Toyota GUN120R-BTTLXT3 Body Section Manual Download | Manualshive

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-11. Spare tire carrier

- 60 -

*: Optional Tire

*: Optional Tire

Model

Size of Spare Tire

A

Model

Size of Spare Tire

A

2WD

TGN121R-BTMXKQ3

215/65R16C

686

4WD

GUN125R-CTTXHQ3

265/65R17

776

TGN121R-BTTXKQ3

GUN125R-CTFXHQ3

GUN122R-BTMXYQ3

GUN126R-CTFSHQ3

TGN121L-BTMLKV3

GUN126R-CTTSHQ3

TGN121R-BTMLKQ3

GUN126R-DTFSHQ3

TGN121R-BTTLKQ3

GUN126R-DTTSHQ3

GUN122L-BTMLXV3

GUN125R-DTTXHQ3

GUN122L-BTMSXV3

GUN125R-CNFSXW3

GUN122R-BNMLXN3

215/65R16C

205/70R15C*

686

669*

GUN125R-DNFSXW3

GUN125L-CNFSHW3

GUN123R-BTMSYQ3

215/65R16C

215/65R16C AL*

686

686*

GUN125L-CNFSXW3

GUN125L-DNFSHW3

KUN122R-BPMLYP3

205/70R15C

669

GUN125L-DNFSXW3

GUN122R-BPMLYP3

GUN125R-CTTLXQ3

GUN122R-BPMLXP3

GUN125R-DTTLXQ3

KUN122L-BTMSYV3

205/70R15C

215/65R16C*

669

686*

GUN126R-CTFSXQ3

KUN122L-BTMLYV3

GUN126R-CTTSXQ3

GUN120R-BTTXHT3

GUN126R-DTFSXQ3

GUN122R-BTMXYT3

GUN126R-DTTSXQ3

GUN122R-BTFXYT3

GUN126R-DTTHXQ3

265/65R17

265/60R18 AL*

776
775

GUN122L-BTMXYM3

TGN121L-BTMXK3

GUN125R-BTFXHQ3

225/70R17C

748

TGN120R-BNMXKN3

GUN125R-BTTXHQ3

GUN122R-BNMXYN3

GUN126R-BTFSHQ3

GUN122L-BTMLXM3

GUN126R-BTTSHQ3

GUN120R-BTTLXT3

GUN125L-BGFXHG3

GUN122R-BTFLXT3

GUN126L-BGFXJG3

TGN121L-BTMLK3

GUN125L-BNFSHW3

TGN120R-BNMLKN3

GUN125L-BNFSXW3

Pre-
Runner

GUN135R-BTFXHQ3

225/70R17C

748

TGN126L-BTMLKV3

GUN136R-BTFSHQ3

GUN125R-BTFLXQ3

GUN135L-BGFXHG3

GUN126R-BTFSXQ3

GUN135L-BNFXHW3

GUN126R-BTTSXQ3

GUN135L-BNFXXW3

GUN126L-BGFLXG3

GUN135R-BTFLXQ3

GUN125L-BGFLXG3

GUN136R-BTFSXQ3

GUN135L-BGFLXG3

GUN135L-BNFLXW3

GUN125R-BNFSXW3

225/70R17C

265/65R17*

748

776*

GUN135L-CNFXXW3

265/65R17

776

GUN135L-CNFXHW3

GUN125R-BNFSXN3

225/70R17C

265/65R17 AL*

748

776*

GUN135L-CNFLXW3

GUN125R-BNFLXN3

225/70R17C

205R16C*

748

669*

GUN125L-BNFLXN3

GUN125R-BNFXHN3

205R16C

669

LAN125L-BNMXEN3

LAN125L-BNMLEN3

GUN125L-BNFXHN3

205R16C

225/70R17C*

669

748*

GUN125R-BNFSHN3

225/70R17C

265/65R17 AL*

748

776*

The values are design values.

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Summary of Contents for GUN120R-BTTLXT3

Page 1: ......

Page 2: ...ed to have on the component parts and the system of the base vehicles The description in this guidebook is aimed at the vehicles manufactured from May 2015 Note that all the vehicles manufactured subsequently may be covered by different descriptions due to specification changes etc This guidebook does not contain any service data or any description on methods of repair CV Company TOYOTA MOTOR CORP...

Page 3: ...s used in this manual CAUTION Explains something that if not obeyed could cause death or serious injury to people NOTICE Explains something that if not obeyed could cause damage to or a malfunction in the vehicle or its equipment ...

Page 4: ...n 13 9 Lights sensors and radar adjustments 13 4 No alterations to important safety parts 14 5 Serviceability 14 6 After sales support 14 7 Rust prevention 15 3 DAMAGE WARNINGS ON MECHANISMS AND SYSTEMS IN BODY BUI LDING OR MAKING ALTERATIONS 17 1 Clearance between original vehicle parts and mounting equipment 17 2 Engine and engine compartment 19 3 Frames 19 1 Drilling hole in Frame 19 4 Suspensi...

Page 5: ... relocation of fuel tank 55 2 Mounting position of fuel tank 55 3 Serviceability 55 4 Mounting position of fuel inlet 55 11 Spare tire carrier 57 1 General preventive measures 57 2 Preventive measure for addition or alteration to spare tire carrier of wind up type 58 3 Mounting position 59 4 Spare tire carrier handle 61 12 Electrical wirings 62 1 Consideration of existing vehicle wirings 62 2 Wiri...

Page 6: ...Fuel tank installation related drawings 104 5 Alternator output characteristic 106 6 Rear combination lamp related chart 108 7 License lamp related chart 110 8 Rear fog lamp related chart 113 9 Towing hitch 114 10 Reference Deck space On the floor 115 5 MAJOR TECHNICAL SPECIFICATIONS 116 ...

Page 7: ...uble Cab Made in G Argentina N South Africa P Pakistan T Thailand Transmission M 5 Speed Manual Floor F 6 Speed Manual Floor A 5 Speed Automatic Floor T 6 Speed Automatic Floor Grade H High M Middle S Standard L Low X Lowest Engine System K Multi Valve Petrol 1TR 2TR 1GR G Multi Valve Petrol FFV 1 2TR FFV 1 Y Turbo Common Rail Diesel 1KD 2KD Lo Hi 1 2GD Lo H High Power Diesel 2KD VNT 1 2GD Hi J i ...

Page 8: ... Zealand 1GD Hi Pre Runner 2WD GUN136R BTFSHQ3 Narrow 1GD Hi Pre Runner 2WD GUN136R BTFSXQ3 Narrow Central South America 2TR 2WD TGN121L BTMXK3 Narrow 2GD Hi Pre Runner 2WD GUN135L BGFXHG3 Narrow GUN135L BGFLXG3 Narrow 2GD Hi 4WD GUN125L BGFXHG3 Narrow GUN125L BGFLXG3 Narrow 1GD Hi 4WD GUN126L BGFLXG3 Narrow 1GD i ART 4WD GUN126L BGFXJG3 Narrow Europe 2GD Hi 4WD GUN125R BNFSXW3 Narrow Wide GUN125R...

