Tractel PKR1600D Assembly And Operating Manual Download Page 2

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SKYSAFE COMPONENTS

GENERAL WARNING

TRANSPORT AND HANDLING

TECHNICAL SPECIFICATIONS OF PLATFORMS

3.1

Modular combinations for various platforms lengths

3.1.1

Platform with End Stirrups

3.1.2

Platform with Intermediate Stirrups

3.1.3

Platform with Workcage Stirrups

3.1.4

Types of Stirrups

ASSEMBLY INSTRUCTIONS

4.1

Assembly of Knockdown Components into Modular Sections

4.2

Assembly of Rigid Modular Sections

4.3

Assembly of End Stirrups and Hoists

4.4

Assembly of Intermediate Stirrups and Hoists

4.5

Assembly of Workcage Stirrups and Hoists

4.6

Assembly of End Frames

4.7

Assembly of Bumper Rollers

4.8

Installation of Swivel Casters for End Stirrups

4.9

Installation of Swivel Casters for Intermediate Stirrups

4.10

Set Up of Primary and Secondary Wire Ropes

4.11

Set-up of Outriggers and Counterweight Systems

CHECKS BEFORE USING THE PLATFORM

5.1

Suspension Points and Support Equipment

5.2

Platform

5.3

Wire Ropes

5.4

Hoists

USE AND OPERATION OF THE PLATFORM

INFORMATION FOR MAINTENANCE

MODULAR SUSPENDED PLATFORM COMPONENTS

8.1

Exploded View – Primary Components

8.2

Component and Spare Part Product Codes

8.3

Labels and Markings

skysafe

Modular Suspended Platforms

& Knockdown Suspended Platforms

model MP 03 and KD 01

FOR ONTARIO, CANADA ONLY

assembly

and

operating

instructions

Summary of Contents for PKR1600D

Page 1: ... Suspended Platforms Knockdown Suspended Platforms assembly and operating manual for ONTARIO CANADA ONLY Classified by Underwriters Laboratories Inc As to Load Capacity Only 400S ISO Certified Company ISO 9001 ISO 14001 and OHSAS 18001 model MP03 and KD01 ...

Page 2: ...e Stirrups and Hoists 4 6 Assembly of End Frames 4 7 Assembly of Bumper Rollers 4 8 Installation of Swivel Casters for End Stirrups 4 9 Installation of Swivel Casters for Intermediate Stirrups 4 10 Set Up of Primary and Secondary Wire Ropes 4 11 Set up of Outriggers and Counterweight Systems 5 CHECKS BEFORE USING THE PLATFORM 5 1 Suspension Points and Support Equipment 5 2 Platform 5 3 Wire Ropes ...

Page 3: ...uation Other Advice NOTE possibly dangerous Damage to equipment situation or its surroundings Instruction for none documentation in writing none i e record keeping Date of issue 1st edition Ontario only Dec 2016 Copyright The manufacturer holds the copyright of this installation and maintenance manual Address of supplier Tractel Ltd Griphoist Division 11020 Mirabeau Anjou Quebec H1J 2S3 Toll Free ...

Page 4: ...rations and rated loads are provided in this manual Please keep a copy at the project site as the inspectors may request for them 7 Ontario Regulation listed many circumstances that a site specific drawing provided by the employer is required when generic information cannot satisfy the installation Before a suspended work platform is put into service for the first time on a project the employer an...

Page 5: ...rt of the safety requirements If you have a question call Tractel and or your equipment supplier 11 Maintenance may only be carried out by personnel authorized by Tractel A signed a dated inspection record should be maintained 12 After each de rigging and before re rigging the platform must be inspected by a competent person familiar with the platform and professionally trained for the purpose 13 ...

Page 6: ...VER allow any condition which would result in a suspension wire rope becoming SLACK during the operation unless a the suspended platform is safely supported on a safe surface giving a safe access to the operator in compliance with safety regulations b or unless another suspension wire rope has been safely rigged to the suspension platform 28 Never operate a platform and its accessories especially ...

Page 7: ...1D ES02 46 21 Half C Stirrup PMR0400D ISS01 86 39 Full C Stirrup PMR0260D IS02 111 51 Workcage Stirrup PMR0720D WCS02 188 85 End Stirrup Universal Saturn PMR0332D MODSEU 46 21 Half C Stirrup Saturn PMR0500D MODSHC 86 39 Full C Stirrup Saturn PMR660D MODSFC 111 51 Workcage 2 Piece C Stirrup for Saturn PMR0850 MODSWC 188 85 End Frame PMR0030B EF02 9 4 Bumper Roller C25302 5 2 U Frame Connector PMR00...

