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TOYO PUMPS EUROPE                                                                                          

                    Edition 03.11.2009 

- 1 - 

INTRODUCTION 

A wrong utilisation and an inadequate manipulation of the pump will cause unsatisfactory 
performances and early troubles. Therefore, please read this instruction manual carefully 
before operating. 
 
 

PRECAUTIONS BEFORE OPERATING 

 
 

1.  Power supply  

 

Check  the  power  supply  voltage  and  frequency  by  referring  to  the identification  plate  on 
the pump. 
Operation of the pump on a different power voltage from the specified voltage will cause 
impossibility of pumping up and motor burning. 

 
 

2. Grounding 

 

Make  sure  to  connect  the  pump  correctly  to the  earth. The earth-cable is  the green  and 
yellow coloured one. 

 

 

3. Rotation direction 

 
As to the rotating direction, counterclockwise rotation viewing from the suction intake side 
(lower side of the pump) is the correct way of rotating. The rotation direction is mentioned 
on the identification plate of the pump. 
After connecting the pump, let it turn out of the liquid to be pumped for an instant, in order 
to check the direction of the motor by observing the agitator. Attention, the agitator could 
detach itself when turning in opposite direction. 
You  only  need  to  invert  two  of  the  three  alimentation  wires  whenever  the  electric  motor 
turns in the wrong direction. 
Rotation  without  being  submerged  for  a  longer  period  of  time  causes  damages  to  the 
seals. 
The rotating direction of the agitator can be verified instantaneously. 
Never drive the pump in opposite direction, as this causes early damages to the pump. 

 

 

4. Protection of electric motor 

 

In  any  case,  it  is  necessary  to  protect  the  pump  with  a  correctly  calibrated  thermal 
protection to avoid any overload and to install a start-stop switch. 
Pumps going up from 15 HP and  more  will have to be set up with a reactor starter box. 
The supplier of the pump can advise you the adequate material. 
 

 

Summary of Contents for DP 6 30-40HP Series

Page 1: ...TOYO PUMPS EUROPE Edition 27 07 2007 USERS MANUAL Heavy duty slurry pumps...

Page 2: ...TOYO PUMPS EUROPE Edition 03 11 2009 SAFETY INSTRUCTIONS...

Page 3: ...for future reference Take note of the serial number which you can find on the identification plate of your pump The manufacturer reserves the right to modify specifications and concept of these produc...

Page 4: ...operating 1 Notes on driving 2 Maintenance and troubleshooting 3 Points to be attentive 4 Troubleshooting list 5 Disassembling procedures 7 Assembling procedures 9 Technical specifications 11 Pump pe...

Page 5: ...ing The rotation direction is mentioned on the identification plate of the pump After connecting the pump let it turn out of the liquid to be pumped for an instant in order to check the direction of t...

Page 6: ...ected and never pass underneath the pump while it is suspended b When the pump is in duty it has to be immersed until the level indicated on the schema representing the dimensions of the pump c If pos...

Page 7: ...sistance of the motor has to be verified at least once a month If the resistance of the motor is inferior to 100M Ohm the winding of the electric motor has to be dried and the tightness of the cables...

Page 8: ...terials ex mud are sticked on the motor part of the pump This can provoke an abnormal heating of the motor Clean the pump if this occurs c If air occurs in the discharge hose it happens that the liqui...

Page 9: ...ween impeller and impeller disc Remove the foreign body The impeller disc is blocked against the impeller Adjust the space between the two parts as indicated in the technical characteristics A bearing...

Page 10: ...ier Insufficient discharge pressure Consult your supplier The thermal protection disconnects The density of the pumped liquid is to important Lower the density by lifting the pump and or by diluing th...

Page 11: ...packings 4 2 Disassembling of the pump section a Place the pump horizontally and fix it in such way that it can not move during the disassembling procedure b The cutter fan 81 is screwed normal right...

Page 12: ...h Remove the oil seals 41 49 the Rareflon seals 43 52 and the space rings 42 50 from the housings 58 61 4 Disassembling of the motor section a Set up the pump up side down posed on the upper cover b U...

Page 13: ...ation or lithium grease 2 Seals in under cover a Verify the condition of the shaft sleeves A and B 44 51 and the oil seal housing A and B 58 61 before beginning the assembly of the pump Replace the sh...

Page 14: ...st bolts 85 Measure the clearance between the impeller disc and the impeller This clearance has to be between 1 0 and 1 5 mm Verify the clearance with a gauge Turn the shaft of the pump by hand No fri...

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