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Trafox SUPERINTEND IM-01.IND Instructions For Installation And Use Manual Download Page 1

 

Superintend IM-01.IND Manual v1.142 English

 

 

Rights to modify the content reserved

 

© Copyright Muuntosähkö Oy - Trafox 5.1.2022

 

 

SUPERINTEND IM-01.IND 

 

IMD Insulation Monitoring device for non-grounded (IT) electrical 

networks for industrial applications 

Instructions for installation and use v1.142 

 

 

 

 

 

AC/DC

 

Summary of Contents for SUPERINTEND IM-01.IND

Page 1: ...hts to modify the content reserved Copyright Muuntosähkö Oy Trafox 5 1 2022 SUPERINTEND IM 01 IND IMD Insulation Monitoring device for non grounded IT electrical networks for industrial applications Instructions for installation and use v1 142 AC DC ...

Page 2: ...E IM 01 IND UNIT 12 HW SETTINGS OF THE CLT 01 UNIT 12 SYSTEM CONFIGURATION 13 USE 14 GENERAL 14 IM 01 IND UNIT 14 MENU STRUCTURE 15 MONITOR MENU 17 ALARM MENU 20 SETUP MENU 24 AUX ALARM MASK 28 IP SETTINGS 30 ERRORS 31 LOG FILES 32 MODBUS TCP REMOTE CONTROL 41 REMOTE CONTROL UNITS 46 PEC 01 UNIT 46 CLT 01 UNIT 46 TECHNICAL SPECIFICATIONS 48 IM 01 IND UNIT 48 PEC 01 UNIT 50 TC 01 and IC 01 UNITS 50...

Page 3: ...elow which indicates that if the device has been installed incorrectly or used in violation of instructions safety could be jeopardised The description of the symbol is presented in this manual instead of on the device due to space constraints Such sections are marked with the symbol shown below A symbol indicating possible danger A description of the symbol may be placed on the device or provided...

Page 4: ...led in the switchboard Two IM 01 IND devices may not be installed galvanically in the same network for example on the secondary side of the same transformer The connection is performed as presented in Figure 1 The installation and wiring should be performed in accordance with standards IEC 60364 as well as EN 50110 The operating voltage connection of IM 01 IND must always be equipped with a couple...

Page 5: ... PE TEMP Isolation transformer temperature sensor s NTC PT100 input Internally connected to PE TEMP Isolation transformer temperature sensor s NTC PT100 input Measuring range 0 2 5VDC TG Alarm terminal of protective earth to be connected to the PE rail MG Electronics protective earth to be connected to the PE rail M1 Connection 1 of the network to be monitored 1 Max 240VAC 280VDC M2 Connection 2 o...

Page 6: ...chboard has the following connections all of which must always be installed RS 485 A RS 485 data two way data twisted pair 1 B RS 485 data two way data twisted pair 1 RS 485 network and 12V connection earth twisted pair 2 SH Chaining of the RS 485 cable shield 12V 12V input from the IM 01 IND unit twisted pair 2 ...

Page 7: ...Superintend IMD Copyright Muuntosähkö Oy Trafox 7 http www trafox fi Figure 1 System connection of a 1 phase system ...

Page 8: ...8 Copyright Muuntosähkö Oy Trafox Superintend IMD http www trafox fi Figure 2 System connection of a 3 phase system ...

Page 9: ...Superintend IMD Copyright Muuntosähkö Oy Trafox 9 http www trafox fi Figure 3 System connection of a DC system ...

Page 10: ...eft open The network units can be physically in any order If the network is long 200 m it is recommended that the IM 01 IND unit is physically located in the middle of the chain The cable shield is also connected to each unit and connected to protective earth in the IM 01 IND unit In other devices the shields are floating and the connector only acts as a joining connector between two shields The R...

Page 11: ... cables may be installed in any unit Otherwise the bus does not form an uninterrupted chain but has branches The shields of the cables are connected to the SH terminal of each unit The twisted pairs are connected so that the A B signals are in one pair and the 12V GNDs are in another pair A terminator is installed at both ends of the bus in other words to those units that only have one of each wir...

Page 12: ...CLT 01 UNIT Setting a device address is not necessary in the CLT 01 unit If the CLT 01 unit is at the end of the bus a terminator must be connected by changing the location of the terminator jumper to the left and middle pins The terminal jumper is under the connector cover above the terminal strip as shown in the Figure Open the cover by using a small screwdriver between the cover and the case to...

