TOX PRESSOTECHNIK EQe-K Original Operating Instructions Download Page 53 | Manualshive

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Maintenance

TOX_Manual_ElectricPowerDrive_EQe-K_en

53

11.3

Requirements for maintenance

11.3.1

Set system to maintenance position

Unless specified otherwise, before all maintenance work:

1.

Retract the working piston.

w

Drive is in home position.

2.

Install a restraint device if necessary.

3.

Switch off the system and secure it against being switched back on.

4.

Turn off the compressed air, secure it against being turned on again
and vent the lines, unless expressly stated otherwise.

5.

Make sure that unauthorized, accidental or unexpected starting up of
the machine and initiation or dangerous movements due to latent ener-
gies are prevented.

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Summary of Contents for EQe-K

Page 1: ...Original operating instructions TOX ElectricPowerDrive EQe K TOX PRESSOTECHNIK Riedstrasse 4 88250 Weingarten Germany www tox pressotechnik com Edition 09 23 2021 Version 2 GmbH Co KG ...

Page 2: ...2 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 3: ... of general notes 10 1 6 3 Highlighting of texts and images 10 1 7 Contact and source of supply 11 2 Safety 2 1 Basic safety requirements 13 2 2 Organizational measures 13 2 2 1 Safety requirements for the operating company 13 2 2 2 Selection and qualifications of personnel 14 2 3 Fundamental hazard potential 15 2 3 1 Electrical hazards 15 2 3 2 Thermal hazards 15 2 3 3 Pneumatic hazards 16 2 3 4 ...

Page 4: ...ment 23 3 4 1 Safety brake optional 23 3 4 2 Motor holding brake optional 23 3 4 3 Fan optional 24 3 4 4 Automatic grease unit optional 24 3 4 5 Design dust tight and protected against water jets IP65 optional 25 4 Technical data 4 1 Electrical connection 27 4 2 Ambient temperature 27 4 3 Relative humidity 27 4 4 Interfaces 27 4 5 Torques for the installation 27 5 Transport and storage 5 1 Safety ...

Page 5: ...ation 8 1 Safety in operation 41 8 2 Requirements for operation 41 8 3 Operating drive 42 9 Software 9 1 Parameterizing Visualizing Operating 43 10 Troubleshooting 10 1 Safety during troubleshooting 45 10 2 Searching for causes of fault 46 10 3 Detecting faults TOX EdgeUnit 47 Maintenance table 11 Maintenance 11 1 General information 51 11 2 Safety during maintenance 52 11 3 Requirements for maint...

Page 6: ...EQe K_en 11 5 Force sensors drive calibration 57 12 Repairs 12 1 Safety and repairs 59 13 Disassembly and Disposal 13 1 Decommissioning 61 13 2 Shutdown 61 13 3 Disassembling 62 13 4 Disposal 62 14 Appendices 14 1 DECLARATION OF INCORPORATION 63 Index ...

Page 7: ...ntation of trademarked brands that do not belong to TOX PRESSOTECHNIK are for information only all rights remain the property of the owner of the trademarked brand Operating instructions manuals technical descriptions and software are originally compiled in German 1 2 Exclusion of liability TOX PRESSOTECHNIK has checked the contents of this publication to ensure that it conforms to the technical p...

Page 8: ...s In addition to the available manual further documents can be supplied These documents must also be complied with Other applicable documents can be for example additional operating manuals e g of components or of a whole sys tem Supplier documentation Instructions such as software manual etc Technical data sheets Safety data sheets Data sheets Schematics 1 5 Gender note In order to enhance readab...

Page 9: ...s are not taken è Measures for remedial action and protection WARNING Identifies a potentially dangerous situation Death or serious injury may occur if appropriate safety measures are not taken è Measures for remedial action and protection CAUTION Identifies a potentially dangerous situation Injury may occur if appropriate safety measures are not taken è Measures for remedial action and protection...