Page 9: ...Kenya 2GD 4WD GUN125R BNFSHN3 Narrow Wide 2GD 4WD GUN125R BNFXHN3 Narrow 2GD 4WD GUN125R BNFLXN3 Narrow S Africa 1TR 2WD TGN120R BNMXKN3 Narrow 1TR 2WD TGN120R BNMLKN3 Narrow 2GD Lo 2WD GUN122R BNMXYN3 Narrow 2GD Lo 2WD GUN122R BNMLXN3 Narrow 2GD 4WD GUN125R BNFSHN3 Narrow Wide 2GD 4WD GUN125R BNFSXN3 Narrow Wide W Africa 5L E 4WD LAN125L BNMXEN3 Narrow 5L E 4WD LAN125L BNMLEN3 Narrow Angola 2GD 4...

Page 10: ... 1 3 Engine number stamp location 4 3 Engine number stamp location The engine number is stamped on the engine block as shown 1TR and 2TR engines 1GD and 2GD engines 1KD and 2KD engines 5L E engine ...

Page 11: ... the vehicles built or altered by them conform to the laws and regulations including safety and exhaust gas standards applied to finished vehicles of their respective countries 2 1 Coverage of laws and regulations CAUTION On the Cab Chassis models all items except the following 3 items have received authorization for Europe For the following 3 items vehicle accessory manufacturers must apply for a...

Page 12: ...f the access panel edges 3 1 Door Edge Installation Instruction for Extra Cab For Europe only Install the side protector moulding set to the rear end of the access panel LH RH to meet protrusion requirements Components of side protector moulding set 75805 0K010 Part name Part No Q ty Note a Moulding door edge protector 75739 0K060 2 L720 b Tape moulding No 1 75895 0K060 2 t 0 4 w 7 L 720 1 Take th...

Page 13: ...ork are produced as designed and satisfy predetermined performance requirements and functions and also whether they contain no defects 3 Securing basic performance and safety requirements CAUTION All body builders are required to make sure that the inherent functions of the base vehicle are not lost by the particular body building or alterations Also make sufficient study to make sure that any cha...

Page 14: ...ss than 1855mm Compliance with laws and regulation is required i e outside mirror visibility requirement 2 Rear overhang The rear overhang should be as shown in the following depending on the body style and the length of the wheelbase of the base vehicle CAUTION Please see the limitation of its extension below Body style Rear overhang Vehicle with cargo not protruding from rear end Ex Van Vehicle ...

Page 15: ...Description Dimension mm 1 Minimum clearance between the back of the cab and the body 25 2 Minimum clearance between the top of the cab and the body 30 The dimensions are reference values Secure an appropriate gap as necessary depending on the strength and alignment of the alteration 1 2 ...

Page 16: ...tal vehicle weight 5 Maximum permissible slant angle This means the maximum slant angle at which the vehicle remains unoverturned when unloaded The longer the tread is or the lower the center of gravity is the larger this angle is CAUTION The maximum permissible slant of completed vehicle with special equipment should be more than 35 6 Height of gravity center Model Gravity center height of base v...

Page 17: ...and the rear axle weight separately Each value must not be more than their respective tolerances Curb weight Overall vehicle weight Overall front axle weight Overall rear axle weight With all optional parts equipment and the rear body with the fuel tank filled up With all optional parts equipment and the rear body with the fuel tank filled up All passengers and cargo to full capacity U 090 U 091 ...

Page 18: ...AL SPECIFICATIONS CAUTION In the case where the weight of the finished vehicle C W of base vehicle C C A increases the maximum allowable load is reduced as the G V W is fixed C W of base vehicle C C Weight of built or altered equipment Passengers and cargo G V W 1590 A B 2810 3 Relation between overall vehicle weight and maximum allowable axle weight CAUTION F Front axle weight after building or a...

Page 19: ... part Do not exceed 500 kg Refer to 2 3 7 Weight Model code The model code ends with a W like so GUN125 135 W GUN125L BNFSXW3 GUN125L CNFSXW3 GUN125L DNFSXW3 GUN125R BNFSXW3 GUN125R CNFSXW3 GUN125R DNFSXW3 GUN135L BNFXXW3 GUN135L CNFXXW3 GUN135L BNFLXW3 GUN135L CNFLXW3 Information as of June 2020 The applicable models are subject to change without prior notice When the vehicle is altered into a bo...

Page 20: ...iary parts on the chassis Example Engine oil inspection replenishing and discharge Coolant level inspection coolant replenishing and discharge Transmission oil inspection replenishing and discharge Differential oil inspection replenishing and discharge Battery fluid inspection and refilling battery removal installation Fuel replenishing Brake fluid inspection and refilling Spare tire removal insta...

Page 21: ...idation corrosion due to high temperatures progresses as temperatures rise and the oxide film thickens 3 Galvanic corrosion If different kinds of metals are in contact and exposed to a corrosive environment in which an electrolytic solution such as a saline solution is present corrosion progresses more quickly than locations where there is no contact Different metals have different ionization tend...

Page 22: ... Cu Copper Does not react Hg Mercury Does not oxidize easily Ag Silver Pt Platinum NOTICE Examples of galvanic corrosion and solutions Select materials to minimize ionization tendency differences between metals Parts Symptom Solution Aluminum panel and Dacrotized bolts Aluminum panel rusting Change Dacrotized bolts to zinc plated bolts Stainless steel panel and Dacrotized bolts Dacrotized bolt rus...

Page 23: ...t Chassis Clutch Transmission Since it is necessary to move the transmission assembly backward for the purpose of pulling out the clutch spline shaft when removing and installing clutch and transmission assembly do not arrange mounting equipment in this area Rear Area of Transmission 120 mm or more Propeller Shaft 25 mm or more all around Brake Since all brake related parts are very important from...

Page 24: ...pment and confirm that there is no trouble relating to safety factors by measuring temperature if necessary See the estimated clearance below Required Clearance mm Parts Application EX Pipe Muffler 50 Rear Bumper Cover 150 200 Mud Guard rear Leaf Spring Heater Hose 200 250 Mud Guard front Vacuum Pump Oil Hose Parking Brake Outer Cable Brake Pipe Fuel Tank Tire 250 300 Brake Vacuum Hose Wire Harnes...

Page 25: ...ng safety such as the drive line and fuel tank Do not add any additional holes here 2 When opening a hole in area B due to the addition of the rear body do not open the hole in weight bearing sections such as springs dampers or bound stoppers 3 Refer to the following precautions when adding holes to other areas Refer to the following diagram for hole positions Do not enlarge existing holes E in di...

Page 26: ...d Welding Item Description a Inside b Top A 21 mm B 14 mm C 14 mm D 14 mm E 25 mm F Do Not enlarge chassis rail holes or drill within the surrounding area G Do not drill any more than 2 vertical holes in the chassis rail Not allow to add hole to side rail Allow to add hole a b A C B F G D E ...

Page 27: ...unction In building or making alterations to the vehicle take adequate care not to damage the leaf spring Should the leaf spring be damaged change the whole assembly Don t change individual spring plate units and don t reuse spring plates The rear upper shock absorber bracket has a shape that protrudes above the top of the frame Leave a clearance between the rear upper shock absorber bracket and t...

