Trackmaster TMX58 Owner'S Manual Download Page 52

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Parts List with Part Numbers

TRACKMASTER

9-6

TMX58 Owner’s Manual

July 2014

Motor Pan Assembly Wiring

DC MOTOR ASSEMBLY

DC DRIVE MOTOR
CONNECTOR PE,W,V,U

DC DRIVE MOTOR
FEEDBACK CONNECTOR

115V CONFIGURATION 220V CONFIGURATION

RESITOR OMITE

DRIVE DC SERVO PC2303-012-N

BLACK (110-120)

BLANK

BROWN (HOT)

BLANK

BLACK (208-240)

BROWN (HOT)

BLANK

WHITE (COMMON)

RED (INCLINE UP)

BLACK (INCLINE DOWN)

CONNET COLOR CONFIGURATION

.060 GAP

CONNECT 2 PIN CONECTOR
BROWN WIRE ON TOP
ORANGE WIRE ON TOP

ITEM 12 SHEET 1 OF 2

CIRCUIT BOARD ASSEMBLY

MULTIPLE GROUND
CONNECTION

DC FAN WIRE RED

DC FAN WIRE BLACK

Summary of Contents for TMX58

Page 1: ...First Edition August 2013 PROGRAMMABLE TREADMILL OWNER S MANUAL TMX58...

Page 2: ......

Page 3: ...n Stress the need for caution Demonstrate the proper mounting and dismounting methods Show each user how to use the TRACKMASTER as described in this manual Ask each user to perform a supervised test u...

Page 4: ...cal Appliances Safety Part 1 General Requirements Corrigendum 1 12 2005 Amendment 2 05 2006 Corrigendum 08 2006 IEC CISPR 14 1 EMC Directive for the European Union EU Issued 2002 10 01 Electromagnetic...

Page 5: ...been given supervision or instruction concerning use of the appliance by a person responsible for their safety Verify the User knows how to stop the machine in the event of malfunction or emergency T...

Page 6: ...rd or plug Power cord should be routed through frame mounted clamp and kept clear of elevation mechanism Keep the power cord out of traffic areas and away from heated surfaces Never use extension cord...

Page 7: ...xp rience et de connaissances moins qu elles n aient t form es et encadr es pour l utilisation de cet appareil par une personne responsable de leur s curit V rifiez l Utilisateur sait comment arr ter...

Page 8: ...r parations lectriques vous m me Les r parations doivent seulement tre faites par un fournisseur habilit par l usine de fabrication D branchez toujours le TRACKMASTER pendant l entretien le contr le o...

Page 9: ...e ou une prise de courant endommag Le fils lectrique doit tre achemin par serrage mont sur un cadre et d gag du m canisme d l vation Maintenez le fils lectrique loin des zones de passages et des surfa...

Page 10: ......

Page 11: ...Drive System 2 2 Speed Range 2 2 Incline Range 2 2 Running Surface 2 2 Floor Surface Footprint 2 2 Operating and Storage Condition Recommendations 2 2 Chapter 3 Power Requirements Operating Voltage 3...

Page 12: ...g Adjustment 7 3 Running Belt Tension Adjustment 7 4 Drive Belt Tension Adjustment 7 4 Exterior Care 7 5 Elevation Screw Lubrication 7 6 Running Deck Maintenance 7 6 Chapter 8 Component Replacement Ru...

Page 13: ...tion of your new TRACKMASTER If you have questions contact your TRACKMASTER dealer or reseller If you need further assistance please call the TRACKMASTER Service Support team at 316 283 3344 Notices T...

Page 14: ...utilisation du spray la silicone peut annuler la garantie Cette pulv risation peut apporter des modifications la surface qui peuvent vous faire glisser Warning Warning notices alert readers to hazards...

Page 15: ...sal must not be disposed of as unsorted municipal waste Electrical or electronic components must be collected separately and disposed of in accordance with your local requirements and sources The EEE...

Page 16: ...of potential high electric voltage shock or injury potential Areas of the TRACKMASTER where this symbol appears are to be accessed only by trained service personnel Ce symbole pr vient de choc de tens...