Page 10: ...ed to ensure trouble free operation w Identifies the result of an action u Identifies the result of a complete action è Identifies a single action step or several action steps that are not in an operating sequence The highlighting of operating elements and software objects in texts facili tates distinction and orientation In square brackets identifies operating elements such as buttons levers and ...

Page 11: ... and source of supply Only use original spare parts or spare parts approved by TOX PRES SOTECHNIK TOX PRESSOTECHNIK GmbH Co KG Riedstraße 4 88250 Weingarten Germany Tel 49 0 751 5007 333 E Mail info tox de com For additional information and forms see www tox pressotechnik com ...

Page 12: ...Important information 12 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 13: ...mpliance with the following safety requirements The operating manual must always be kept available at the operation site of the product Ensure that the information is always complete and in legible form In addition to the operating manual the generally valid legal and other binding rules and regulations must be provided for the following content and all personnel must be trained accordingly Work s...

Page 14: ...appoint persons to work on the plant who have read and under stood the operating manual and in particular the safety instructions before starting work This is particularly important for persons who only work on the plant occasionally e g for maintenance work Only allow persons appointed and authorized for this work access to the plant Only appoint reliable and trained or instructed personnel Only ...

Page 15: ...y by electricians or trained persons under the direction and supervision of an electrician in accordance with the electrotechnical regulations Always keep the control box and or terminal box closed Before commencing work on electrical equipment switch off the main switch of the system and secure it against being switched back on in advertently Pay attention to the dissipation of residual energy fr...

Page 16: ... occur in the radius of action of the prod uct The following applies generally Make sure that that no persons are located in the danger area during operation During necessary work in the danger area e g maintenance clean ing secure the system against unexpected accidental and unautho rized activation Make sure that parts or tools cannot fall down or descend as a result of stored energy Use appropr...

Page 17: ... applies generally Do not look into the direct or the reflected beam If the laser beam hits the eye deliberately close the eyes and move the head immediately out of the beam When using the laser no optical instruments are to be used for viewing the source of the beam since this can lead to exceeding the exposure limit values Manipulation modification of the laser equipment is inadmissible 2 3 8 Ha...

Page 18: ...ent accidents The safety symbols provide information about potential hazards that could cause serious injuries The following safety symbols can be attached on the product Symbol Hazard Notes Warning of suspended load Do not stay in the danger zone of the suspended load Identifies fork lift truck brackets Identifies attachment point Warning of hot surfaces In the area of motors drives and fans Warn...

Page 19: ...plete machine in which the component is to be in stalled complies with the requirements of the Machinery Directive 2006 42 EC 3 1 1 Safe and correct operation Intended use includes the following conduct Only operate with the components for which it is specified Follow all instructions in this operating manual Comply with the specified maintenance intervals and perform mainte nance work correctly O...

Page 20: ...authorized to do so The operating company is exclusively responsible for all personal injury and property damage resulting from non intended use Non intended use will not be covered by the warranty or the operating approval 3 1 3 Substances harmful to the wetting properties of lacquers LABS No substances containing silicone are knowingly processed and used 3 2 Product Identification 3 2 1 Position...

Page 21: ... 300 00 Indicates the version EPMK 200 001 300 00 Indicates the length of the total stroke EPMK 200 001 300 00 Indicates the design version 3 3 Product overview and function description 7 8 4 6 5 9 10 3 2 11 1 Fig 1 Product overview Designation Operating principle 1 Working piston Executes the stroke of the drive 2 Force sensor Measures force 3 Inside threaded spindle Converts the rotation and tor...

Page 22: ...e in the event of failure 8 Gearbox Converts high speed and low torque to low speed and high torque 9 Servo motor Drives the drive and threaded spindle 10 Fan optional Cools the servo motor 11 TOX EdgeUnit Connects the sensors to the bus system For technical data and installation dimensions see data sheet www tox pressotechnik com 3 3 1 Servo controller The servo controller controls and regulates ...

Page 23: ...it switches off or if there is an interruption in the electrical power supply See circuit diagram for definition of the interfaces 3 4 2 Motor holding brake optional The motor holding brake is a permanent magnet holding brake inside on the servo motor It prevents the working piston from moving downwards af ter the supply voltage has been switched off See circuit diagram for definition of the inter...