Page 28: ... ST GEN BLACK G C C KUN122L BTMSYV3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK 125 5 KUN122L BTMLYV3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK TGN121L BTMLKV3 215 65R16C ST GEN BLACK GUN122L BTMLXV3 215 65R16C ST GEN BLACK GUN122L BTMSXV3 215 65R16C ST GEN BLACK Pakistan KUN122R BPMLYP3 205 70R15C ST GEN SILVER 125 5 GUN122R BPMLYP3 205 70R15C ST GEN SILVER GUN122R BPMLXP3 205 70R15C ...

Page 29: ...LVER 215 65R16C ST GEN BLACK General Mexico TGN121L BTMXK3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK 125 5 TGN121L BTMLK3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK S Africa TGN120R BNMXKN3 205 70R15C ST GEN SILVER 125 5 GUN122R BNMXYN3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK TGN120R BNMLKN3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK GUN122R BNMLXN3 215 65R16C ST GEN BL...

Page 30: ...5 65R17 AT ST GEN BLACK 265 65R17 AT AL P GUN126R DTFSHQ3 265 65R17 AT ST GEN BLACK 265 65R17 AT AL P GUN126R BTTSHQ3 225 70R17C AT ST GEN SLVR GUN126R DTTSHQ3 265 65R17 AT ST GEN BLACK 265 65R17 AT AL P GUN125R DTTXHQ3 265 65R17 AT AL P 265 65R17 AT ST GEN BLACK GUN125R BTFLXQ3 225 70R17C AT ST GEN SLVR GUN125R CTTLXQ3 265 65R17 AT ST GEN BLACK 265 65R17 AT AL P GUN125R DTTLXQ3 265 65R17 AT AL P ...

Page 31: ...7 AT ST GEN BLACK GUN135L CNFLXW3 265 65R17 AT ST GEN BLACK GUN125R BNFSXW3 225 70R17C AT ST GEN SLVR 265 65R17 AT ST GEN BLACK 125 GUN125R CNFSXW3 265 65R17 AT ST GEN BLACK GUN125R DNFSXW3 265 65R17 AT ST GEN BLACK GUN125L BNFSHW3 225 70R17C AT ST GEN SLVR GUN125L BNFSXW3 225 70R17C AT ST GEN SLVR GUN125L CNFSHW3 265 65R17 AT ST GEN BLACK GUN125L CNFSXW3 265 65R17 AT ST GEN BLACK GUN125L DNFSHW3 ...

Page 32: ...MLYP3 205 70R15C ST GEN SILVER GUN122R BPMLXP3 205 70R15C ST GEN SILVER Thailand GUN120R BTTXHT3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK 260 240 260 240 330 290 450 370 GUN122R BTMXYT3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK GUN122R BTFXYT3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK GUN122R BTFLXT3 205 70R15C ST GEN SILVER 215 65R16C ST GEN BLACK GUN120R BTTLXT3 205 70R15C ...

Page 33: ...AL P GUN125R BTFLXQ3 225 70R17C AT ST GEN SLVR 240 240 240 300 GUN126R BTFSXQ3 225 70R17C AT ST GEN SLVR GUN126R BTTSXQ3 225 70R17C AT ST GEN SLVR GUN135R BTFLXQ3 225 70R17C AT ST GEN SLVR GUN125R CTTLXQ3 265 65R17 AT ST GEN BLACK 265 65R17 AT AL P 200 230 200 250 GUN126R CTFSXQ3 265 65R17 AT ST GEN BLACK 265 65R17 AT AL P GUN126R CTTSXQ3 265 65R17 AT ST GEN BLACK 265 65R17 AT AL P GUN125R DTTLXQ3...

Page 34: ...ST GEN BLACK GUN135L BNFLXW3 225 70R17C AT ST GEN SLVR 240 240 240 300 GUN135L CNFLXW3 265 65R17 AT ST GEN BLACK 230 230 230 250 G C C TGN126L BTMLKV3 225 70R17C AT ST GEN SLVR 240 240 240 300 Kenya S Africa GUN125R BNFSHN3 225 70R17C AT ST GEN SLVR 265 65R17 AT AL P 240 200 240 230 240 200 300 250 Kenya GUN125R BNFXHN3 205R16C ST GEN SLVR 270 270 270 340 GUN125R BNFLXN3 225 70R17C AT ST GEN SLVR ...

Page 35: ...Rear 322 3 KUN122L BTMLYV3 TGN121R BTMXKQ3 TGN121L BTMXK3 TGN121R BTTXKQ3 GUN122L BTMXYM3 GUN122R BTMXYQ3 GUN122R BTMXYT3 GUN123R BTMSYQ3 GUN122R BTFXYT3 KUN122L BTMSYV3 GUN120R BTTXHT3 KUN122L BTMLYV3 KUN122R BPMLYP3 205 70R15C 106 104S ETRTO 305 6 GUN120R BTTXHT3 TGN120R BNMXKN3 GUN122R BTMXYT3 GUN122R BNMXYN3 GUN122R BTFXYT3 GUN122R BPMLXP3 GUN122L BTMXYM3 GUN122L BTMLXM3 TGN121L BTMXK3 GUN122R...

Page 36: ...5R DTTLXQ3 GUN126R BTFSXQ3 GUN126R CTFSXQ3 GUN126R BTTSXQ3 GUN126R CTTSXQ3 GUN135R BTFLXQ3 GUN126R DTFSXQ3 GUN136R BTFSXQ3 GUN126R DTTSXQ3 GUN126L BGFLXG3 GUN126R DTTHXQ3 GUN125L BGFLXG3 GUN125R CTTLXQ3 GUN135L BGFLXG3 GUN125R DTTLXQ3 GUN135L BNFLXW3 GUN126R CTFSXQ3 GUN125R BNFLXN3 GUN126R CTTSXQ3 GUN125L BNFLXN3 GUN126R DTFSXQ3 GUN125R DTTXHQ3 265 65R17 112S 358 5 360 9 for EUROPE GUN126R DTTSXQ3...

Page 37: ...code GUN123R BTMSYQ3 LOAD N HF mm FB LOAD 9109 1 27 5 STD LOAD 5659 5 70 5 FRB LOAD 3107 5 142 5 FB FULL BOUND FRB FULL REBOUND 4x2 B cab Front Suspension Model code TGN120R BNMLKN3 TGN120R BNMXKN3 LOAD N HF mm FB LOAD 7604 7 27 5 STD LOAD 4733 3 70 5 FRB LOAD 2623 7 142 5 SINGLE WHEEL LOAD N ...

Page 38: ...mm FB LOAD 8163 6 27 5 STD LOAD 4978 6 70 5 FRB LOAD 2638 6 142 5 4x2 B cab Front Suspension Model code TGN121R BTMLKQ3 TGN121R BTMXKQ3 TGN121R BTTLKQ3 TGN121R BTTXKQ3 GUN122L BTMXYM3 KUN122R BPMLYP3 LOAD N HF mm FB LOAD 8408 8 27 5 STD LOAD 5223 8 70 5 FRB LOAD 2883 8 142 5 SINGLE WHEEL LOAD N SINGLE WHEEL LOAD N ...

