole in chassis rail with 1 x M8 x 35mm bolt complete with 1 x M8 washer 3 Door Variants Secure 3 x mounting points highlighted to chassis rail with 3 x M8 x 35mm bolts complete with 1 x M8 washer per bolt Use supplied spacer plates as required to ensure holes align in Step 19 To install spacer plate remove rear most bolt on side arm insert ...

Page 8: ...C 3175 Rev B Page 8 Issue Date 09 11 2018 17 Loosely secure the front plate to vehicle with 4 x M12 x 45mm bolts 18 Lift towbar to align with side arms and loosely secure with 8 x M10 x 35mm bolts 4 per side complete with 2 x M10 washers and 1 x M10 nut per bolt 19 Loosely secure towbar to rear side of vehicle chassis with 2 x M12 x 45mm bolts by inserting tapped plate on wire inside chassis rail ...

Page 9: ...x 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev B Page 9 Issue Date 09 11 2018 20 Secure the front plate to the towbar with 2 x M12 x 45mm bolts complete with 1 x M12 washer per bolt 21 Torque all bolts to the torques listed below M12 125 N m M10 48 N m M8 22 N m 22 Reassemble the bumper bar assembly in the reverse order of removal ensuring exhaust is mounted...

Page 10: ...1 12 14 Cequent Customer Service Ph 1800 812 017 Fax 03 9797 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Wiring Loom Installation Instructions Toyota Prado Pre MY14 and Toyota Prado MY14 Part No 100210 WL Tail Harness Length Required 1200mm ECU Required 04826 Wiring Loom Installation Time Approx 20 Mins ...

Page 11: ...above the LHS tail light cavity opening 7 Locate the main vehicle harness grommet sitting in the floor of the LHS rear quarter area Drill a Ø30mm hole to the LHS of the grommet just in front of the vehicle clipping point File back any rough edges and spray the hole with a rust inhibitor 8 Secure the Tail Harness Tail length 1200mm trailer socket 1 to the towbar mounting bracket using M4 fasteners ...

Page 12: ... parts are available from your Pro Series Distributor Hitch Pin Nut R Clip Hitch Pin Fig 1 Silent Anti Rattle Hitch Pin assembly Fig 2 Installation of Trailer Ball Mount Fig 3 Silent Anti Rattle Hitch Pin orientation Insert Trailer Ball Mount TBM into towbar HITCHBOX aligning hole in TBM SHANK with hole in HITCHBOX Fig 2 Insert HITCH PIN through hole in HITCHBOX and hole in TBM SHANK ensure the LO...

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