Page 8: ...l Length Knockdown Modular Sections Configuration Length Stagemod End Stirrup Universal End Stirrup Weight Rated Load Weight Rated Load lb kg lb kg lb kg lb kg 6 6 2M 2 1 1 6 4 495 225 750 340 437 199 750 340 9 9 3M 3 2 1 9 8 536 244 750 340 482 219 750 340 13 0 4M 2 2 3 1 12 10 577 262 1000 450 559 254 1000 450 16 6 5M 2 3 1 3 1 16 2 622 283 1000 450 604 275 1000 450 20 0 6M 3 3 19 6 667 303 1000...

Page 9: ...0 450 23 0 7M E 3 1 3 E 22 8 824 375 1000 450 874 397 1000 450 26 0 8M E 3 2 3 E 26 0 869 395 1000 450 919 418 1000 450 29 6 9M E 3 3 3 E 29 4 914 415 1000 450 964 438 1000 450 33 0 10M E 3 2 2 3E 32 6 991 450 1000 450 1041 471 750 340 36 0 11M E 3 3 2 3 E 35 10 1036 471 750 340 1086 494 750 340 39 6 12M E 3 3 3 3 E 39 2 1081 491 750 340 1131 514 750 340 LEGENDS 3 3M Modular Section 2 2M Modular S...

Page 10: ... 1000 698 1000 3 2 3 26 0 789 1000 771 1000 8M 325 450 317 450 359 450 350 450 29 6 3 3 3 29 0 756 1000 738 1000 3 3 3 29 4 834 1000 816 1000 9M 344 450 335 450 379 450 371 450 33 0 3 2 2 3 32 0 808 1000 790 1000 3 2 2 3 32 6 911 1000 893 1000 10M 367 450 359 450 414 450 406 450 36 0 3 3 2 3 35 4 848 1000 830 1000 3 3 2 3 35 10 956 1000 938 1000 11M 385 450 377 450 435 450 426 450 39 6 3 3 3 3 38 ...

Page 11: ... E 39 2 1081 491 750 340 1131 514 750 340 NOTE 1 Rated loads are to be equally distributed across the center of the platform at least 6 6 2 meter Rated loads in the above table are determined with hoist capacity at 1000 lbs 450 kg each All platform configurations must use two hoists as primary suspension system Combined weights of occupants debris blasting grit tools equipment and any other materi...

Page 12: ... lbs kg Rated Load lbs kg 3 0 1M E1E 3 0 384 175 500 227 E1E 3 0 385 175 500 227 6 6 2M E2E 6 6 423 192 500 227 E2E 6 6 426 194 500 227 NOTE 1 Rated loads are to be equally distributed across the center of the platform Rated loads in the above table are determined with hoist capacity at 1000 lbs 450 kg All platform configurations must use one hoist as primary suspension system Combined weights of ...

Page 13: ...should be disconnected from the Stirrup for storage and transportation In case of obstruction during the use of the platform the hoist installation must be checked before reusing No modification of any components of the platform equipment must be done End Stirruips WARNING ...

Page 15: ... with more than one Knockdown Platform Section it is necessary to assemble the modules together a Bring the required modules for the specific platform length b Align the modules on a level surface c Adjacent modules are only connected with U Frame connector PMR0041C d Use 4 four gravity lock pins provided with the Knockdown Platform side panels to attach the U frame to the end of a Knockdown Platf...

Page 16: ...pins are not worn bent or otherwise damaged Never substitute alternative pins bolts or connectors f Bring the next platform section into place align it to the H brackets PMR0025B and connect using the gravity lock pins g After each pin is installed ensure that the gravity lock is rotated facing down vertically to prevent the pin from dislodging see fig 12 h Raise the top rail to regulation height ...

Page 17: ...fig 9 to fig 12 page 16 d Bring a hoist to the top of the end stirrup e Attach the hoist to the stirrup using mounting hardware provided by your supplier f The saddle mounts the hoist controls inbound to the stage See fig 13 to 16a Fig 14 Universal End Stirrup Inside and Right View Fig 13 Universal End Stirrup Outside and Left View PMR0331D ES02 Fig 15 End Stirrup Outside and Left View STMSTE01 ES...