Page 39: ... GUN122R BTFLXT3 GUN122R BTFXYT3 GUN122R BTMXYQ3 GUN122R BTMXYT3 LOAD N HF mm FB LOAD 8918 7 27 5 STD LOAD 5469 1 70 5 FRB LOAD 2934 7 142 5 4x2 B cab Front Suspension Model code GUN122L BTMLXM3 GUN122L BTMLXV3 GUN122L BTMSXV3 KUN122L BTMLYV3 KUN122L BTMSYV3 LOAD N HF mm FB LOAD 9163 9 27 5 STD LOAD 5714 3 70 5 FRB LOAD 3179 9 142 5 SINGLE WHEEL LOAD N ...

Page 40: ...3 TGN121R BTTXKQ3 GUN120R BTTLXT3 GUN120R BTTXHT3 GUN122L BTMLXM3 GUN122L BTMLXV3 GUN122L BTMSXV3 GUN122L BTMXYM3 GUN122R BTMXYT3 GUN122R BNMLXN3 GUN122R BNMXYN3 GUN122R BPMLXP3 GUN122R BPMLYP3 GUN122R BTFLXT3 GUN122R BTFXYT3 GUN122R BTMXYQ3 GUN123R BTMSYQ3 KUN122L BTMLYV3 KUN122L BTMSYV3 KUN122R BPMLYP3 LOAD N CAMBER mm NO LOAD 0 154 3 CURB LOAD 2250 98 STD LOAD 7600 28 MAX LOAD 14610 33 ...

Page 41: ...GUN135L BGFLXG3 GUN135L BGFXHG3 LOAD N HF mm FB LOAD 8485 7 55 8 STD LOAD 5542 7 145 8 FRB LOAD 2338 1 243 8 4x4 B cab Front Suspension Model code TGN126L BTMLKV3 LOAD N HF mm FB LOAD 9023 0 55 8 STD LOAD 5837 0 145 8 FRB LOAD 2367 8 243 8 SINGLE WHEEL LOAD N ...

Page 42: ...5L CNFLXW3 GUN135L CNFXHW3 GUN135L CNFXXW3 GUN136R BTFSHQ3 GUN136R BTFSXQ3 LAN125L BNMLEN3 LAN125L BNMXEN3 LOAD N HF mm FB LOAD 9317 3 55 8 STD LOAD 6131 3 145 8 FRB LOAD 2662 1 243 8 4x4 B cab Front Suspension Model code GUN125R BNFLXN3 GUN125R BNFSXN3 GUN125R BNFSXW3 GUN125R BNFSHN3 GUN125R BNFXHN3 GUN135R BTFLXQ3 LOAD N HF mm FB LOAD 9854 6 55 8 STD LOAD 6425 6 145 8 FRB LOAD 2691 8 243 8 SINGL...

Page 43: ...TFXHQ3 GUN125R BTTXHQ3 GUN125R CTTLXQ3 GUN125R CTFXHQ3 GUN125R CTTXHQ3 GUN125R DTTLXQ3 GUN125R DTTXHQ3 GUN126R BTFSHQ3 GUN126R BTFSXQ3 GUN126R BTTSHQ3 GUN126R BTTSXQ3 GUN126R CTFSHQ3 GUN126R CTFSXQ3 GUN126R CTTSHQ3 GUN126R CTTSXQ3 GUN126R DTFSHQ3 GUN126R DTFSXQ3 GUN126R DTTSHQ3 GUN126R DTTSXQ3 GUN126R DTTHXQ3 LOAD N HF mm FB LOAD 10148 9 55 8 STD LOAD 6719 9 145 8 FRB LOAD 2986 1 243 8 SINGLE WHEE...

Page 44: ...125L BGFLXG3 GUN125L BGFXHG3 GUN125L BNFLXN3 GUN125L BNFSHW3 GUN125L BNFSXW3 GUN125L BNFXHN3 GUN125R BNFLXN3 GUN125R BNFSXN3 GUN125R BNFSHN3 GUN125R BNFSXW3 GUN125R BNFXHN3 GUN125R BTFLXQ3 GUN125R BTFXHQ3 GUN125R BTTXHQ3 GUN126L BGFLXG3 GUN126L BGFXJG3 GUN126R BTFSHQ3 GUN126R BTFSXQ3 GUN126R BTTSHQ3 GUN126R BTTSXQ3 LAN125L BNMLEN3 LAN125L BNMXEN3 LOAD N CAMBER mm NO LOAD 0 98 5 CURB LOAD 2700 25 5...

Page 45: ...spension Model code GUN135L BGFLXG3 GUN135L BGFXHG3 GUN135L BNFLXW3 GUN135L BNFXHW3 GUN135L BNFXXW3 GUN135R BTFLXQ3 GUN135R BTFXHQ3 GUN136R BTFSHQ3 GUN136R BTFSXQ3 LOAD N CAMBER mm NO LOAD 0 98 5 CURB LOAD 2700 25 5 STD LOAD 6870 35 5 MAX LOAD 13195 90 5 ...

Page 46: ...5R CNFSXW3 GUN125R CTFXHQ3 GUN125R CTTLXQ3 GUN125R CTTXHQ3 GUN125R DNFSXW3 GUN125R DTTLXQ3 GUN125R DTTXHQ3 GUN126R CTFSHQ3 GUN126R CTFSXQ3 GUN126R CTTSHQ3 GUN126R CTTSXQ3 GUN126R DTFSHQ3 GUN126R DTFSXQ3 GUN126R DTTSHQ3 GUN126R DTTSXQ3 GUN126R DTTHXQ3 LOAD N CAMBER mm NO LOAD 0 109 6 CURB LOAD 3280 25 5 STD LOAD 6590 35 5 MAX LOAD 11902 5 98 ...

Page 47: ...MBER mm NO LOAD 0 109 6 CURB LOAD 3280 25 5 STD LOAD 6590 35 5 MAX LOAD 11265 90 5 4x4 C cab D cab Heavy duty Rear Suspension Model code GUN125L CNFSHW3 GUN125L CNFSXW3 GUN125L DNFSHW3 GUN125L DNFSXW3 GUN125R CNFSXW3 GUN125R DNFSXW3 LOAD N CAMBER mm NO LOAD 0 103 6 CURB LOAD 3280 25 5 STD LOAD 7920 35 5 MAX LOAD 13232 5 98 Option ...

Page 48: ...ension 42 Pre Runner C cab Heavy duty Rear Suspension Model code GUN135L CNFLXW3 GUN135L CNFXHW3 GUN135L CNFXXW3 LOAD N CAMBER mm NO LOAD 0 103 6 CURB LOAD 3280 25 5 STD LOAD 7920 35 5 MAX LOAD 12595 90 5 Option ...

Page 49: ...a measure for cargo fall prevention most suitable for the normal cargo of the particular customer Since the cargo can be bound only laterally the front portion of the deck is effectively covered with a wire mesh or iron sheets In the case of vehicles for carrying long or heavy objects take adequate care in reinforcing the guard frame and the connection between the guard frame and the floor 2 Secur...

Page 50: ... 100mm 200mm Mud guard front etc In cases where the above clearance cannot be satisfied protection against the heat such as a heat insulating plate is required 4 Attachment of rear underrun protective device CAUTION Vehicle for the European market must install rear underrun protection for EEC type approval 70 221 EEC The lower edge of the device must be less than 550mm H above the ground The horiz...

