Town & Country Fireplaces TC54.CE2 Series C Installation And Operating Instructions Manual Download Page 31

Page: 31 / 36

(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)

ITEM .......DESCRIPTION ................................................. PART NO.

#1.......... CONTROL ASSEMBLY KIT .................... TCRP.9271A

#2.......... BULKHEAD ASSEMBLY KIT .................. TCCV.8133

#3.......... UTILITY BOX ASSEMBLY KIT ................ TCRP5024.405

#4.......... WALL SWITCH ASSSEMBLY KIT .......... TCRP5005.04

ITEM .......DESCRIPTION ............................................PART NO.

#5.......... COMMUNICATION CABLE KIT ......... TCRP.5005.062

#6.......... CONTROL BOX KIT ........................... TCRP.8170WLD

#7.......... REMOTE HAND SET.......................... 5005.05

#8.......... TEST FITTING .................................... 5019.104

NOTE:
THERE ARE TWO VALVES ON THIS
FIREPLACE.
ALL COMPONENTS ARE COMMON
BETWEEN THE TWO ASSEMBLIES.

#1.... CONTROL ASSEMBLY KIT

VALVE c/w FITTINGS

1/4"

FLEX

TUBE

1/2"

FLEX

TUBE

CONTROL MOUNTING BRACKET

IGNITION

MODULE

WIRING

HARNESS

IGNITION/

SENSOR

WIRES

PRESSURE TEST ASSEMBLY

ADAPTOR

TC36ST

TEST

BULKHEAD

TC36ST TEST BULKHEAD LOCK

WING

NUT

1m TC30 MINIMUM RATE SCREW, NG

#2.... BULKHEAD ASSEMBLY KIT

INLET PLATE

INLET PLATE GASKET

ELEC BULKHEAD GASKET

1/2" BULKHEAD FITTING

1/4" BULKHEAD FITTING

GROMMET PLATE

GROMMETS

#3.... UTILITY BOX ASSEMBLY KIT

UTILITY BOX

ELECTRICAL RECEPTACLE

COVER PLATE

#4.... WALL SWITCH ASSSEMBLY KIT

BATTERY HOLDER

WALL SWITCH COVER PLATE

WALL SWITCH

KIT CONTENTS:

#5.... COMMUNICATION CABLE KIT

25’ COMMUNICATION CABLE

1/4" BULKHEAD FITTING

1/4" FLEX TUBE

#6.... CONTROL BOX KIT

6a CONTROL

BOX

CONTROL BOX COVER

#7.... REMOTE HAND SET

#8.... TEST FITTING

TC54.CE2 080211-36

Replacement Parts – Maestro Control System

Summary of Contents for TC54.CE2 Series C

Page 1: ... appliance CONSUMER Retain this manual for future reference WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appli...

Page 2: ...heck 15 Horizontal Termination Venting 16 Power Vented 16 Vertical Termination Venting 16 Roof Termination Venting Chart 17 Vent Terminal Clearance 20 Vent Restrictor Adjustment 21 Firebox Panels Installation 22 Finishing Touch Trim Kit Instructions 23 Lighting Instructions 24 First Fire 24 Maestro Control System 25 Remote Control Initial Setup 25 Maestro Control System Operation 26 APPENDIX Maint...

Page 3: ... located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appli ance Any grill panel or do...

Page 4: ...ine with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless upon inspection the...

Page 5: ...l vent pipe 1 3 4 in 45 mm Horizontal Vent pipe Top sides and bottom 1 3 4 in 45 mm Fig 3 24 4 MANTEL ADJACENT WALL OR MANTEL SUPPORT CEILING A 18 DEEP 2 THICK NON COMBUSTIBLE HEARTH MUST BE PLACED IN FRONT OF THE FULL WIDTH OF THE GLASS Fig 1 16 7 16 48 1 8 31 1 4 15 3 4 63 7 8 44 1 8 53 9 16 59 5 16 53 9 16 35 5 16 31 1 4 Fig 2 MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON COMBUSTIBLE FIN...

Page 6: ... to cool before proceeding Caution The ceramic glass is very fragile and should be handled with care The window frame is held in place by two spring loaded latches that are operated by a one piece latch handle 1 Remove the TC Finishing Touch Trim Kit from the window frame If installed 2 Using a screwdriver or other similar object push against the notch in the top of the latch and grab the bottom o...