Page 13: ...tarvittaessa Pt Calib LoadLim PEalarm AlarmDly Remember to disable TempLim if temperature measurement has not been connected and to disable LoadLim if the load current measurement has not been connected Set the AUX ALARM mask SETUP AUXalarm which defines the faults that cause the AUX ALARM relay to trigger If the system has devices for medical locations which are available as accessories configure...

Page 14: ...ough alarm relays All alarm parameters are set through the user interface of the IM 01 IND system In addition the IM 01 IND unit maintains three separate log files on the microSD memory card if the memory card is inserted in the card slot and enabled in the Setup menu They are Excel compatible text files which can be transferred to any computer for more detailed analysis For more detailed informat...

Page 15: ...rovided in the description of the Monitor menu MENU STRUCTURE The menus of the IM 01 IND unit have three main levels MONITOR SETUP and ALARM The button is used to navigate between the main levels when the topmost parameter of each menu is highlighted on the screen The first item of the menu is accessed by pressing the B button at any menu level item The LED lights in addition to the LCD display in...

Page 16: ...toScroll mode The screen mode can be accessed from the menu level by pressing the T button The AutoScroll mode is in use in the Setup menu items where there are several parameters to display In that case the displayed parameters change every few seconds You can stop the display with the and buttons and return from the screen mode to the AutoScroll mode with the B button Use the T button to go to t...

Page 17: ...o the previous mode from all modes Pressing the B button an appropriate number of times takes you to the default mode of the main menu insulation resistance capacitance from any mode MONITOR MENU The Monitor menu is the default menu of the IM 01 IND unit during use All modes of the menu always return to the topmost item on the Monitor menu after 20 minutes from the last press of a button The follo...

Page 18: ...unctions can be viewed by using the and buttons The system test is started from the Monitor menu by pressing T and then selecting Y in the Start test menu and pressing T This starts the test of the internal measurement circuit of the IM 01 IND unit If the test is completed successfully the screen displays momentarily the text Test OK otherwise the text shown in Test FAILED and an insulation fault ...

Page 19: ...Superintend IMD Copyright Muuntosähkö Oy Trafox 19 http www trafox fi ...

Page 20: ...g the fault will remove the fault from the screen but an entry of it remains in the event log of the memory card An alarm always indicates that the fault in question is still active An active fault cannot be acknowledged until the issue that caused it has been fixed The fixed fault is acknowledged when its time is checked and the T button is pressed The B button takes you back to the menu level wi...

Page 21: ...Superintend IMD Copyright Muuntosähkö Oy Trafox 21 http www trafox fi ...

Page 22: ...red value deviates by 5 in a safe direction from the limit given The screen mode of each parameter alternately displays the following On the top row the value fault limit of the parameter that caused the fault and on the bottom row the current status OK ALARM or OLD ALRM Fault start time and date If the fault has been deactivated and becomes active again the start time of the active fault is displ...

Page 23: ... Reason for the fault may be for example capacitance that is too high The Noise alarm is active if network disturbances are too extensive for the selected Filter setting The Temp Lim alarm is active if the temperature of the isolation transformer is too high The T sens 0 alarm is active if one of the measurement wires of the NTC PT100 sensor measuring the temperature of the isolation transformer h...

Page 24: ... digit Enter the three digits and press T After this you can navigate the menu with the and buttons The B button takes you to the initial mode The default password is 123 The password is saved in the setup log of the microSD card and can be changed by editing the setup log file in a text editor The password change will become effective at the next start up If the password could not be read from th...

Page 25: ...Superintend IMD Copyright Muuntosähkö Oy Trafox 25 http www trafox fi ...

Page 26: ...according to the maximum capacitance existing at the network to be monitored This parameter affects how the insulation level measurement functions during a short circuit condition TEMPERATURE LIMIT The alarm limit of the transformer temperature Can be set between 30 140 C or switched OFF if temperature measurement is not used TEMPERATURE SENSOR TYPE The type of the temperature sensor used NTC or P...

Page 27: ...altime clock and date ALARM DELAY The alarm delay in seconds the setup range of 1 30 s Not applicable to the insulation resistance measurement DEBUG MODE Debug normal mode In the Debug mode the IM 01 IND unit becomes a slave and stops scanning the bus Using this is permitted only during maintenance under supervision The device exits the Debug mode automatically in 60 seconds after the last command...