Page 51: ...g conditions such as the load road surface and vehicle speed Refer to the instruction manual on handling roof racks for details Make sure that the maximum height of the center of gravity of the load is 250 mm or less and also check the impact on the maximum permissible slant angle Refer to 2 3 5 Maximum permissible slant angle 250mm or less Maximum 60 kg Load Roof Rack Center of gravity of the loa...

Page 52: ...f load Adjust LSPV after building or alteration on completion of the vehicle Readjustment of a LSPV demounted is always necessary 1 LSPV readjustment procedure SST tools and measuring instruments SST 09709 29018 Gage set LSPV Instrument Axle load gage Preparation for adjustment a Measure the rear axle load using the axle load gage Standard rear axle load for adjustment Chassis Body Models Rear axl...

Page 53: ...el cylinder exceeds 10 MPa release the pedal completely and then depress it again b After holding the oil pressure in the front wheel cylinder at 10 MPa for two seconds measure the oil pressure in the rear wheel cylinder Standard rear liquid pressure 2WD 5 26 0 49 MPa How to determine standard oil pressure in rear wheel cylinder Only in the case where the rear axle load cannot be adjusted to a val...

Page 54: ...case where the bend point of oil pressure stands at 3 68 MPa the standard value for rear wheel cylinder oil pressure becomes 5 26 MPa at the time when the front wheel cylinder pressure is at 10 MPa LSPV performance curve diagram LSPV Performance Curve When the break point x is known the oil pressure in the rear wheel cylinder against that in the front wheel oil cylinder is determined by the follow...

Page 55: ...ndard Dimension A 120 mm Adjustment range 103 mm 127 mm Lock nut fastening torque T 12 5 N m Oil pressure change adjusted per A Length Vehicle type Change of fluid Pressure per A Length 2WD 0 14 MPa mm b Adjustment with LSPV body When adjustment is impossible with the length of shackle No 2 move the LSPV body vertically to attain the standard oil pressure When oil pressure is low lower the LSPV bo...

Page 56: ... 3 6 Brake 50 2 LSPV performance curve diagram 2WD Single Cab KUN122R BPMLYP3 Static Oil Pressure Split Point Curve LSPV Performance Curve ...

Page 57: ...peration of the ABS or VSC systems Changing a steering angle sensor Changing an airbag ECU yawrate sensor and deceleration sensor Changing a wheel speed sensor Changing the steering system Changing the wheel base Loading the vehicle beyond G V W Changing the installation rigidity of the airbag ECU yawrate sensor and deceleration sensor with body modifications Changing the installation position of ...

Page 58: ...en propeller shaft and any altered parts taking account of the full bound movement of the propeller shaft 8 Exhaust pipe CAUTION The thermal effect and interference of the exhaust related parts including the exhaust pipe and the muffler poses a very serious safety problem Strictly comply with the following instructions Don t change the structure of exhaust system and the muffler capacity Secure a ...

Page 59: ...he battery cable to a radius smaller than ten times the cable diameter If the terminal is moved under the mounting tension of the battery cable the terminal would become loose or normal engine start would become impossible often leading to a battery failure Always securely fix the battery cable on the battery tray Set the route of the battery cable downward so that no leverage action is exerted to...

Page 60: ...e following specifications Thickness gage Length mm Material 4 1600 Copper 2 2600 Copper 0 4200 Copper When a minus cable is installed on the frame as a result of battery relocation connect a cable of substantially the same size as the plus cable between the frame and the engine to cope with a large electric load of the starting circuit 5 Serviceability CAUTION During the service or check work sec...

Page 61: ...te or the like Keep other parts with a sufficient clearance from the fuel tank fuel pipe and fuel hose Confirming the motion of the other part in question see to it that a sufficient clearance is secured even when the particular part is moved 3 Serviceability CAUTION Provide means for facilitating the supplying fuel to or draining water from the fuel tank 4 Mounting position of fuel inlet After mo...

Page 62: ...uel tank 56 CAUTION Don t add or relocate a fuel tank To satisfy filling performance position of filler pipe top is in shading area 50 A 69 231 240 216 229 216 229 52 View from A 166 148 208 274 62 213 Unit mm ...

Page 63: ...operating range of the spare tire carrier handle Construct the spare tire carrier in such a way that even a punctured tire can be fixed securely The construction should be such that the tire is stored within the outermost side of the vehicle Construct the spare tire carrier in such a manner that the tire is fixed at a position 100 mm minimum away from the exhaust pipe and 200 mm minimum away from ...

Page 64: ... such a manner that the tire rim can hold directly touch with the cross member flange 3 Height of guide To facilitate the raising of plate platform make the guide have a height exceeding 10 mm 4 Torque for tightening a tire Tighten the tire with a standard tightening torque of 29 0 43 5 N m 5 Tension load At the stage of building the body apply a tension load of 2940 N 2WD 4900 N Pre runner and 4W...

Page 65: ... 3 11 Spare tire carrier 59 3 Mounting position ...

Page 66: ...126R DTTSXQ3 GUN122R BTFXYT3 GUN126R DTTHXQ3 265 65R17 265 60R18 AL 776 775 GUN122L BTMXYM3 TGN121L BTMXK3 GUN125R BTFXHQ3 225 70R17C 748 TGN120R BNMXKN3 GUN125R BTTXHQ3 GUN122R BNMXYN3 GUN126R BTFSHQ3 GUN122L BTMLXM3 GUN126R BTTSHQ3 GUN120R BTTLXT3 GUN125L BGFXHG3 GUN122R BTFLXT3 GUN126L BGFXJG3 TGN121L BTMLK3 GUN125L BNFSHW3 TGN120R BNMLKN3 GUN125L BNFSXW3 Pre Runner GUN135R BTFXHQ3 225 70R17C 7...

Page 67: ... 3 11 Spare tire carrier 61 4 Spare tire carrier handle Jack handle Detail shape is a little bit different by each destination Rod Jack Handle Extension Jack Handle Wrench Hub Nut Box ...

Page 68: ...n When adding wirings for body building or alterations make sure that there is no safety problem 1 Consideration of existing vehicle wirings 1 Interference CAUTION Be sure that no wiring is caught between other parts Take care that the wiring is not flattened See to it that the wiring is not in contact with a sharp object 2 Wiring arrangement CAUTION Don t pull the wiring forcibly ...

Page 69: ...s Don t lay the wiring in the vicinity of the exhaust pipe or muffler or where the wiring is exposed directly to the exhaust gas 5 Serviceability NOTICE Make sure that the inspection and maintenance work on the wirings and electrical equipment can be conducted easily after the particular building or alterations 6 Mounting additional buzzer NOTICE When mounting a buzzer or the like on the alteratio...

Page 70: ...ing the wiring or additional wiring secure connection by means of a pressure fit terminal or by brazing with a sufficient insulating covering If extending or additional wiring secure with existing aluminum wire lavender color with stripe it must be applied electrotap for aluminum wire If is prohibited to apply aluminum wire crimping portion at water ingression area 3 Wiring arrangement CAUTION Sec...

Page 71: ...p object Always use a connector with lock Don t use a plug type connector as far as possible If the use of a plug type connector is unavoidable set the female side as the positive power supply in order for the connector not to come off and cause short circuit When mounting an additional electrical part always attach a fusible link and the ground wire ...