Page 7: ...re gas supply piping may be plumbed Various installations are possible such as into an existing wall a corner a built in wall or a wall projection Fig 7 Due to high temperatures do not locate this fireplace in areas of high traffic or near furniture or draperies The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Fig 2 and Fig 3 Fig 6 TOP STANDOFFS...

Page 8: ...building codes for specific requirements Due to high temperatures non combustible backer board is supplied with the fireplace and must be used to sheet in the front of the fireplace extending 18 3 4 above and 5 to the side of the framing edge bars Fig 9 Standard sheet rock dry wall may be used beyond this If the backer board is not to be finished with other non combustible material such as tiles i...

Page 9: ...NAL LOCATION BEFORE FRAMING NON COMBUSTIBLE RECESSED INSTALLATION DETAIL STEEL STUDS NON COMBUSTIBLE MATERIAL NON COMBUSTIBLE BOARD INCLUDING SHEET ROCK IF THE BACKER BOARD IS NOT TO BE FINISHED WITH OTHER NON COMBUS TIBLE MATERIAL SUCH AS TILES IT IS RECOMMENDED THAT TOP SECTIONS OF BOARD SUPPLIED WITH FRAMING KIT BE REPLACED WITH A FULL SHEET OF NON COMBUSTIBLE BOARD TAPED AND MUDDED JOINTS MAY ...

Page 10: ... CENTRE 18 3 4 x 28 1 8 8198 1 NON COMBUSTIBLE BOARD TOP L R 18 3 4 x 17 3 4 2 9 8198 5 NON COMBUSTIBLE BOARD SIDE 5 x 44 1 8 2 10 9194 5 BASE PLATE 5 3 4 L 2 11 5049 993 SCREW DRYWALL Pkg 1 1 4 30 1 Top Frame Assembly Lay out side studs 2 and center studs 4 on a large flat surface Fig 12 Using the screws provided 1 attach the header stud 5 and the plate stud 6 to the center studs 4 TC54 FRKT Fig ...

Page 11: ...e assembled frame to the unit framing brackets Fig 14 Attach at the fasteningpointsthroughtheaccessholes in the outer side studs 3 4 Secure to Existing Framing Secure the frame assembly to existing framing through the stud header 5 and the base plates 10 5 Install Non combustible Board Top and Sides Use drywall screws 11 to install the non combustible top 7 8 and sides 9 Fig 15 Fig 13 Fig 14 Fig 1...

Page 12: ... it is fully supported along the full width and depth of the fireplace NON COMBUSTIBLE FINISH MATERIAL This fireplace may be recessed up to a maximum depth of 6 this recess must be constructed from non combustible material The space between the outside lintels and the firebox must be completely free of any obstruction or debris and the window with trim fitted must be able to move freely No buildin...

Page 13: ... the fireplace 3 Remove access panel from right hand side of the firebox Fig 17 4 Connect a 110 V AC electrical supply to the outlet installed inside the control box Fig 18 5 Connect the gas supply to each of the valves Fig 19 See gas supply section 6 Plug the A C adaptors into the outlet Fig 20 7 Attach the electrical box for the supplied wall control to the framing in the desired location up to ...

Page 14: ...gscrewsintheaccess panel and tighten 20 Remove the pressure gauge and the extension test fitting and thread the pressure test port plug into the pressure test port Thread sealant is required on the threads Refer to burner installation manual 21 Turn the fireplace on and verify that the connections are tight Standing Pilot Function Only for use where permitted The control system on this fireplace i...

Page 15: ...ly before removing the plug from the supply pressure test port or manifold pressure test port There are four ports on this fireplace The top two are connected to the rear burner and the bottom two are to the front burner Manifold pressures should be checked on both to ensure they are correct Verify gas pressures with the fireplace lit and on the highest setting Please refer to the Burner Installat...