Page 24: ... circuit diagram for definition of the interfaces 3 4 4 Automatic grease unit optional Fig 4 Automatic grease unit The automatic grease unit lubricates the drive continuously according to preset lubricating intervals See circuit diagram for definition of the interfaces See operating manual of the automatic grease unit ...

Page 25: ...cted against water jets IP65 optional The IP65 version is dust tight and protected against water jets See circuit diagram for definition of the interfaces Installation of the dust tight and jet water protected air compensation see Chap 6 4 Installing air balance for IP65 version optional Page 37 ...

Page 26: ...About this product 26 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 27: ...0 C beyond this loss of performance Approved maximum ambient temperature 55 C 4 3 Relative humidity Approved relative humidity 75 without condensation 4 4 Interfaces See circuit diagram for definition of the interfaces 4 5 Torques for the installation Prescribed tightening torques for fastening screws of property class ISO 4762 12 9 Thread size Torque Nm M 6 17 M 8 40 M 10 80 M 12 135 M 16 340 M 2...

Page 28: ...Technical data 28 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 29: ...sure that no parts of the body become jammed è Wear suitable personal protective equipment e g safety boots CAUTION Injury from toppling and falling products è Secure product from toppling falling accidentally moving è Store product horizontally or secure with dowels The transportation may only be carried out by authorized personnel The product may only be transported with empty liquid containers ...

Page 30: ...pending on the size of the drive the flange cover at the rear and or at the bearing housing is provided with threaded bore holes for ring bolts for hoisting If there are no threaded holes the drive can be suspended between the motor and housing with a round sling Fig 5 Attachment points ...

Page 31: ...ironment without aggressive atmosphere Avoid temperature fluctuations so as to prevent corrosion from con densation Maintain ambient temperature from 0 C to 40 C 5 4 Dispatch for repair To dispatch the product for repair to TOX PRESSOTECHNIK please pro ceed as follows Fill in the Accompanying repair form This we supply in the service sector on our website or upon request via e mail Send us the com...

Page 32: ...Transport and storage 32 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 33: ...suspended loads Severe crushing impacts and serious accidents as a result of improper transportation and falling load è Only use lifting gear that is appropriate and in perfect technical condi tion as well as load attachment devices with an adequate safe working load è Never stand or work under suspended loads è Make sure that that no person is in the danger area è When transporting and setting do...

Page 34: ...ction 180 rotatable optional 3 Resolver connection 180 ro tatable 4 Motor connection 180 rotat able 5 Connection for safety brake 180 rotatable optional Fig 6 Drive connections See circuit diagram for definition of the interfaces 6 2 1 Connections TOX EdgeUnit X7 X8 X5 X6 X3 X4 X1 X2 X9 X10 Fig 7 Connections TOX EdgeUnit ...

Page 35: ...EQe K_en 35 Connector Function X1 EtherCAT In X2 EtherCAT Out X3 Power X4 Digital In X5 Force sensor DMS 2 In X6 Analog In X7 Digital Out X8 Encoder X9 Service plug X10 Internal terminal strip See circuit diagram for definition of the interfaces ...

Page 36: ...a sheet for sizes and distances https de tox pressotechnik com Material required Screws of the strength class 12 9 in accordance with ISO 4762 Torque wrench 1 WARNING Risk of crushing Attach appropriate attachment points and use appropriate lifting gear Place and align drive on the fastening element provided 2 Tighten screws observe torques while doing so See Chap 4 5 Torques for the installation ...

Page 37: ...damage to the drive è Lay hose end with muffler in a dust free and dry area IP40 e g in the switch cabinet recommended è Avoid condensation absorption For this purpose lay hose end with muffler lower than connection on the drive 1 Dismantle and change screw plug and angular screw fitting if neces sary 2 NOTE Short circuit and damage to the drive due to penetrating mois ture Use screw locking Insta...