Page 72: ...r damage Mount a cover or a protector to prevent water entry along the wiring A water proof boot should be installed facing down A connector if used at a position exposed to water should always be of water proof type To prevent water from running along wires always make connections that the connector terminal of electrical equipment is higher than the wire After have modification on current vehicl...

Page 73: ... wiring of the parts mounted on the engine or transmission should be laid along the existing wire harness with a sufficient sag in a manner to absorb relative motions while taking care that it does not come in contact with other parts Not connect or joint additional circuits at vibration bending portion part 7 Ground wire CAUTION Install the ground wire for an additional power supply always on the...

Page 74: ...rated current A 10 15 20 30 A 5A fuse can be used for the load current of 3 5A maximum 4 Switch CAUTION Each switch has a tolerable current When a current of more than this value flows the switch generates heat shortening its life In extreme cases it may melt down In the worst case a vehicle fire may be caused Always comply with the specified tolerable current value of the switch When using the ex...

Page 75: ...e wire harness behind the combination meter to take out power 2 Connector style and wiring arrangement A side connector Part No 90980 11615 Vehicle harness side Connector arrangement 1 2 3 4 Power supply ST2 IG2 AM2 Wire class 0 5W 0 5G 1 25BE Connector arrangement 5 6 7 8 Power supply AM1 ACC IG1 Wire class 3 0R 3 0B 3 0Y Note B side connector Part No 99159 10821 Steering column side ...

Page 76: ...onal battery cable terminal If additional battery cable terminal thickness is not over than 1 mm it is not necessary to change battery terminal If additional battery cable terminal thickness is over than 1 mm the battery terminal need to be changed to be longer stud bolt battery terminal part no 90982 05061 and the additional battery cable terminal thickness must not be over than 2 3 mm Tightening...

Page 77: ...ard recognition camera disassembled Forward recognition camera power supply diverted or shared Heater of the forward recognition camera removed Cover of the forward recognition camera removed Roof or parts near the forward recognition camera such as the inner rear view mirror modified Headlights or other lights modified Stickers and transparent stickers applied to the windshield glass in front of ...

Page 78: ...nsor power supply diverted or shared Millimeter wave radar sensor radome damaged Strong impact inflicted on the millimeter wave radar sensor Radar sensor cover removed Radar sensor cover damaged Paint applied in the area around the radar sensor cover Cloth or similar covering the radar sensor cover while driving Radar sensor cover replaced with non Toyota genuine part Front grille or front bumper ...

Page 79: ...ctive performance When a front grill and cover are warped by a shock and an installation state of the millimeter wave radar changes When non exclusive cover is used The parts which interfere with an electric wave of the millimeter wave radars such as bulldog bars is equipped with When coating and seal pasting up or the painting are done by an exclusive cover d The millimeter wave radar may detect ...

Page 80: ...on Do not remodel the radar s joints in order to prevent from intentional activation Do not attach any sticker or accessory around the radar and the cover even if it is transparent Do not force the cover strongly The detection performance could be affected because the cover was damaged Please remove snow in front of the radar and its cover before driving The snow could affect the performance of ra...

Page 81: ... 3 12 Electrical wirings 75 Location Detection Range of Forward Recognition Camera Millimeter Wave Radar Sensor Radar Sensor Cover Forward Recognition Camera RHD LHD ...

Page 82: ... 3 12 Electrical wirings 76 Detection Range of Millimeter Wave Radar Sensor ...

Page 83: ...6R DTFSHQ3 4WD GUN125R DNFSXW3 4WD GUN126R DTTSHQ3 4WD GUN125L BNFSHW3 Pre Runner GUN135R BTFXHQ3 4WD GUN125L BNFSXW3 2WD TGN121R BTMLKQ3 4WD GUN125L CNFSHW3 2WD TGN121R BTTLKQ3 4WD GUN125L CNFSXW3 4WD GUN125R BTFLXQ3 4WD GUN125L DNFSHW3 4WD GUN126R BTFSXQ3 4WD GUN125L DNFSXW3 4WD GUN126R BTTSXQ3 Pre Runner GUN135L BNFXHW3 Pre Runner GUN135R BTFLXQ3 Pre Runner GUN135L BNFXXW3 4WD GUN125R CTTLXQ3 P...

Page 84: ...MXYN3 GUN126L BGFXJG3 VALEO 2 GUN122R BPMLYP3 TGN121R BTMLKQ3 TGN121R BTTLKQ3 GUN125R BTFLXQ3 GUN135R BTFLXQ3 GUN126R BTFSXQ3 GUN126R BTTSXQ3 GUN136R BTFSXQ3 GUN122L BTMLXV3 GUN122L BTMSXV3 GUN135L BNFLXW3 TGN120R BNMLKN3 GUN122R BNMLXN3 GUN125R BNFLXN3 GUN125L BGFLXG3 VALEO 2 GUN126L BGFLXG3 VALEO 2 GUN135L BGFLXG3 VALEO 2 Driver only 0 0 Diver Full loading 2 5 3 0 Model Loading condition GUN125R...

Page 85: ...ation lamp subassembly shown in the drawing Make sure that the rear combination lamp is mounted according to the laws and regulations of the countries concerned Take care that no object which blocks the field of view is located before the rear combination lamp Install a water guard plate in order to prevent direct exposure to water splashed up from the rear wheels ...

Page 86: ...ruction free zone towards the center of the vehicle 45 3 Minimum angle of obstruction free zone towards the outside of the vehicle 90 4 Minimum distance from ground to lower edge of lamp 250mm 5 Maximum distance from ground to upper edge of lamp 1200mm 6 Minimum angle of obstruction free zone upwards of the lamp 15 7 Minimum angle of obstruction free zone downwards of the lamp 15 1 2 3 6 7 4 5 ...

Page 87: ... the vehicle 25 2 Minimum angle of obstruction free zone towards the outside of the vehicle 25 3 Minimum distance from ground to lower edge of lamp 250mm 4 Maximum distance from ground to upper edge of lamp 1000mm 5 Minimum angle of obstruction free zone upwards of the lamp 5 6 Minimum angle of obstruction free zone downwards of the lamp 5 1 3 4 5 6 2 ...

Page 88: ...use to other portion or modify license plate bracket Make sure that the license plate lamp is mounted according to the laws and regulations of the countries concerned Don t attach the license plate or the license lamp at a position where the rear bumper or the rear combination lamp is hidden or the operation of the spare tire carrier is adversely affected Mount the license lamp at such a position ...

Page 89: ...ounting face 73 7mm 2 Angle between license plate and lamp mounting face 88 3 3 Horizontal distance between fixing point of license plate and center of lamp mounting 28 1mm 16 Reflector The reflector is included in the rear combination lamp Mount the side reflector according to the laws and regulations of the country concerned 1 2 3 Fixing point of license plate ...

Page 90: ...s from the tire pressure warning valve and transmitters attached to the tires do not reach the tire pressure warning ECU and receiver and the tire pressure warning system may not function properly the warning lamp may turn on Location of Tire Pressure Warning ECU and Receiver Tire Pressure Warning ECU and Receiver ...

