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TOYO PUMPS EUROPE                                                                                          

                    Edition 03.11.2009 

- 3 - 

h)  The density of the pumped liquid can be verified by raising or descending the pump. A 

to heavy density can provoke the blockage of the discharge hose and of the pump and 
make pumping impossible. Heavy densities have to be avoided. 

i)  Use a sufficient resistant chain, which will be attached to the lifting eyes provided on 

the  pump  for  transporting  or  handling  the  pump.  The  angle  between  the  two  parts  of 
the chain may not overshoot 60 degrees. 

j)  Never suspend the pump by its alimentation cable. 

k)  Rinse the pump and the discharge hose with clean water before turning it off. 

 

MAINTENANCE AND TROUBLESHOOTING 

a)  Measure  periodically  the  voltage  of  the  alimentation  current  to  verify  that  the  pump 

works at the correct voltage. 

b)  The insulation resistance of the motor has to be verified at least once a month. If the 

resistance of the motor is inferior to 100M Ohm, the winding of the electric motor has to 
be dried and the tightness of the cables checked, etc. 

c)  The oil capacity in the under cover has to be verified every 500 hours. Therefore, place 

the  pump  horizontally  (vertical  pumps).  If  needed,  add  oil  as  specified in  the  table  of 
technical  characteristics  of  the  pump  (normal  or  biodegrading)  through  the  opening 
provided to this end. 

d)  If the presence of water in the oil is established (whitish emulsion), or if the oil contains 

solid particles (mud, etc.), it means that the seals are defective. Their replacement is 
then required. 

e)  The  quantity  of  oil  in  the  under  cover  of  the  pump  is  specified  in  the  technical 

specifications of the pump. 

f)  If  the  flow  of  the  pump  is  diminishing,  the  space  between  the  impeller  disc  and  the 

impeller  has  to  be  checked.  The  recommended  space  is  indicated  in  the  technical 
specifications of the pump. 

 

 

 

 

 

 

 

Summary of Contents for DP 6 30-40HP Series

Page 1: ...TOYO PUMPS EUROPE Edition 27 07 2007 USERS MANUAL Heavy duty slurry pumps...

Page 2: ...TOYO PUMPS EUROPE Edition 03 11 2009 SAFETY INSTRUCTIONS...

Page 3: ...for future reference Take note of the serial number which you can find on the identification plate of your pump The manufacturer reserves the right to modify specifications and concept of these produc...

Page 4: ...operating 1 Notes on driving 2 Maintenance and troubleshooting 3 Points to be attentive 4 Troubleshooting list 5 Disassembling procedures 7 Assembling procedures 9 Technical specifications 11 Pump pe...

Page 5: ...ing The rotation direction is mentioned on the identification plate of the pump After connecting the pump let it turn out of the liquid to be pumped for an instant in order to check the direction of t...

Page 6: ...ected and never pass underneath the pump while it is suspended b When the pump is in duty it has to be immersed until the level indicated on the schema representing the dimensions of the pump c If pos...

Page 7: ...sistance of the motor has to be verified at least once a month If the resistance of the motor is inferior to 100M Ohm the winding of the electric motor has to be dried and the tightness of the cables...

Page 8: ...terials ex mud are sticked on the motor part of the pump This can provoke an abnormal heating of the motor Clean the pump if this occurs c If air occurs in the discharge hose it happens that the liqui...

Page 9: ...ween impeller and impeller disc Remove the foreign body The impeller disc is blocked against the impeller Adjust the space between the two parts as indicated in the technical characteristics A bearing...

Page 10: ...ier Insufficient discharge pressure Consult your supplier The thermal protection disconnects The density of the pumped liquid is to important Lower the density by lifting the pump and or by diluing th...

Page 11: ...packings 4 2 Disassembling of the pump section a Place the pump horizontally and fix it in such way that it can not move during the disassembling procedure b The cutter fan 81 is screwed normal right...

Page 12: ...h Remove the oil seals 41 49 the Rareflon seals 43 52 and the space rings 42 50 from the housings 58 61 4 Disassembling of the motor section a Set up the pump up side down posed on the upper cover b U...

Page 13: ...ation or lithium grease 2 Seals in under cover a Verify the condition of the shaft sleeves A and B 44 51 and the oil seal housing A and B 58 61 before beginning the assembly of the pump Replace the sh...

Page 14: ...st bolts 85 Measure the clearance between the impeller disc and the impeller This clearance has to be between 1 0 and 1 5 mm Verify the clearance with a gauge Turn the shaft of the pump by hand No fri...

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