Page 18: ...ig 12 page 16 d Bring a hoist to the top of the end stirrup e Attach the hoist to the stirrup using mounting hardware provided by your supplier f The saddle mounts the hoist controls inbound to the stage See fig 17 20 Fig 17 Universal End Stirrup Outside and Left View Fig 18 Universal End Stirrup Inside and Right View PMR0331D ES02 Fig 19a End Stirrup Inside and Right View Fig 19 End Stirrup Outsi...

Page 19: ... inch long SAE grade 5 or better bolts with lock washers and a clamp plates 2 each of which has a threaded hole e Clamp the upright 3 of the intermediate stirrup to the vertical of the modular section with two 1 2 inch 13UNC x 3 inch long SAE grade 5 or better bolts and nuts with lock and flat washers and a clamp plate 4 f Mount the hoists to the stirrups with hardware of the size and grade specif...

Page 20: ...de 5 or better bolts with lock washers and a clamp plates 2 each of which has a threaded hole e Clamp the upright 3 of the intermediate stirrup to the vertical of the modular section with two 1 2 inch 13UNC x 3 inch long SAE grade 5 or better bolts and nuts with lock and flat washers and a clamp plate 4 f Mount the hoists to the stirrups with hardware of the size and grade specified in the hoist i...

Page 21: ...th hardware of the size and grade specified in the hoist instruction manual f Raise the top rail and pin it in place to regulation height either 36 inches 910mm or 42 inches 1100mm high g Do not cross wire ropes h Reeving the Workcage Stirrup Fig 26 and 26a For the primary line start at the top right guide of the Stirrup and guide under the right wheel assembly 5 The wire then runs up and over the...

Page 22: ...or 42 inches 1100mm high g Do not cross wire ropes h Reeving the Workcage Stirrup Fig 27 and 27a For the primary line start at the top right guide of the Stirrup and guide under the right wheel assembly 5 The wire then runs up and over the second right wheel 6 and travels down into the Blocstop 7 From the Blocstop it runs through the top of the hoisting mechanism and out through the bottom Repeat ...

Page 23: ...e ropes of the hoist is the same at both the top and bottom ends g Operator must be independently tied off to a separate vertical lifeline when using a 1 rope system WARNING On counterweight suspension systems it is essential for safety that all the counterweights be marked with their weight solid in weight and secured on the suspension structure Total amount and location of counterweight must be ...

Page 24: ...ins nuts and bolts are securely installed and fastened b Check the mounting connections of the hoists c Ensure that the platform is structurally intact d Ensure that the load does not exceed the rated load of the platform hoist or rigging e Ensure that the platform is clear of any snow ice debris or other material f Ensure that the labels see pages 30 to 37 on each section and stirrup are in place...

Page 25: ... To level the platform back in its horizontal position only operate one of the two hoists Take a first aid kit radio and fire extinguisher for emergency Never stand on the railing Set the platform down on a safe support and remove tension from wire rope before moving the support equipment or platform Have a rescue plan ready in case of emergency Operating people should have been trained on rescue ...

Page 26: ...atform Ass y PMR1800D MP03 comprised of 1 6 4 2 m Deck Section PMR1710D 2 6 4 2 m Side Sections PMR1750D 6 4 2 m Modular Platform Section PMR1700D MP03 30 Corner Section PMR0005D AS30 90 Corner Section PMR0008D AS90 60 Corner Section PMR0007D AS60 45 Corner Section PMR0006D AS45 3 0 1 m Modular Platform Section PMR1600D MP03 3 0 1 m Modular Platform Section PMR1600D MP03 Bumper Roller Assembly C25...

Page 27: ...s y MODKD2A comprised of 9 8 3 m Knockdown Platform Ass y MODKD3A comprised of 1 6 4 2 m Deck Section MODKD2D 2 6 4 2 m Side Sections MODKD2SP 6 4 2 m Modular Platform Section MOD2 30 Corner Section MODC30 90 Corner Section MODC90 60 Corner Section MODC60 45 Corner Section MODC45 21 1 2 m Modular Platform Section MOD05 3 0 1 m Modular Platform Section MOD1 Bumper Roller Assembly MODBRA U frame Con...