Page 91: ...er cable 5 Disconnect the frame side wire harness secured to the deck 6 Remove the rear bumper 7 Remove the deck mount bolt CAUTION When disconnecting the deck be especially careful of it interfering with the cabin When lifting the deck using a crane or the like pay attention to where it is secured and how it is balanced Component Single Cab Extra Cab Double Cab Rear Deck 165 kg 145 kg 125 kg Incl...

Page 92: ...ription Performing idle up by receiving refrigerator s signal 2 Subject Drive Mode Active Lo 3 EFI ECU Specification min typ max Lo threshold EFI terminal 1 5V Discharge current EFI terminal 1 63mA Based on the EFI GND 4 Other Constraints Not to apply voltage over 100V to the terminal including surge The difference between the circuitry and the EFI GND is to be less than 1V and the threshold is to...

Page 93: ... 3 19 Engine control 87 6 Adding Circuits Engine EFI ECU connector EFI ECU Additional wire on terminal Engine EFI ECU connector Wire side White Terminal No 11 ...

Page 94: ... 4 1 Cab Chassis drawing 88 4 DRAWINGS 1 1 Cab Chassis drawing Single Cab 1000 3085 1510 1140 1005 ...

Page 95: ... 4 1 Cab Chassis drawing 89 1 2 Cab Chassis drawing Extra Cab 1000 3085 1550 1140 1005 ...

Page 96: ... 4 1 Cab Chassis drawing 90 1 3 Cab Chassis drawing Double Cab 1000 3085 1550 1140 1005 ...

Page 97: ... 4 2 Frame drawing 91 2 1 Frame drawing Single Cab Long Wheel base 2WD Frame Reference Line ...

Page 98: ... 4 2 Frame drawing 92 2 2 Frame drawing Single Cab Long Wheel base 4WD Frame Reference Line ...

Page 99: ... 4 2 Frame drawing 93 2 3 Frame drawing Extra Cab Long Wheel base 4WD Pre Runner Frame Reference Line ...

Page 100: ... 4 2 Frame drawing 94 2 4 Frame drawing Double Cab Long Wheel base 4WD Frame Reference Line 1950 2 217 4 ...

Page 101: ... 4 2 Frame drawing 95 2 5 Frame drawing Single Cab Long Wheel base Pre Runner Frame Reference Line 1243 ...

Page 102: ... 4 2 Frame drawing 96 2 6 Frame drawing Body Attachment Holes Single Cab 568 959 421 1243 A B D E A C D E A 24 24 15 23 15 B C D E 24 424 ...

Page 103: ... 4 2 Frame drawing 97 2 7 Frame drawing Body Attachment Holes Extra Cab 959 A 421 1243 B D D 24 15 23 15 A B C D 24 C C 424 ...

Page 104: ... 4 2 Frame drawing 98 2 8 Frame drawing Body Attachment Holes Double Cab 1243 1098 814 421 A B C C B A 24 B C 24 M12 x 1 25 A 424 ...

Page 105: ...me MODEL A 277 38 1 450 267 227 437 153 1 983 B 277 38 1 450 267 227 437 153 1 983 C 277 35 2 340 267 227 437 153 1 983 D 277 35 2 340 267 227 437 153 1 983 E 289 9 115 8 350 140 140 437 153 1 983 F 277 35 2 340 267 227 437 153 1 983 G 277 35 2 340 267 227 437 153 1 983 H 277 35 2 340 267 227 437 153 1 983 I 277 38 1 450 267 227 437 153 1 983 J 277 39 4 500 267 227 437 153 1 983 ...

Page 106: ...3 2 Exhaust pipe drawing MODEL Exhaust pipe drawing A TGN121L BTMXK3 TGN121L BTMLK3 TGN121L BTMLKV3 TGN126L BTMLKV3 B TGN121R BTTXKQ3 TGN121R BTTLKQ3 TGN121R BTMXKQ3 TGN121R BTMLKQ3 C KUN122L BTMSYV3 KUN122L BTMLYV3 KUN122R BPMLYP3 ...

Page 107: ...TSHQ3 GUN126R CTFSHQ3 GUN126R DTFSHQ3 GUN126R DTTSHQ3 GUN126R BTFSXQ3 GUN126R BTTSXQ3 GUN126R CTFSXQ3 GUN126R CTTSXQ3 GUN126R DTFSXQ3 GUN126R DTTSXQ3 GUN126R DTTHXQ3 GUN135R BTFLXQ3 GUN136R BTFSXQ3 E GUN125L BNFSHW3 GUN125L CNFSHW3 GUN125L DNFSHW3 GUN125R BNFSXW3 GUN125R CNFSXW3 GUN125R DNFSXW3 GUN125L BNFSXW3 GUN125L CNFSXW3 GUN125L DNFSXW3 GUN135L BNFXHW3 GUN135L CNFXHW3 GUN135L BNFLXW3 GUN135L ...

Page 108: ... drawing MODEL Exhaust pipe drawing F GUN125L BGFXHG3 GUN125L BGFLXG3 GUN135L BGFXHG3 GUN135L BGFLXG3 G GUN122L BTMXYM3 GUN122L BTMLXM3 GUN122L BTMLXV3 GUN122L BTMSXV3 GUN122R BTMXYT3 GUN122R BTFLXT3 GUN120R BTTLXT3 GUN126L BGFXJG3 GUN126L BGFLXG3 ...

Page 109: ...MODEL Exhaust pipe drawing H GUN122R BNMXYN3 GUN122R BNMLXN3 GUN125R BNFLXN3 GUN122R BPMLYP3 GUN122R BPMLXP3 GUN125L BNFXHN3 GUN125L BNFLXN3 GUN125R BNFSHN3 GUN125R BNFXHN3 GUN125R BNFSXN3 I TGN120R BNMXKN3 TGN120R BNMLKN3 J LAN125L BNMXEN3 LAN125L BNMLEN3 ...

Page 110: ... 4 4 Fuel tank installation related drawings 104 4 1 Fuel tank installation related drawing ALL MODELS ...

Page 111: ... 4 4 Fuel tank installation related drawings 105 4 2 Fuel tank installation related drawing 1 5 ALL MODELS Fuel tank filler upper pipe ...

Page 112: ... 4 5 Alternator output characteristic 106 5 1 Alternator output characteristic ...

Page 113: ...ion between Alternator and Engine r p m Alternator speed rpm 2000 3000 4000 5000 6000 7000 8000 9000 10000 Engine speed rpm TR engine 724 1086 1448 1810 2172 2534 2897 3259 3621 GD KD engine 751 1126 1502 1877 2252 2628 3003 3379 3754 Pulley ratio TR engine 2 762 145 52 5 GD KD engine 2 664 154 5 58 ...

Page 114: ...rt 108 6 1 Rear combination lamp related chart Lamp specification Terminal of Wiring Turn Signal Lamp 12V 21W 1 Turn Signal Lamp Tail Lamp 12V 5W 2 Tail Lamp Stop Lamp 12V 21W 3 Ground Back up Lamp 12V 21W 4 Stop Lamp 5 Back up Lamp 6 Space ...

Page 115: ... 4 6 Rear combination lamp related chart 109 6 2 Rear combination lamp related chart Lamp Bracket D 002 ...

Page 116: ... 4 7 License lamp related chart 110 7 1 License lamp related chart License Lamp ...