Page 28: ...e AUX alarm is given at 450 kΩ INSTALLED UNITS See the Superintend IMD MED Installation and User Manual MEMORY The microSD memory card is defective full or missing CLOCK The time is incorrect An alarm is given if the operating voltage of the circuit maintaining the real time clock has dropped too low In that case the time is incorrect This alarm is a sign of a depleted battery and the battery need...

Page 29: ...Superintend IMD Copyright Muuntosähkö Oy Trafox 29 http www trafox fi ...

Page 30: ...f each octet is 000 255 Whenever you move to the next octet with the button the device verifies that the value of the previous octet is not more than 255 If this is not the case the cursor returns to the beginning of the erroneous octet Also when saving the parameter with the T button the device verifies the validity of all octets If any octet is erroneous the display returns to the edit mode of t...

Page 31: ...lation fault R under PrInsLim INSULATION PreInsul INSULATION WARNING AUX Incorrect time ClockErr AUX The IM 01 IND unit TG wire is disconnected INSULATION Gnd Fail INSULATION FAULT INS The IM 01 IND unit MG wire is disconnected INSULATION Gnd Fail INSULATION FAULT INS The IM 01 IND unit M1 wire is disconnected INSULATION 1 WireAmpl WireOffs INSULATION FAULT INS 1 The IM 01 IND unit M2 wire is disc...

Page 32: ...contain the most recent data In addition the root directory may contain archives of each file Each active log file is updated for one year After that a new active log is created and the old one is archived by renaming it The name format of the archived file is NAMEMMYY TXT where NAME is the file type EVNT MEAS STUP MM is the month and YY is the year of archiving For example the file EVNT0215 TXT i...

Page 33: ...e Acknowledge The transformer temperature alarm was acknowledged manually Alarm Limit changed Temperature L1C L2C The transformer temperature limit value was changed from L1 to L2 Temperature Sensor Type Changed to NTC Temperature Sensor Type Changed to Pt100 The type of the transformer s temperature sensor was changed Temperature Sensor Calibrated O1 ADP O2 ADP The transformer s temperature senso...

Page 34: ... The transformer s current measuring circuit has recovered from an outage The alarm was acknowledged manually Ground Failure ON TG or MG has disconnected from PE Ground Failure OFF The connection from the measurement connectors TG and MG to PE is fine after a detected outage Measure Failure ON The insulation resistance measurement cannot be performed due to an internal fault Measure Failure OFF Th...

Page 35: ...address XX is no longer active The alarm was acknowledged manually Alarm Limit changed PEresist L1 L2 The limit value of the resistance fault of the PEC 01 units was changed from L1 to L2 Missing TC Alarm ON TCXX The TC 01 unit configured in the TC address XX is not responding Missing TC Alarm OFF TCXX The TC 01 unit configured in TC address XX is responding again or has been removed Missing TC Ac...

Page 36: ... Acknowledge PEXX CHCC The channel CC of the PEC 01 unit configured in PE address XX has been restored from an outage or removed from the configuration The alarm was acknowledged manually IC Unit Removed ICXX The PEC 01 unit configured to PE address XX has been removed from the network PE Unit Added PEXX CHCC R N Ohm The PEC 01 unit has been added to PE address XX The channel CC with N set as a re...

Page 37: ...lay was changed from XXX to YYY New Time DD MM YYYY HH MM SS The new time was set DD day MM month YYYY year HH hour MM minute SS second System Parameter changed AlrmDly T1s T2s The value of the AlrmDly parameter the alarm delay in other than isolation level alarms was changed from T1 to T2 Debug Mode ON The RS 485 connection functions in the DEBUG mode no communication with remote units Debug Mode...

Page 38: ...ed data every hour on the hour In addition data is always saved when a measurement alarm insulation resistance overload or over temperature is activated or deactivated The data is written in the file in the following order TIME Rer kOhm Cer uF Load A Ttra C Tenv C Active PE Channels TIME time stamp Rer kOhm insulation resistance in kOhms If insulation resistance is R 10M the measurement range has ...

Page 39: ...fault is always 123 which also works when the card cannot be read If you want to change the passcode the file must be changed A new row is added to the file only if the user changes a system parameter or a new SETUPLOG TXT file is created The most recent parameter values are entered on the new row The data is written in the file in the following order TIME Password InsLimit PreInsLim AlarmDly Temp...

