Trailboss QT1134L Fitting Instructions Manual Download Page 3

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Towbar Fitting Instructions

To Suit

TOYOTA PRADO 17 CL4

Part Number

QT1134L

Rating

3000

300

PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED

Cequent Customer Service

1800 812 017 Fax

03 9898 3299

info@cequent

com

Post

PO Box 4050, Dandenong South VIC 3175

Rev

B Page 3

Issue Date

2018

1. Release the tailgate to expose the rear cabin.

Remove 2 x scrivets located around boot
opening.

2. Using a trim removal tool, carefully extract the

rear garnish on top of the bumper.

3. With the bumper fully exposed, remove 5 x

set screws located behind plastic trim.

Summary of Contents for QT1134L

Page 1: ... the body panels shall have all burrs swarf removed then coated with a suitable rust preventative paint 6 For vehicles that require the bumper to be cut Ensure cut out area is in correct position on the vehicle prior to cutting the bumper 7 The high tensile fasteners supplied with this product were used to achieve the specified rating If replacement is required ensure that fasteners of the same ra...

Page 2: ...SIDEARM RHS 1 5 SPACER PLATE 4 6 SIDEARM LHS 1 7 TRAILER BALL MOUNT 1 8 HITCH BOX COLLAR COVER 1 9 M12x1 25 TAP PLATE WITH 300 WIRE 2 10 10MM D SHACKLE 2 11 WIRING LOOM 1 12 TOWBALL 50MM CHROME 3500KG PRO 1 13 ANTI RATTLE PULL PIN ASSY SILVER 1 ITEM DESCRIPTION QTY 14 ACRYLIC COMPLIANCE PLATE 1 15 SET SCREW HEX HD M12x45x1 25P 12 16 WASHER FLAT M12x28 5x5 12 17 WASHER FLAT M10x23x2 Z P 16 18 NUT H...

Page 3: ...ice Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev B Page 3 Issue Date 09 11 2018 1 Release the tailgate to expose the rear cabin Remove 2 x scrivets located around boot opening 2 Using a trim removal tool carefully extract the rear garnish on top of the bumper 3 With the bumper fully exposed remove 5 x set screws located behind plastic tri...

Page 4: ...Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev B Page 4 Issue Date 09 11 2018 4 On the inside of the wheel arch remove 1 x set screw and 2 x scrivets Repeat for opposite side 5 Remove 1 x screw and 1 x scrivets from underneath vehicle on the side Repeat for the opposite side 6 Remove 2 x screws from rear bumper fascia lip on underside of ve...

Page 5: ...ice Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev B Page 5 Issue Date 09 11 2018 7 Unclip wiring harness connectors on passenger side and reverse sensors if fitted Repeat for opposite side 8 Using two people carefully unclip the bumper assembly and set aside 9 On the passenger side remove 2 x Set screws and discard the factory shipping hoo...

Page 6: ... fuel protector if equipped from underside of vehicle as shown and discard bolts Fuel protector will remain supported by a 5th bolt towards the front of vehicle Leave this bolt and provide additional support if required 11 Lower exhaust by unhooking from rear most hanger Lower and support exhaust Using an appropriate metal cutting tool carefully cut the rear most hangers as shown 12 Apply rust inh...

Page 7: ...es Repeat for LHS 15 5 Door Variants Secure most forward hole in chassis rail with 1 x M8 x 35mm bolt complete with 1 x M8 washer 3 Door Variants Secure 3 x mounting points highlighted to chassis rail with 3 x M8 x 35mm bolts complete with 1 x M8 washer per bolt Use supplied spacer plates as required to ensure holes align in Step 19 To install spacer plate remove rear most bolt on side arm insert ...

Page 8: ...C 3175 Rev B Page 8 Issue Date 09 11 2018 17 Loosely secure the front plate to vehicle with 4 x M12 x 45mm bolts 18 Lift towbar to align with side arms and loosely secure with 8 x M10 x 35mm bolts 4 per side complete with 2 x M10 washers and 1 x M10 nut per bolt 19 Loosely secure towbar to rear side of vehicle chassis with 2 x M12 x 45mm bolts by inserting tapped plate on wire inside chassis rail ...

Page 9: ...x 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev B Page 9 Issue Date 09 11 2018 20 Secure the front plate to the towbar with 2 x M12 x 45mm bolts complete with 1 x M12 washer per bolt 21 Torque all bolts to the torques listed below M12 125 N m M10 48 N m M8 22 N m 22 Reassemble the bumper bar assembly in the reverse order of removal ensuring exhaust is mounted...

Page 10: ...1 12 14 Cequent Customer Service Ph 1800 812 017 Fax 03 9797 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Wiring Loom Installation Instructions Toyota Prado Pre MY14 and Toyota Prado MY14 Part No 100210 WL Tail Harness Length Required 1200mm ECU Required 04826 Wiring Loom Installation Time Approx 20 Mins ...

Page 11: ...above the LHS tail light cavity opening 7 Locate the main vehicle harness grommet sitting in the floor of the LHS rear quarter area Drill a Ø30mm hole to the LHS of the grommet just in front of the vehicle clipping point File back any rough edges and spray the hole with a rust inhibitor 8 Secure the Tail Harness Tail length 1200mm trailer socket 1 to the towbar mounting bracket using M4 fasteners ...

Page 12: ... parts are available from your Pro Series Distributor Hitch Pin Nut R Clip Hitch Pin Fig 1 Silent Anti Rattle Hitch Pin assembly Fig 2 Installation of Trailer Ball Mount Fig 3 Silent Anti Rattle Hitch Pin orientation Insert Trailer Ball Mount TBM into towbar HITCHBOX aligning hole in TBM SHANK with hole in HITCHBOX Fig 2 Insert HITCH PIN through hole in HITCHBOX and hole in TBM SHANK ensure the LO...

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