Page 38: ...Installation 38 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 39: ...owerDrive_EQe K_en 39 7 Commissioning 7 1 Safety during the commissioning The system may only be commissioned by trained and authorized service personnel 7 1 1 Safety device All safety equipment must be properly assembled and functional ...

Page 40: ...transport locks are removed Supply connections communication and control connections material or media hoses are installed properly The permissible values are com plied with The necessary software for controlling the component is installed During downtimes of more than 1 year lubricate the drive before commissioning See Lubricating the drive Page 54 7 3 Parameterizing Visualizing Operating The com...

Page 41: ...peration Hearing impairment è Wear individual protective equipment CAUTION Hazard from flying parts Injuries to eyes and body cavities è Wear individual protective equipment 8 2 Requirements for operation The safety devices of the entire system are properly assembled and functional All piece parts are intact and properly maintained Supply connections communication and control connections material ...

Page 42: ...Operation 42 TOX_Manual_ElectricPowerDrive_EQe K_en 8 3 Operating drive The operation depends on Intended purpose Control system Operating elements Safety equipment Tooling and accessories ...

Page 43: ..._en 43 9 Software 9 1 Parameterizing Visualizing Operating The component is parameterized visualized documented and operated via a control system Fault messages are visualized and described via the control system or soft ware See software manual ...

Page 44: ...Software 44 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 45: ...rDrive_EQe K_en 45 10 Troubleshooting 10 1 Safety during troubleshooting Faults may only eliminated by trained and authorized service personnel The following applies Inform operating personnel before starting repair work Appoint a supervisor ...

Page 46: ...ulty programming System overloaded Check approved loads Contact authorized service personnel The device moves outside the tolerances to the set stroke val ues tolerance error Control system fault Contact authorized service personnel Reference signal is not detected cor rectly Check reference switch cable and con trol system Contact authorized service personnel Device stops during the work cycle Po...

Page 47: ...ast Control system NOK or no software installed Lights up red Control system OK no error Green flashes permanently EtherCAT error Red flashes 1x Short circuit at digital output Red flashes 2x Temperature outside of tolerance Red flashes 3x Encoder error Red flashes 4x Control system OK Emergency stop actuated Red flashes permanently Voltage US1 outside of tolerance Minimum 22V Maximum 25V Red flas...

Page 48: ...Troubleshooting 48 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 49: ...nly approximate values Depending on the area of application the actual values may differ from the guide values The ac tual intervals can be found in the system control Maintenance cycle Additional information according to counter flexible 11 4 Lubricating the drive Yearly 11 5 Force sensors drive calibration ...

Page 50: ...Maintenance table 50 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 51: ...The following applies Observe maintenance intervals if present and stipulated Maintenance intervals may vary from the stipulated maintenance inter vals The maintenance intervals may have to be verified with the manufac turer if necessary Perform only maintenance work that is described in this manual Inform operating personnel before starting repair work Appoint a supervisor ...

Page 52: ...rs to cool down before touching them WARNING Dangerous machine movements Serious contusions and injuries è Make sure that that no persons are located in the danger area during operation NOTE Incorrect cleaning agents or cleaning processes lack of corrosion protection Damage to machine components è Only touch bare areas with gloves è Use cleaning set such as industrial cleaner e g Loctite 7063 or W...

Page 53: ...Drive is in home position 2 Install a restraint device if necessary 3 Switch off the system and secure it against being switched back on 4 Turn off the compressed air secure it against being turned on again and vent the lines unless expressly stated otherwise 5 Make sure that unauthorized accidental or unexpected starting up of the machine and initiation or dangerous movements due to latent ener g...

Page 54: ...he drive The lubricating position is the area between the retracted working piston fixed stop and 3 mm extended working piston TOX ElectricPowerDrive in lubricating position 1 2 3 1 Spindle nut 2 Check valve in lubricating po sition opened 3 Lubrication point TOX Elec tricPowerDrive Fig 11 TOX ElectricPowerDrive in lubricating position ...