Page 17: ...e standing on the treadmill facing the control console Safety Systems Dual comparative speed sensors Auto runaway shutdown Auto communication loss shutdown Manual Stop Tether Braking system for safe p...

Page 18: ...H 1 K P H increments standard Incline Range 0 to 25 5 incremental movements self calibrating Running Surface 22in x 63in 56cm x 160cm MasterTrack running belt tracking system Cushioned running deck a...

Page 19: ...cause failure of onboard electrical components or cause electrical shock Proper grounding is necessary for the equipment to meet acceptable current leakage standards consistent with the standards to...

Page 20: ...s embarqu s ou provoquer un choc lectrique Mise la terre est n cessaire pour l quipement pour r pondre aux normes de fuite de courant acceptable qui soit compatible avec les normes auxquelles elle a t...

Page 21: ...e TRACKMASTER electronic control system Failure to follow these instructions will void your warranty NEVER USE AN AC HI POT TESTER ON THIS TREADMILL Using an AC HI Pot tester will permanently damage t...

Page 22: ......

Page 23: ...position due to the possibility of cutting the internal wiring You must either fully secure the handrails in their proper position or secure handrails with 3 8 16 bolt in the folded position Lift the...

Page 24: ...ith the help of a 2nd person swing the handrail assembly into the operating position and insert 2 3 8 16 bolts and 3 8 lock washer each side and tighten securely 3 Install 2 plastic caps each side for...

Page 25: ...on for dismount and safety purposes The TRACKMASTER conforms to FCC class A rating for electromagnetic emissions It is recommended not to place the treadmill closer than 5ft 1 5m from sensitive electr...

Page 26: ...ent belt damage The patented MasterTrack Belt Tracking System significantly reduces the need to adjust the belt on your TRACKMASTER However when you operate your treadmill for the first time you may n...

Page 27: ...rent heart rate calories burned and METS The performance and feedback information provided on the blue display screen are defined as follows Time The elapsed time of your workout session beginning wit...

Page 28: ...ion the running belt will gently come to a stop and be locked into place for 2 minutes or until a new workout session is started Upon pressing the stop button the incline of the running deck will decr...

Page 29: ...n motion will increase the rate of the command However it may take a few seconds to reach the desired incline that is displayed on the information screen after the button is released Quick Incline The...

Page 30: ...n follow the next 12 steps 4 Press the or button until the desired age appears on the screen 5 Press the ENTER button to continue 6 Press the or button until the desired weight appears on the screen 7...

Page 31: ...esired program is highlighted press the Yellow Enter button to select If the user selects Fitness Workouts go to Step 17 If the user selects the User Defined Program go to Step 19 16 Press the or butt...

Page 32: ...min 7 2 4 5 0 Stage 2 1 min 7 2 4 5 2 Stage 3 1 min 8 0 5 0 2 Stage 4 1 min 8 0 5 0 4 Stage 5 1 min 8 8 5 5 4 Stage 6 1 min 8 8 5 5 6 Stage 7 1 min 9 7 6 0 6 Stage 8 1 min 9 7 6 0 8 Stage 9 1 min 10 5...

Page 33: ...15 1 min 5 3 3 3 15 Stage 16 1 min 5 3 3 3 16 Stage 17 1 min 5 3 3 3 17 Stage 18 1 min 5 3 3 3 18 Stage 19 1 min 5 3 3 3 19 Stage 20 1 min 5 3 3 3 20 Stage 21 1 min 5 3 3 3 21 Stage 22 1 min 5 3 3 3 2...

Page 34: ...ransitions from one segment to the next INTERVAL WORKOUT Time Speed KPH MPH Incline Warm up 1 5 min 4 8 3 0 0 Stage 1 1 5 min 5 6 3 5 5 Stage 2 1 5 min 4 8 3 0 2 Stage 3 1 5 min 5 6 3 5 7 Stage 4 1 5...

Page 35: ...2 5 0 Stage 11 1 5 min 6 4 4 0 0 Stage 12 0 5 min 4 0 2 5 0 Stage 13 1 5 min 6 4 4 0 0 Stage 14 1 0 min 4 0 2 5 0 Cool Down 3 0 min 3 2 2 0 0 PEAK INTERVAL WORKOUT Time Speed KPH MPH Incline Warm up...