Page 16: ...onents approved for use with the Town and Country Fireplace are shown in Fig 26 NOTE It is recommended that the High Capacity Power Vent Terminal be painted with hi temp paint See manual for details NOTE A vertically vented TC54 cannot be power vented 12 Pipe Length TCVT 811X12 18 Pipe Length TCVT 811X18 24 Pipe Length TCVT 811X24 48 Pipe Length TCVT 811X48 12 Adjustable Pipe Length TCVT 811X12ADJ...

Page 17: ... vent runs may be used RefertoFig 27fordetails Foroptimum performance and flame appearance keep the vent length to a minimum Connections between each vent system component must be tightly joined secured with sheet metal screws and sealed MINIMUM TOTAL VENT HEIGHT WITH NATURAL GAS 10 MINIMUM TOTAL VENT HEIGHT WITH PROPANE 20 Fig 27 MINIMUM 5 OF VERTICAL PIPE REQUIRED BEFORE FIRST ELBOW 17 TC54 CE2 ...

Page 18: ...e vent pipe is in place install a storm collar on top of the shield This will prevent loose insulation from falling into the area between the vent pipe and the shield Vent Pipe 1 Install the first section of vent pipe into the collar on top of the fireplace Secure in place with screws and seal with ap proved HighTemperature self adhesive aluminium tape provided 2 Continueaddingventpipelengthsupand...

Page 19: ...llar for a snug fit Apply a thick horizontal ring of mastic around the pipe at top of the storm collar Fig 30 3 Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided Fig 30 Seal screw heads and joint with caulking to prevent any moisture entering the venting system VERTICAL TERMINATION CAP TCVT 9365 FLASHING STORM COLLAR TC42 90665 MASTIC NOTE ADJUSTABLE FOR ...

Page 20: ...rom arc bend prior to installation to ease the process Minimum clearances to the vent terminal must be maintained as shown in figure 40 41 Measure clearances to the nearest edge of termina tion hood NOTE Vent terminal must not be recessed NOTE LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES Terminal to Sloped Roof Pitch Table minimum ft m Flat to 6 12 1 00 0 30 Over 6 12 to 7 12 1 25 0...

Page 21: ...for the correct position of restrictor for the vent configuration of your installation Restrictor positions are based upon lab tests The ideal position may vary slightly with installation Restrictor position is too closed if the flame has the following characteristics Flame is excessively tall and lifting Flame lacks movement Flame soots Restrictor position is too open if the flame has the followi...

Page 22: ...e necessary to place the burner loose in the firebox with the connections completed before the right side panel can be installed The burner installation can then be completed 6 Install the Right Side Panel by inserting the bottom of the panel in first and then angling it up into position 7 Re install the Side Panel Retainers 8 Install the Left and Right Front Panels BEIGE HERRINGBONE TCPN 771 TUSC...

Page 23: ... Place two larger magnets on back of the top and bottom rails 3 Attach the side rails Even the ends up with the door frame 4 Attach the top and bottom rails and adjust so mitres are even at the corners 5 Place TC magnetic logo in bottom right corner Finishing Touch Trim Kit Instructions 23 TC54 CE2 080211 36 ...

Page 24: ...this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance to replace any part of the control system any gas control which has been under water 310106 5051 173 5 TC30 Hot while in operation Do not touch Severe burns may result Keep children clothing furniture gasoline and other liquids having flammable vapours away Keep burner and contr...

Page 25: ...on again The handset is now synchronized with the fireplace Initial Settings Time and temperature 1 Press and hold the A1 and A2 buttons at the same time until the temperature symbol flashes Fig 39 2 Use the up and down arrows to set pre ferred temperature units F or C 3 PressOKandthe hour valuewillstart to flash 4 Use the up and down arrows to set the hour value 5 Press OK and the minute value wi...

Page 26: ... The center button on the remote control can be used to turn the fireplace ON and OFF With the fireplace off press the center button to turn it on The MAN and flame icons will be displayed on the screen A second push will turn it off The MAN and flame icons will disappear from the screen When the fireplace is on the up and down buttons located above and below the center button are used to modulate...

Page 27: ...1 weekday ON time Fig 45 2 Use the up and down buttons to change the time to the desired ON time 3 By pressing the OK button the P1 week day OFF time will flash Fig 45 4 Use the up and down buttons to set the desired OFF time 5 Press the OK button and the P2 weekday ON time will flash 6 Repeat the process to set the P2 week day P1 weekend and P2 weekend pro grams 7 When the P2 OFF time is set and ...