Page 28: ...S02 SKYSAFE End Stirrup Universal Tirak 46 21 STMSTE01 ES01 SKYSAFE Stage Mod End Stirrup 55 25 PMR0400D ISS01 SKYSAFE Half C Stirrup Tirak 86 39 PMR0260D IS02 SKYSAFE Full C Stirrup Tirak 111 51 PMR0720D WCS02 SKYSAFE Workcage 2 Piece C Stirrup for Tirak 188 85 PMR0332D MODSEU End Stirrup Universal Saturn 46 21 PMR0500D MODSHC Half C Stirrup Saturn 86 39 PMR660D MODSFC Full C Stirrup Saturn 111 5...

Page 29: ...KDDECK2 SKYSAFE Floor deck 2m per 115mm wide strip starting strip KDP 4 1 8 SKDDECK1 SKYSAFE Floor deck 1m per 115mm wide strip starting strip KDP 2 0 9 FKDDECK3 SKYSAFE Floor deck 3m per 115mm wide strip finishing strip KDP 6 2 7 FKDDECK2 SKYSAFE Floor deck 2m per 115mm wide strip finishing strip KDP 4 1 8 FKDDECK1 SKYSAFE Floor deck 1m per 115mm wide strip finishing strip KDP 2 0 9 DECK3 SKYSAFE...

Page 32: ...IS 02 END FRAME EF 01 UNIVERSAL END STIRRUP ES 02 INTERMEDIATE SHORT STIRRUP ISS 01 WORK CAGE C STIRRUP WCS 02 STAGEMOD END STIRRUP ES 01 FIG 36 PART SPLB055A FIG 38 PART SPLB018A FIG 40 PART SPLB057A FIG 37 PART SPLB056A FIG 39 PART SPLB021A FIG 41 PART SPLB016A ...

Page 33: ...ART SPLB030A FIG 45 PART SPLB023A ANGLE SECTION 15 AS 15 ANGLE SECTION 30 AS 30 ANGLE SECTION 60 AS 60 ANGLE SECTION 45 AS 45 ANGLE SECTION 90 AS 90 Note All the corner sections and the 1 2m platform are available for project use These items require consultation with your equipment provider for your specific use ...

Page 34: ...eserved 34 CLASSIFIED BY UNDERWRITERS LABORATORIES INC AS TO LOAD CAPACITY 400S FIG 47 PART SPLB015A FIG 49 PART SPLB027B FIG 50 PART SPLB130A MODULAR PLATFORM MP 03 KNOCKDOWN PLATFORM KD 01 FIG 48 PART SPLB048A FIG 51 Part SPLB111A ...

Page 35: ...TAL SCAFFOLDING MUST NOT BE USED WHERE IT MAY COME INTO CONTACT WITH ELECTRICAL CIRCUITS WARNING RISK OF INJURY ACIDS AND OTHER CORROSIVE SUBSTANCES MAY SEVERELY AFFECT THE STRENGTH OF METAL SCAFFOLDING DEVICES USE EXTREME CARE AROUND SUCH MATERIALS AND FOLLOW MANUFACTURER INSTRUCTIONS HANDRAIL MUST BE PINNED IN PROPER RAISED POSITION DURING USE ...

Page 36: ...ions Thier use recommended in all cases I Do not allow unrestrained objects such as barrels boxes loose brick tools and debris to accumulate on decking J Do not use a ladder or other items to step on to gain higher access K Never step from a suspended platform to a building access or vice versa unless the platform is firmly secured up along the building access and is secured from movement in all d...

Page 37: ...the stirrup according to the hoist manufacturer s instructions FIG 57 PART SPLB015B MODULAR KNOCKDOWN PLATFORM Assembly Instructions 1 When assembling Knockdown Platforms align the platform sections on a level surface and attach each side panel to the floor deck using the ball lock quick release pin 2 Connect the platform sections and end stirrup using 4 gravity lock pins Connect adjacent platform...

Page 38: ...8 modular suspended platform 8 3 Label Placement Chart General Instructions Assembly Instructions Load Label Product Identification Tag Configuration Intermediate Stirrup and Configuration End Stirrup Labels FIG 33 35 47 or 48 49 52 to 58 OR ...

Page 39: ..._____________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ________________...

Page 40: ...is manual As a result illustrations may not represent exactly the product you receive components and or design may differ The companies of the TRACTEL and their agents or distributors will supply on request descriptive documentation on the full range of TRACTEL products lifting and pulling machines permanent and temporary access equipment safety devices electronic load indicators accessories such ...

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