Page 36: ...Yellow enter button NOTE Any of the User Defined Programs can be altered in intensity merely by pressing for belt speed or incline The computer will remember that setting as it transitions from one se...

Page 37: ...e TRACKMASTER tourner l interrupteur principal et d branchez le tapis roulant de la prise de courant jamais de produits de nettoyage humide pr s d une d alimentation To preserve the condition of your...

Page 38: ...eck and belt Belt adjustment needs to be performed to assure proper belt alignment Check running belt adjustment Check drive belt tension adjustment Clean and lubricate the treadmill elevation screw B...

Page 39: ...allow the running belt to travel all the way to either side To adjust the belt tracking do the following 1 Turn the treadmill s power switch to ON 2 Increase the speed to 3 mph 3 Observe the left sid...

Page 40: ...l grab side handrail and apply pressure with your foot to create resistance on running belt 4 If running belt hesitates or slips on front drive roller tighten both tension bolts turn Clockwise 5 Repea...

Page 41: ...rench turn the TENSION BOLT clockwise to compress the spring To decrease compression turn the wrench counter clockwise 5 When the spring is compressed to 1 3 16 or 30mm tighten the TENSION ADJUSTMENT...

Page 42: ...move the old lubricant and accumulated dust from the elevation screw 4 Use a small brush to reapply a thin coat of grease to the threads of the elevation screw Do not use too much grease the excess co...

Page 43: ...moval The running deck features 2 wear surfaces and may be flipped over doubling the life of This procedure requires the following tools in Allen wrench in Allen wrench Remove the two running belt ten...

Page 44: ...then out of the belt 7 Lift the outside edges of the running belt On each side of the running deck are three bolts that hold the running deck to the cushioned supports Remove all six Allen head bolts...

Page 45: ...o approximately 12 Turn the master power switch to the OFF position and unplug it from its power outlet Remove all fasteners securing the front and rear sections of the hood and set it aside 2 Turn bo...

Page 46: ...hem before reinstalling the motor 6 Remove the flywheel flywheel key drive sprocket drive key and then set them aside 7 With the 9 16 socket and wrench remove the pivot bolt nut from the motor mount b...

Page 47: ...60 201 1 4 Flywheel DC W Magnet 50 dia 317 160 200 1 5 HHCS 7 16 14 x 5 Lg 001 2332 1 6 NLN 7 16 14 001 2333 1 7 HHCS 13 4 Lg HHCS 13 5 Lg All Thread Alternative 001 1556 001 2331 1 8 Spring Motor Ten...

Page 48: ...317 160 040 4 5 HHWHTS 8 32 x 375 001 1744 4 6 RHMS 6 32 x 2 5 Lg 001 1890 1 7 Standoff Round 50 Lg 166 ID 001 1854 1 8 K Lock Nut 6 32 001 1858 1 9 Trim Black 3 Lg 001 102 044 1 Elevation Assembly I...

Page 49: ...K Modified 317 160 230 1 Emergency Stop Assemblies Item Description Part Number Qty 1 Emergency Stop IDEC 317 160 268 1 2 Cap 1 50 x 4 00 LPDE BLK Modified 317 160 226 1 3 Emergency Stop RAFI Alternat...

Page 50: ...RACKMASTER 9 4 TMX58 Owner s Manual July 2014 Motor Pan Assembly DC MOTOR MOUNT ASSEMBLY CIRCUIT BOARD MOUNT ASSEMBLY ALTERNATIVE RESITOR ALTERNATIVE SWITCH TAP 10 32 HOLE AND SAND POWDER COAT MATERIA...

Page 51: ...13 RHMS 6 32 x 50 Lg 001 1851 4 14 K Lock Nut 6 32 001 1858 4 15 Resistor Omite 85 150MJ40R0DE Alternative Resistor Omite 317 160 233 1 16 HNS 8 32 Flange 001 1636 7 17 HHWHTS 8 32 X 50 Lg 001 1764 7...

Page 52: ...CONFIGURATION 220V CONFIGURATION RESITOR OMITE DRIVE DC SERVO PC2303 012 N BLACK 110 120 BLANK BROWN HOT BLANK BLANK BLACK 208 240 BROWN HOT BLANK WHITE COMMON RED INCLINE UP BLACK INCLINE DOWN CONNET...