Page 117: ... 4 7 License lamp related chart 111 7 2 License lamp related chart License Plate Bracket D 004 ...

Page 118: ...ense lamp related chart License Plate Bracket Hanger NOTICE This bracket can only be used when in the cab chassis state Vehicles equipped with accessories require brackets designed to satisfy strength quality and regulatory requirements Unit mm ...

Page 119: ...sing Toyota part following part can be used Part number 81210 0K060 Part name Lamp Assy Fog Rear Fog Lamp Specification Rear Fog RED LENS 12V21W Terminal of Wiring Terminal of Wiring 1 Turn Signal Lamp 1 Turn Signal Lamp 2 Tail Lamp 2 Tail Lamp 3 Ground 3 Ground 4 Stop Lamp 4 Stop Lamp 5 Back up Lamp 5 Back up Lamp 6 Rear Fog Lamp D 006 ...

Page 120: ...alling the towing hitch confirm local regulations and ensure that a sufficient rigidity is available Make sure that the installed towing hitch does not have a negative impact on the vehicle performance and the towing capacity should be set by the body builders Reference Genuine accesory in Australia M12 x 1 25 213 2 148 2 54 9 9 4 7 0 3 ...

Page 121: ...ra cab Double cab Wheel base Short Long Long Long Deck type J Deck J Deck A Deck A Deck J Deck Deck height mm 480 480 480 480 480 Deck length mm 2015 2350 1840 1555 1555 Deck width mm 1575 1575 1540 1540 1575 Single cab Extra cab Double cab 2350 Long 2015 Short 1575 1540 1840 1555 1540 A Deck 1575 J Deck ...

Page 122: ...e A 55D 55D 55D 55D 80D 80D 80D 80D 80D 80D Alternator A 80 80 80 80 80 80 80 80 115 80 Starter kW 1 6 1 6 1 6 1 6 2 2 2 0 2 2 2 0 2 2 2 2 2 0 2 2 2 0 2 2 Chassis Transmission Model R151 AC60 R151 AC60 R151 R151 RC60 AC60 RC60 RC61 Gear Ratio 1st 4 313 3 600 4 313 3 600 4 313 4 313 4 784 3 600 4 784 4 784 2nd 2 330 2 090 2 330 2 090 2 330 2 330 2 423 2 090 2 423 2 423 3rd 1 436 1 488 1 436 1 488 1...

Page 123: ...400 Battery 20Hr rate A 80D 80D 80D 80D 80D 80D 80D 80D 80D 80D Alternator A 80 115 115 80 115 80 80 115 80 80 Starter kW 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 Chassis Transmission Model AC60 RC61 AC60 RC60 RC60 RC60 AC60 AC60 RC61 AC60 Gear Ratio 1st 3 600 4 784 3 600 4 784 4 784 4 784 3 600 3 600 4 784 3 600 2nd 2 090 2 423 2 090 2 423 2 423 2 423 2 090 ...

Page 124: ...D 80D 80D 80D 80D 80D 80D 80D Alternator A 115 115 80 115 80 80 115 115 115 80 Starter kW 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 Chassis Transmission Model RC61 AC60 AC60 AC60 RC61 AC60 RC61 AC60 AC60 RC61 Gear Ratio 1st 4 784 3 600 3 600 3 600 4 784 3 600 4 784 3 600 3 600 4 784 2nd 2 423 2 090 2 090 2 090 2 423 2 090 2 423 2 090 2 090 2 423 3rd 1 443 1 48...

Page 125: ...D 105D 105D 105D Alternator A 115 80 80 80 80 80 80 115 115 100 Starter kW 2 0 2 2 2 0 2 0 1 9 2 0 2 7 2 7 2 7 Chassis Transmission Model RC61 RC60 RC60 RC60 RC60 RC61 RC61 RC60 RC60 RC60 Gear Ratio 1st 4 784 4 784 4 784 4 784 4 784 4 784 4 784 2nd 2 423 2 423 2 423 2 423 2 423 2 423 2 423 3rd 1 443 1 443 1 443 1 443 1 443 1 443 1 443 4th 1 000 1 000 1 000 1 000 1 000 1 000 1 000 5th 0 826 0 777 0...

Page 126: ...sis Transmission Model RC60 RC60 RC60 RC60 RC60 RC60 RC60 RC60 RC60 RC60 Gear Ratio 1st 4 784 4 784 4 784 4 784 4 784 4 784 4 784 4 784 2nd 2 423 2 423 2 423 2 423 2 423 2 423 2 423 2 423 3rd 1 443 1 443 1 443 1 443 1 443 1 443 1 443 1 443 4th 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 5th 0 777 0 777 0 777 0 777 0 777 0 777 0 777 0 777 6th 0 643 0 643 0 643 0 643 0 643 0 643 0 643 0 643 Reve...

Page 127: ... 80 80 80 Starter kW 2 7 2 7 1 6 1 6 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 Chassis Transmission Model RC60 RC60 R151 R151 R151 R151 R151 R151 R151 R151 Gear Ratio 1st 4 784 4 784 4 313 4 313 4 313 4 313 4 313 4 313 4 313 2nd 2 423 2 423 2 330 2 330 2 330 2 330 2 330 2 330 2 330 3rd 1 443 1 443 1 436 1 436 1 436 1 436 1 436 1 436 1 436 4th 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 1 000 5th...

Page 128: ... 100 80 80 80 Starter kW 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 2 0 2 2 1 6 1 6 1 9 2 0 Chassis Transmission Model R151 R151 AC60 AC60 R151 RC60 RC60 R151 R151 RC60 Gear Ratio 1st 4 313 4 313 3 600 3 600 4 313 4 784 4 784 4 313 4 313 4 784 2nd 2 330 2 330 2 090 2 090 2 330 2 423 2 423 2 330 2 330 2 423 3rd 1 436 1 436 1 488 1 488 1 436 1 443 1 443 1 436 1 436 1 443 4th 1 000 1 000 1 000 1...

Page 129: ... 9 2 0 1 9 2 0 2 2 Chassis Transmission Model RC60 RC60 R151 R151 R151 R151 RC60 R151 R151 R151 Gear Ratio 1st 4 784 4 313 4 313 4 784 4 313 2nd 2 423 2 330 2 330 2 423 2 330 3rd 1 443 1 436 1 436 1 443 1 436 4th 1 000 1 000 1 000 1 000 1 000 5th 0 777 0 838 0 838 0 777 0 838 6th 0 643 0 643 Reverse 4 066 4 220 4 220 4 066 4 220 Differential Gear Ratio 3 583 4 555 3 583 3 583 4 300 Front Suspensio...

Page 130: ...W rpm 110 3400 Max Torque N m rpm 400 1600 2000 Battery 20Hr rate A 80D 80D Alternator A 90 80 80 Starter kW 1 9 2 0 Chassis Transmission Model RC60 Gear Ratio 1st 4 784 2nd 2 423 3rd 1 443 4th 1 000 5th 0 777 6th 0 643 Reverse 4 066 Differential Gear Ratio 3 583 Front Suspension Coil Spring Size Diameter upper mm 96 97 Height free mm RH 354 6 LH 359 8 RH 356 6 LH 361 3 Height set mm 265 265 Diame...

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