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39

B.  WIRE ROPE AND HARDWARE:

1.  USE ONLY WIRE ROPE AND ATTACHMENTS as 

speci

fi

 ed by the hoisting machine manufacturer. 

2.  ASSURE THAT WIRE ROPE IS LONG ENOUGH to 

reach to the lowest possible landing.

3.  CLEAN AND LUBRICATE WIRE ROPE in accordance 

with the wire rope manufacturer’s instructions.

4.  HANDLE WIRE ROPE WITH CARE. 
5.  COIL AND UNCOIL WIRE ROPE in accordance with the 

wire rope manufacturer’s instructions in order to avoid 
kinks or damage. 

6.  TIGHTEN WIRE ROPE CLAMPS in accordance with the 

clamp manufacturer’s instructions. 

7.  DO NOT USE WIRE ROPE THAT IS KINKED, BIRD-

CAGED, CORRODED, UNDERSIZED, OR DAMAGED 
IN ANY WAY. Do not expose wire rope 

fi

 re, undue heat, 

corrosive atmospheres, electricity, chemicals, or damage 
by tool handling. 

8.  USE THIMBLES AND  SHACKLES AT ALL  WIRE 

ROPE SUSPENSION TERMINATIONS. 

9.  USE J-TYPE CLAMPS OR SWEDGE FITTINGS.  

Do not use U-bolts.  
Retighten J-Clamps under load and retighten daily.

10. WIRE ROPES USED WITH TRACTION HOISTS 

MUST HAVE PREPARED ENDS. Follow manufacturer’s 
recommendations.

C. POWER SUPPLY:

1.  GROUND ALL ELECTRICAL POWER SOURCES 

AND POWER CORD CONNECTIONS and protect them 
with circuit breakers. 

2.  USE POWER CORDS OF THE PROPER WIRE SIZE THAT 

ARE LONG ENOUGH for the job. 

3.  POWER CORD CONNECTIONS MUST BE RESTRAINED 

to prevent their separation. 

4.  USE STRAIN RELIEF DEVICES TO ATTACH POWER 

CORDS TO THE SUSPENDED SCAFFOLD to prevent 
them from falling. 

5.  PROTECT POWER CORDS AT SHARP EDGES.
6.  USE GFI WITH POWER TOOLS. 

  D. FALL ARREST EQUIPMENT:

1.  EACH PERSON ON A SUSPENDED POWERED 

SCAFFOLD must be attached to a separate fall arrest 
system unless the installation was speci

fi

 cally  designed 

not to require one. 

2.  EACH LIFELINE MUST BE FASTENED to a separate an-

chorage capable of holding a minimum of 5000 pounds.

3.  DO NOT WRAP LIFELINES AROUND STRUCTURAL 

MEMBERS unless lifelines are protected and a suitable 
anchorage connection is used. 

4.  PROTECT LIFELINES AT SHARP CORNERS to prevent 

cha

fi

 ng. 

5.  RIG FALL ARREST SYSTEMS to prevent free fall in excess 

of six feet. 

 6.  SUSPEND LIFELINES FREELY without contact with 

structural members or building facade. 

7.  USE LIFELINES OF SIZE AND CONSTRUCTION that 

are compatible with the rope grab used. 

8.  ASSURE A PROPERLY ATTACHED ROPE GRAB IS 

INSTALLED ON EACH LIFELINE. Install in accordance with 
the manufacturer’s recommendations. 

9.  KEEP FALL ARREST DEVICE POSITIONED ABOVE YOUR 

HEAD LEVEL. 

10. USE ONLY FULL BODY HARNESSES of the proper size 

and that are tightly fastened. 

11. ASSURE FULL BODY HARNESS HAS LANYARD 

attachment

 with D-ring at the center of your back. 

12. CONSULT FALL PROTECTION SUPPLIER FOR 

INSPECTION PROCEDURE. INSPECT FALL PROTECTION 
ANCHORAGE EQUIPMENT BEFORE EACH USE.