Page 28: ...s and hold the thermostat button on the lower right hand side of the hand held remote for 5 seconds Fig 48 The temperature icon on the display will flash Fig 49 3 While the temperature icon is flashing use the up and down arrows to set the temperature to the desired setting 4 Once the desired setting is reached press the OK button If the OK button is not pressed the icon will continue to flash for...

Page 29: ...retaining clips Annual Inspection a Remove glass panel and inspect the decorative burner media such as logs pebbles glass etc for soot build up If excessive build up of soot is present have a qualified service person inspect and adjust the unit for proper combustion Clean the decorative media and use a brush or vacuum cleaner to clean the burner paying close attention to the burner ports b Check t...

Page 30: ...54 BODY ASSM TC54 CE 2 GLASS ASSM GLAS 2054ASSY 3 FRAMIMG KIT TC54 FRKIT ITEM DESCRIPTION PART NO 4 PANEL SETS HERRINGBONE TCPN 771 TUSCAN TCPN 772 HERITAGE RED TCPN 773 BLACK PORCELAIN TCPN 774 C C B BROWN PORCELAIN TCPN 774CB C 3 FRAMIMG KIT 3a STEEL STUDS 3b NON COMBUSTIBLE BOARD 4 PANEL SETS 4a PANEL LEFT SIDE 4b PANEL UPPER 4c PANEL RIGHT SIDE 4d PANEL LEFT BASE 4e PANEL RIGHT BASE 4f PANEL L...

Page 31: ...TUBE 1c 1 2 FLEX TUBE 1d CONTROL MOUNTING BRACKET 1e IGNITION MODULE 1f WIRING HARNESS 1g IGNITION SENSOR WIRES 1h PRESSURE TEST ASSEMBLY 1i AC ADAPTOR 1j TC36ST TEST BULKHEAD 1k TC36ST TEST BULKHEAD LOCK 1l WING NUT 1m TC30 MINIMUM RATE SCREW NG 2 BULKHEAD ASSEMBLY KIT 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1 2 BULKHEAD FITTING 2e 1 4 BULKHEAD FITTING 2f GROMMET PLATE 2g ...

Page 32: ...ssure side egnarO egnarO egnarO egnarO Power V ent switch wire Supplied Black Black ST ANDARD A WG 14 2 WIRE OR EQUIV A LENT NOT SUPPLIED Pressure Switch Low pressure side 1 1 5 V o lt 60 Hz 1 8A Power V ent Fan 1 4 Male Connector Gas V a l v e White Green White Orange Black Black Red 1 4 Male Connector 1 4 Male Connector 1 4 Female Connector 1 4 Female Connector Main Pilot TEE T O V E N T T A P A...

Page 33: ...TCVT RTA VERTICAL TERMINATION CAP TCVT 9365 ROOF SUPPORT BRACKET TCVT 93915 STORM COLLAR TC42 90665 CEILING FIRESTOP TCVT THIMA Fig 54 33 TC54 CE2 080211 36 Roof Termination Kit ...

Page 34: ...16 1 4 24 PIPE 22 1 4 48 PIPE 46 1 4 Fig 55 ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1 8 TO 6 3 4 A B C 12 PIPE 13 7 16 23 1 4 18 PIPE 17 9 16 27 5 8 24 PIPE 21 7 8 31 3 4 48 PIPE 38 3 4 44 7 8 A B 16 1 16 1 1 4 6 1 8 1 1 4 Fig 56 Vent Offset Chart C 34 TC54 CE2 080211 36 Vent Pipe Dimensions ...

Page 35: ...all to Appliance Du mur latéral a l appareil 4 in 4 po 102 mm Ceiling to Appliance Plafond a l appareil 24 in 24 po 610 mm Mantel to Appliance Du manteau al appareil 17 in 17 po 432 mm Maximum Mantel Extension Allongement maximum du manteau 12 in 12 po 305 mm See Installation Manual for more detail Voyez des Directive de l Installation pour plus détaux Mantel Supports Supports du manteau 4 in 4 po...

Page 36: ...Printed in Canada Technical support 1 250 748 1184 Web site www townandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 ...

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