Toyota 1991 CAMRY Body Section, Repair Manual

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Front Door Side Impact Protection
Beam
Front Door Outer Panel
Strut Bar Bracket
Rear Door Side Impact
Protection Beam
Rear Door Outer
Panel
Front Side Member No. 1
Reinforcement
Front Side Member No. 4
Reinforcement
Front Crossmember
Front Body Pillar Lower
Outer Reinforcement
Floor Side Member
Front Bumper
Mounting
Reinforcement
Rear Floor No. 1 Crossmember
Fender Apron to
Cowl Side Member
Front Spring Support
Plate
Front Body Pillar
Inner Upper
Rear Suspension Spring
Support
Steering Gear Box
Support Member
Front Body Pillar Inner
Upper Reinforcement
Belt Anchor to Roof Side
Inner Reinforcement
Center Body Pillar
Inner Upper
Rear Floor Side Member and
Rear Floor Rear Side Member
Roof Side Inner and
Outer Rail
HIGH-STRENGTH STEEL (HSS) PARTS
Generally, High-Strength Steel (HSS) is that which has an intensity value of at least 35 kgf/mm 2 , and
distinguished from mild steel.
The handling of HSS is the same as for mild steel, but the following should be observed.
1. Panel Hammering: Because HSS is thinner than mild steel, care should be taken to avoid warping
during hammering operations.
2. Removing Spot Welds: Because HSS is tougher than mild steel, damage will occur more easily to a
regular drill. Therefore, an HSS-Spot Cutter is recommended.
Also, use a high-torque drill at low speed, and supply grinding oil to the drill during use.
3. Panel Welding: Panel welding procedures for HSS are exactly the same as for mild steel. Plug welding
should be done with a MIG (Metal Inert Gas) welder. Do not gas weld or braze panels at areas other
than specified.
BODY PANEL CONSTRUCTION CN-3