Page 40: ...e limit value of the PE channel resistance measurement percentage TranSize the provided nominal primary secondary current of the current transformer amperes Nom Cur the provided nominal current of the isolation transformer amperes AUXalarm a configuration of alarms that will activate the AUX alarm relay Filter the cut off frequency of the measurement circuit filter High Medium Low MaxCap the provi...

Page 41: ...lue 50 corresponds to 50 C It is updated four times per second 5 R W Limit parameter of the insulation resistance alarm uint16 kOh m Read and written in kOhms The register value 100 corresponds to 100 000 ohms The minimum maximum and interval values are in channels 16 17 and 18 6 R W The limit parameter of the insulation resistance pre alarm uint16 Read and written in percentages The register valu...

Page 42: ... This does not acknowledge inactivate active alarms 16 R The lowest allowed value of the limit parameter of the insulation resistance alarm uint16 kOh m 50 17 R The highest allowed value of the limit parameter of the insulation resistance alarm uint16 kOh m 1000 18 R The resolution jog of the limit parameter of the insulation resistance alarm uint16 kOh m 50 19 R The lowest allowed value of the li...

Page 43: ... R PE 00 configuration uint16 none Bit mask bit8 if 1 the device is approved in the network bit0 5 PE unit channels CH1 CH6 if 1 the channel is in use 37 R PE 00 status uint16 none Bit mask bit0 5 PE unit channels CH1 CH6 if 1 the channel alarm is active bit8 13 PE unit channels CH1 CH6 if 1 the channel alarm has been deactivated but not acknowledged 38 R PE 01 configuration uint16 none Bit mask b...

Page 44: ...mask bit8 if 1 the device is approved in the network bit0 5 PE unit channels CH1 CH6 if 1 the channel is in use 51 R PE 07 status uint16 none Bit mask bit0 5 PE unit channels CH1 CH6 if 1 the channel alarm is active bit8 13 PE unit channels CH1 CH6 if 1 the channel alarm has been deactivated but not acknowledged 52 R PE 08 configuration uint16 none Bit mask bit8 if 1 the device is approved in the ...

Page 45: ...uration uint16 none Bit mask bit8 if 1 the device is approved in the network bit0 5 PE unit channels CH1 CH6 if 1 the channel is in use 65 R PE 14 status uint16 none Bit mask bit0 5 PE unit channels CH1 CH6 if 1 the channel alarm is active bit8 13 PE unit channels CH1 CH6 if 1 the channel alarm has been deactivated but not acknowledged 66 R PE 15 configuration uint16 none Bit mask bit8 if 1 the de...

Page 46: ... performed automatically at intervals of 5 minutes CLT 01 UNIT The CLT 01 unit sends 0 20 4 20 mA standard current messages to the current loop of its output in accordance with the insulation resistance measured by IM 01 IND For the output to function an external 24 VDC voltage source is needed The output current of CLT 01 as a function of insulation resistance at the loop current setting of 0 20 ...

Page 47: ... www trafox fi The output current of CLT 01 as a function of insulation resistance at the loop current setting of 4 20 mA Calculation formula I 1920000 R kΩ 120 4000 uA If insulation resistance cannot be measured reliably CLT 01 sends the current value 22mA ...

Page 48: ... of the network to be monitored 1 400Hz Input power 6W when the 12VDC output is not loaded 11W when it is loaded Internal fuse of the operating voltage 1AT Monitoring of the insulation level Measurement voltage Um 30Vp Highest measurement current Rf 0 Ω 150uA Measurement circuit resistance 225kΩ impedance 225kΩ 50 400Hz Highest allowed Ufg 1000V Alarm limit Ran 50kΩ 1MΩ Relative uncertainty 22kΩ 5...

Page 49: ...minal load Serial bus RS 485 speed 9600bps half duplex 12VDC supply for the RS 485 bus devices maximum current 300mA Maximum cable length 500m Other details For indoor use only Altitude up to 2000 m above sea level Operating temperature 0 50ºC relative humidity 90 non condensing Overvoltage category III Pollution degree 2 Impact resistance IK06 1J IP class front panel IP40 IP class other casing IP...

Page 50: ...rintend IMD http www trafox fi PEC 01 UNIT See the Superintend IMD MED Installation and User Manual TC 01 and IC 01 UNITS See the Superintend IMD MED Installation and User Manual MECHANICAL DIMENSIONS 160 mm 110 mm 62 mm 36 3 mm 110 mm 62 mm ...

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