13. WHEN A SECONDARY WIRE ROPE SYSTEM IS USED, 

a horizontal lifeline secured to two or more structural 
members of the scaffold may be used in lieu of vertical 
lifelines. 

E. DURING USE:

1.  USE ALL EQUIPMENT AND ALL DEVICES in accordance 

with the manufacturer’s instructions. 

2.  DO NOT OVERLOAD, MODIFY, OR SUBSTlTUTE 

EQUIPMENT.

3.  BEFORE COMMENCING WORK OPERATIONS preload 

wire rope and equipment with the maximum working load, 
then retighten wire rope rigging clamps and check rigging 
to manufacturer’s recommendations. 

4.  INSPECT ALL RIGGING EQUIPMENT AND SUSPEND-ED 

POWERED SCAFFOLDS SYSTEMS DAILY. 

5.  INSPECT WIRE ROPE DURING EACH ASCENT OR 

DESCENT FOR DAMAGE. 

6.  USE CARE TO PREVENT DAMAGE TO EQUIPMENT 

by corrosive or other damaging substances. 

7.  CLEAN AND SERVICE EQUIPMENT REGULARLY. 
8.  ALWAYS MAINTAIN AT LEAST FOUR (4) WRAPS OF WIRE 

ROPE ON DRUM TYPE HOISTS. 

9.  DO NOT JOIN PLATFORMS unless the installation 

was designed for that purpose. 

10. ONLY MOVE SUSPENDED SCAFFOLDS HORIZONTAL-LY 

WHEN NOT OCCUPIED. 

11. WHEN RIGGING FOR ANOTHER DROP assure 

suf

fi

 cient wire rope is available before moving the suspended 

scaffold system horizontally. 

12. WHEN WELDING FROM SUSPENDED POWERED SCAF-

FOLDS: 
a.  Assure platform is grounded to structure. 
b.  Insulate wire rope above and below the platform. 
c.  Insulate wire rope at suspension point and assure wire 

rope does not contact structure along its entire length.

d.  Prevent the bitter end from touching the ground.

These safety guidelines set forth some common sense procedures for safely erecting, dismantling and using suspended powered 
scaffolding equipment. However, equipment and scaffolding systems differ, and accordingly, reference must always be made to 
the instructions and procedures of the supplier and/or manufacturer of the equipment.
Since field conditions vary, and are beyond the control of the Scaffolding, Shoring and Forming In-
stitute and Scaffold Industry Association, safe and proper use of scaffolding is the sole responsibility of the user. 

Scaffold Industry Association Inc. & Scaffolding, Shoring and Forming Institute Inc., February 1998

Summary of Contents for Tirak Blocstop BSO XE 1020 P

Page 1: ...hoists with blocstop BS BSO on 2 wire rope system TE 1020 P with blocstop BSO XE 301 P with blocstop BSO XE 500 P XE 501 P XE 501 PA XE 600 P XE 700 P XE 701 P XE 720 P XE 721 P XE 1020 P XE 1030 P wi...

Page 2: ...HOOTING 6 1 Wire Rope Driving Mechanism 16 6 2 Motor 17 6 3 Primary Brake 17 6 4 BSO Secondary Brake 18 7 INSPECTIONS and MAINTENANCE 7 1 Inspections 7 1 1 Daily Inspections 18 7 1 2 Monthly Inspectio...

Page 3: ...y the manufacturer1 tirak hoists are intended to be used for work going up and down a vertical hanging wire rope tirak hoists are designed to be rigged to a compatible platform workcage or bosun s cha...

Page 4: ...ate the hoist if any label normally fixed on the hoist is obscured or missing see page 35 and 36 The supplier will supply extra labels on customer s request 9 Every time the hoist is to be rigged or u...

Page 5: ...This manual is neither a regulations compliance manual nor a general training guide on suspended scaffold operations You must refer to proper instructions delivered by manufacturers of the other piece...

Page 6: ...s the descent immediately in case of accelerating overspeed The blocstop BS BSO overspeed and slack wire rope locking device E here after called BS BSO secondary brake additionally provides protection...

