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49585IN-15946 REV G  

©2007 TOWING PRODUCTS, INC 

For Installation Assistance or Technical Help, Call 1-888-521-0510 

INSTALLATION INSTRUCTIONS 

PLYMOUTH, MI. 

Trunnion Style 

Weight Distributing Kits 

DEALERS: 

Give these instructions to your customers.

 

 
SIZING WD AND TRAILER HITCH SYSTEMS 

1.  

Refer to provided Consumer Information to weigh loaded trailer tongue to determine proper system size. 

 
2.  

Choose a system with tongue rating at or above the actual trailer tongue weight.   

 
3.  

Tongue rating of trailer hitch must meet or exceed measured tongue weight of trailer.  OEM hitches may not be rigid 
enough for tongue weight and may need to be replaced (too much flex and won’t carry load). 

 
4.  

Total trailer gross weight rating must never exceed tow vehicle rated gross tow rating. 

 
INITIAL SET-UP

 

1.  

Line up tow vehicle and trailer on level pavement, in straight-ahead position, uncoupled. 

 
2. 

Level the trailer.  Measure and record the distance from the ground to the top of the coupler (Fig.1, page 2). 

 
3.  

Select a hitch ball with a diameter that matches the trailer coupler size.  The three most common sizes are 1-7/8", 2", 
and 2-5/16".  Select ball with 1-1/4" or 1" threaded shank that is V-5 rated equal to or greater than trailer gross vehicle 
weight rating (GVWR).  

 

 

 WARNING: Raised balls usually have reduced load ratings.  Ball rating MUST equal or exceed trailer GVWR. 

 

4.  

Attach hitch ball to the ballmount (A).  Standard height hitch balls with 1-1/4" shanks are supplied with lockwashers and 
nuts (If you must use a 1” shank ball, use the provided 58184 bushing (B) to reduce hole size in ballmount (A) to 1”).  
Always use a lockwasher and place between the ballmount and nut. Unless otherwise specified by ball manufacturer 
torque ball nut to 450 ft/lbs for 1-1/4" nut, 250 ft/lbs for 1" nut. 

 
5.  

Some installations may require a longer draw bar (C).  Extended bumper guards, pickup truck "caps", or rear mounted 
spare tires can limit turn angles unless a longer bar is used.  Individual draw bars (C) are available in various sizes. 

49585 
49586 
49587 

Summary of Contents for Professional Series

Page 1: ...re and record the distance from the ground to the top of the coupler Fig 1 page 2 3 Select a hitch ball with a diameter that matches the trailer coupler size The three most common sizes are 1 7 8 2 and 2 5 16 Select ball with 1 1 4 or 1 threaded shank that is V 5 rated equal to or greater than trailer gross vehicle weight rating GVWR WARNING Raised balls usually have reduced load ratings Ball rati...

Page 2: ... adjustment Insert 3 4 X 4 1 2 bolt F through the lower hole in the ballmount and install 3 4 lockwasher G and 3 4 nut H Rotate ballmount up to approximately the center of the tilt adjustment and install one adjustment washer J on 3 4 x 5 1 2 bolt K and insert bolt in upper slot in the ballmount Note The adjustment washer hole is not on center and can be rotated 180 for maximum head adjustment or ...

Page 3: ...bove Set the bottom pin of the trunnion into the lower socket of the ballmount and slide the pin into the top slot of the ballmount The spring bar will have to be rotated outward approximately parallel to the vehicle bumper to insert the top trunnion pin Repeat for the other side The spring bars will fit on either side as they are not made right or left handed 5 Position the snap up brackets on tr...

Page 4: ...ead assembly must be tilted forward The trailer must be uncoupled and the upper bolt removed from the head assembly The head is then pivoted up as appropriate Reassemble and recheck the wheel well height Check to see if trailer is level if not you may need to re adjust ballmount angle and or position Check to see that there is room for the spring bar and chain to move freely when turning a corner ...

Page 5: ...hifting Tongue weight should be about 10 15 percent of the gross trailer weight for most trailers Too low a percentage of tongue weight will often produce a tendency to sway Excess weight on the tongue can also lead to sway and damage hitch and or tow vehicle SWAY CONTROLS A sway control can help minimize the affects of sudden maneuvers wind gusts and buffeting caused by other vehicles Use of a sw...

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