Page 55: ...ion closed 3 Lubrication point TOX Elec tricPowerDrive Fig 12 TOX ElectricPowerDrive not in lubricating position The lubricating intervals to be adhered to depend on the number of strokes the stroke length per cycle and the nominal force of the drive For lubrication intervals see Lubrication plan Page 57 Material required Special high pressure grease Grease press ...

Page 56: ...t the drive must be cleaned by the manufacturer è Do not grease excessively NOTE Counter pressure at the grease gun is too high The drive cannot be lubricated è Stop lubrication process immediately è In this case please contact TOX PRESSOTECHNIK 1 NOTE Destruction of the des check valve If the drive is not in lubricat ing position the check valve can be destroyed by excessive pressure while re lub...

Page 57: ...nterval is reduced by factor 4 the relubricating quantity can be halved Lubrication plan TOX ElectricPowerDrive EQe K Nominal force kN 2 5 10 25 30 55 60 100 Grease quan tity cm 3 1 1 3 6 8 14 Stroke length per cycle mm Lubricate after strokes 50 500 000 500 000 500 000 500 000 500 000 500 000 100 500 000 500 000 500 000 500 000 435 000 435 000 150 495 000 395 000 395 000 375 000 295 000 295 000 2...

Page 58: ...Maintenance 58 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 59: ...Repairs TOX_Manual_ElectricPowerDrive_EQe K_en 59 12 Repairs 12 1 Safety and repairs The system may only be repaired by trained and authorized service person nel ...

Page 60: ...Repairs 60 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 61: ... Shutdown means that the system is shut down permanently and or is pre pared for removal 1 Stop system and wait for it to come to a standstill 2 Remove material if necessary 3 Switch off the system at the main switch and secure it against being switched on again 4 First disassemble or dismantle after switching off the power electricity pneumatics and after residual energy has safely dissipated at ...

Page 62: ...and properly è Regional disposal regulations must be observed 1 Strip the system down into its constituent parts 2 Dispose of greases and oils separately 3 Sort the constituent parts by material and dispose of according to the local regulations 13 4 Disposal When disposing of packaging consumables and spare parts including the machine and its accessories the relevant national environmental protect...

Page 63: ...Appendices TOX_Manual_ElectricPowerDrive_EQe K_en 63 14 Appendices 14 1 DECLARATION OF INCORPORATION ...

Page 64: ...Appendices 64 TOX_Manual_ElectricPowerDrive_EQe K_en ...

Page 65: ......

Page 66: ......

Page 67: ...ng 61 Disassembly 61 62 Dispatch Repair 31 Disposal 61 62 Document additional 8 Validity 8 Drive Connection 34 Install 36 Lubricating 54 Operating 42 E EdgeUnit connections 34 Electrical connection 27 Electromagnetic Hazard 17 Equipment Optional 23 Exclusion of liability 7 F Fan Optional 24 Faults Detect 47 Force sensors drive calibration 57 Function description 21 G Gender note 8 General informat...

Page 68: ...tenance 51 General information 51 Requirement 53 Safety 52 Maintenance position 53 Measures Organizational 13 Misuse 20 Motor holding brake Optional 23 N Noise Hazard 18 Note Gender 8 General 10 Legal 7 Warning signs 9 O Operation 41 Drive 42 Requirements 41 Safe 19 Safety 41 Optional Automatic grease unit 24 Equipment 23 Fan 24 IP65 version 25 Motor holding brake 23 Safety brake 23 Organizational...

Page 69: ...fety symbols 18 Searching Causes of fault 46 Searching for causes of fault 46 Selection Personnel 14 Selection of personnel 14 Shutdown 61 Software 43 Source of supply 11 Storage 29 31 Substances harmful to the wetting properties of lacquers LABS 20 T Target group 8 Technical data 27 Texts Highlighting 10 Torques for the installation 27 Transport 29 Safety 29 Troubleshooting 45 Safety 45 Type plat...

Page 70: ...Index 70 TOX_Manual_ElectricPowerDrive_EQe K_en ...

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