Page 7: ...1 126 57 115 52 120 54 178 81 120 54 Dimensions over all a in mm 28 9 735 31 8 808 31 8 808 31 8 808 31 8 808 31 8 808 31 8 808 33 3 845 33 3 845 33 3 845 34 6 879 33 3 845 b in mm 11 2 286 12 9 328 1...

Page 8: ...ment Connecting tirak and platform system tirak with blocstop BSO secondary brake 3 1 2 Checks before rigging It is a qualified person s responsibility to check the whole installation to meet all safe...

Page 9: ...NEVER OPERATE THE HOIST OR ANY OTHER ELECTRIC EQUIP MENT IN A POTENTIALLY EXPLOSIVE ATMOSPHERE around distilleries refineries chemical plants ship or silo interiors Always obtain official approval bef...

Page 10: ...in 112 mm a2 3 94 in 100 mm a3 3 86 in 98 mm b 1 58 in 40 mm c c b XE 500 600 700 1000 series 3 3 Hoist Mounting 3 3 1 tirak X series Bolt the hoist to platform stirrup using stirrup adapter which al...

Page 11: ...ble 3 Wire rope diameter and min breaking strength wire rope diameter1 min actual breaking strength for tirak hoists with rated load up to 5 16 in 8 4 mm 10 000 lbs 44 5 kN 1 500 lbs 680 kg 3 8 in 9 5...

Page 12: ...rigging device which complies with all relevant safety requirements Be sure to use compatible connecting devices e g a 1 2 in anchor shackle or similar with adequate strength and safety factor Secure...

Page 13: ...Loop at Free Wire Rope End Figure 20 Wire Rope Reeving A B C Entrance wire rope Exit wire rope Must not be loaded B C A Figure 19 Opening of BSO Secondary Brake Fist Grip Clamp Bottom free end of wire...

Page 14: ...page 35 REPORT same promptly to your supervisor and also notify next operator when changing shifts 2 WARNING SAFETY DEMANDS THAT YOU TEST THE SYSTEM BEFORE GOING ALOFT a CHECK PLATFORM fully rigged an...

Page 15: ...ist d STOP OPERATIONS IMMEDIATE LY if at any time when the hoist op erates the wire rope does not move i e no UP or DOWN travel It is likely that damaged wire rope is jamming the hoist Continued opera...

Page 16: ...ownward travel of the platform 2 To reset BSO secondary brake Raise the platform until the hoist supports the load Push the control lever in the OPEN position d1 Fig 27 DO NOT force it open 3 If the B...

Page 17: ...n d Incorrect wiring d Compare wiring with wiring diagram 3 Motor stalls Low voltage Check voltage when running the motor under load Use power cord s with higher cross sections 4 Overheating a Insuffi...

Page 18: ...hould start for each hoist immediately after it is entered into service This maintenance program should comply with recommendations in the applicable parts and Instruction Manual and all pertinant Fed...

Page 19: ...OSED d3 Window 7 1 2 MONTHLY INSPECTIONS 1 All items under daily inspection 2 Wire Rope Inspection All wire rope should be inspected once a month and a signed and dated inspection record maintained Th...

Page 20: ...O secondary brake 2 Daily check for visible part damage 3 Keep wire ropes clean and lightly lubricated to prevent abnormal wear of the wire rope driving mechanism 7 2 2 Wire Ropes 1 Use only wire rope...

Page 21: ...with 2 wire rope systems XE 301 P with blocstop BS BSO XE 501 P XE 501 PA XE 500 P XE 701 P XE 700 P with blocstop BS BSO NOTE The following part of this manual only contains instructions referring to...

Page 22: ...2 1 tirak Hoist 34 A7 2 2 Wire Ropes 34 A7 2 3 blocstop BS BSO Secondary Brake 34 INTRODUCTION 1 GENERAL WARNING See pages 3 to 5 A2 DESCRIPTION A2 1 Two wire rope System tirak hoists A with blocstop...