Page 53: ...OMMON WHITE AC COMMON BLUE INCLINE HOT BROWN AC HOT BLK WHT BLK RED BRN BRN BRN BLU HARNESS CONNECTOR BLACK HARNESS CONNECTOR BROWN CONNECTOR COLOR CONFIGURATION ALTERNATIVE POWER SWITCH POWER SWITCH...

Page 54: ...ed Sensor 317 160 034 1 6 Harness Elevation 317 160 231 1 7 HH Screw 10 32 x 375 Lg GRD 317 160 076 2 8 Harness Motor Controller 417 160 031 1 9 Harness Ground 317 160 070 2 10 Harness Main DC Treadmi...

Page 55: ...ith Part Numbers July 2014 TMX58 Owner s Manual 9 9 19 HNS 8 32 Flange Nut 001 1636 2 20 Decal Caution 317 160 274 2 21 Zip Tie 8 Lg 317 160 280 1 22 Zip Tie 4 Lg 317 160 075 1 23 RMHS 4 40 x 375 Lg 0...

Page 56: ...Parts List with Part Numbers 9 10 APPLY MOLY BASED GREASE TRACKMASTER TMX58 Owner s Manual Frame Assembly APPLY MOLY BASED GREASE 2X TRACKMASTER July 2014...

Page 57: ...Flat Washer Dia 001 Lock Washer Dia 001 20 Grade 5 001 Landing Gear Assembly 317 702 Bumper 1 8 Dia Black 317 160 Shoulder Bolt HSHSS 5 8 Dia x 1 Lg 001 Spacer 317 160 Flat Washer Dia 001 Nylon Lock N...

Page 58: ...OUT OF BELT DO NOT CAUSING THE BELT TO STRETCH 3 MOVE REAR PULLEY SIDE TO SIDE IN CHANNELS TO OBTAIN FRONT TO REAR BELT ALIGNMENT AND TRACKING TRACKMASTER July 2014 SEE NOTE 2 INSTALL CAMBER UP ADJUS...

Page 59: ...Dia with Stud 317 345 003 6 8 Flange Lock Nut HNS 5 16 18 001 1398 6 9 Deck Running Board 317 160 025 1 10 Screw HSFCHCS 5 16 18 x 1 5 Lg PLTD 001 1739 6 11 Roller Front 317 160 156 1 12 Set Screw 5...

Page 60: ...oard Connection DETAIL 1 SEE DETAIL 1 OUTSIDE CONTACT CONNECT CABLE TO PULL TETHER CONNECT CONTACT I I ROUTE THRU LEFT HANDRAIL CONNECT CABLE TO ESB ROUTE WIRES THRU CENTER LEFT HAND CONTROLLER OPTION...

Page 61: ...op Assembly RAFI Emergency Stop Assembly IDEC 317 721 001 317 722 001 1 13 Riv Nut 20 001 1686 1 14 Power Cord 110 120 VAC C 19 NEMA 5 15 Power Cord 220 240 VAC C 19 NEMA 6 15 Power Cord 200 240 VAC C...

Page 62: ...STER 9 16 TMX58 Owner s Manual July 2014 TMX58 Controller Assembly OUTSIDE CONTACT CONNECT TO J10 ON LCD SCREEN CONNECT CABLE TO PULL TETHER CONNECT CONTACT I I ROUTE THRU LEFT HANDRAIL CONNECT TO ESB...

Page 63: ...317 160 277 2 11 Handrail Controller TMX58 317 714 001 1 12 Flat Washer Dia 001 1439 4 13 Lock Washer Dia 001 1450 4 14 Screw BHSCS 20 x SS 001 1796 4 15 Polar Board Royal Medical 317 160 221 1 16 Ve...

Page 64: ......

Page 65: ...DATE HOURS SERVICE COMPLETED COST Maintenance Log Serial _______________________________Date Purchased_______________ Purchased From ________________________Phone_______________________ Appendix A...

Page 66: ...Full Vision Inc 2013 Full Vision Inc 3017 Full Vision Drive Newton KS 67114 www full vision com...

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