Page 23: ...ther than specified by them For detailed info about Motor and Primary Brake Gear Reducer Emergency Descent without power and Wire Rope Driving Mechanism see page 6 XE 500 700 P series with blocstop BS...

Page 24: ...15 5 15 5 15 5 15 5 mm 351 439 394 394 394 394 Motor specifications electrical motor 3 phase 220 V 60 cycles kW 1 1 1 5 A 4 5 6 1 single phase 110 or 220 V 60 cycles kW 0 55 1 1 A 10 0 4 8 19 0 8 5 22...

Page 25: ...irak wire rope Support equipment Tie back A3 1 2 Checks before rigging It is a qualified person s responsibility to check the whole installation to meet all safety requirements of OSHA regulations and...

Page 26: ...periodically 3 Anchor the wire rope ends Fig 41 to a rigging device which complies with all relevant safety requirements Figure 40 Wire Rope Termination by Fist Grip Clamps Figure 39 Wire Rope Termina...

Page 27: ...ver e3 in its vertical position use brake release lever c4 to ease the operation to ease insertion of primary wire rope CAUTION Check that wire rope exit C is not blocked in any manner Fig 41 Wire Rop...

Page 28: ...secondary brake and avoid slack wire rope above the hoist which could be dangerous in the event of fall 4 Take precautions to make sure tensioning weight s1 will not damage property or create a hazar...

Page 29: ...rake A4 4 3 Wire Rope Storage Clean the wire ropes reel them Fig 48 and store them in a clean and dry place Figure 48 Wire Rope Handling A5 1 GENERAL 1 BE FAMILIAR with the equipment and its proper ca...

Page 30: ...ng operation regularly check through the window e4 that the centrifugal weights are rotating Fig 50 WARNING IF DURING ONE OF THE CHECKS THE BS BSO SECONDARY BRAKE MALFUNC TIONS IT MUST BE REPLACED d C...

Page 31: ...DOWN WARD MOVEMENT GO UP UNTIL THE HOIST SUPPORTS THE LOAD the tensioned primary wire rope automatically re opens the BS BSO secondary brake for the secondary wire rope to move again freely through th...

Page 32: ...y closes without apparent reason b Oversized or damaged wire rope b Check wire rope and replace if necessary 3 Unit will climb but Closed Secondary Brake Power up approximately 6 inches while depressi...

Page 33: ...tton e2 of the BS BSO secondary brake Fig 56 Lower the platform to check that the BS BSO secondary brake holds the load A loop should form as shown in Fig 55 which means the BS BSO is supporting the l...

Page 34: ...wire ropes rub against sharp edges Always see that the wire rope outlet is not obstructed Let the free wire rope ends untwist to prevent wire rope from making loops If the wire rope changes direction...

Page 35: ...peration of the secondary brake 6 Code 22230 If the motor energizes but the wire rope does not move through the hoist STOP THE HOIST IMMEDIATELY Damaged wire rope may be jammed inside the hoist Any at...

Page 36: ...top OVER SPEED device which is an integral part of the equipment Use of this equipment is unsafe and unlawful without proper fall protection equipment used in accordance with OSHA require ments SET UP...

Page 37: ...erms of this war ranty 6 TRACTEL INC s obligation is limited to replacing parts and does not include replacing the complete unit This warranty is void on any unit that has been modified or tampered wi...

Page 38: ...h are designed to promote safety in the erection and use of suspended powered scaffolds These guidelines do not purport to be all inclusive nor to supplant or replace other additional safety and preca...

Page 39: ...h the manufacturer s recommendations 9 KEEP FALLARREST DEVICE POSITIONED ABOVE YOUR HEAD LEVEL 10 USE ONLY FULL BODY HARNESSES of the proper size and that are tightly fastened 11 ASSURE FULL BODY HARN...

Page 40: ...60 Printed in Germany TRACTEL Inc 02 2016 FALLSTOP Personal fall arrest systems SCAFORTM manual hoist Bosun s chair Workcages Beam clamps Electrical Accessories Power cords Power yokes Booster transfo...

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