TOTALIFT TsMVC 25 User Manual Download Page 3

 

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1.  SAFETY INSTRUCTIONS AND WARNINGS 

Before using your TOTALIFT TsMVC battery charger, please take the time to read these 
instructions carefully.  
The owner’s manual is an important part of the charger. It’s recommended to keep it in good 
condition for the lifetime of the charger. It should be kept in a dry and clean place, always 
available to the users. 
 
To indicate important instructions, the following blocks are used throughout this manual. 
 

 

 

 

 

GENERAL 

 
Battery charging products can cause serious injury or death, or damage to other equipment or 
property, if the operator does not strictly observe all safety rules and take precautionary 
actions. 
Safe practices must be learned through study and training before using this equipment. 
Only qualified personnel should install, use, or service this equipment. 
 

SHOCK PREVENTION 

 

Bare conductors or terminals in the output circuit, or ungrounded, electrically-live equipment 
can fatally shock a person. To protect against shock, have competent electrician verify that 
the equipment is adequately grounded and identify what terminals and parts are electrically 
HOT. 
 
The body’s electrical resistance is decreased when wet, permitting dangerous current to flow 
through the body. Do not work in a damp area without being extremely careful. Stand on dry 
rubber mat or dry wood and use insulating gloves when dampness or sweat cannot be 
avoided. Keep clothing dry. 
 
INSTALLATION AND GROUNDING - A power disconnect switch must be located at the 
equipment. Check the data label for voltage and phase requirements. If only 3-phase power is 
available, connect single-phase equipment to ONLY TWO WIRES of the 3-phase line. 
DO NOT CONNECT the equipment grounding conductor to the third live wire of the 3-phase 
line as this makes the equipment frame electrically HOT, which can cause a fatal shock. 
If a grounding conductor is part of the power supply cable, be sure to connect it to a properly 
grounded switch box or building ground. If not part of the supply cable, use a separate 
grounding conductor. Don’t remove a ground prong from any plug. Use correct mating 
receptacles. Check ground for electrical continuity before using equipment. The grounding 
conductor must be of a size equal to or larger than the size of the line conductors. 
CHARGING LEADS – Inspect leads often for damage to the insulation. Replace or repair 
cracked or worn leads immediately. Use leads having sufficient capacity to carry the operating 
current without overheating. 
BATTERY TERMINALS – Do not touch battery terminals while equipment is operating. 

CAUTION! 

This operation can be dangerous for the user.

ATTENTION! 

This operation is important for the functionality and reliability of the charger.

Summary of Contents for TsMVC 25

Page 1: ...TOTALIFT T Series Portable MVC 110 120 Constant Current Multivoltage User Manual ...

Page 2: ...URN AND BODILY INJURY PREVENTION 4 FIRE AND EXPLOSION PREVENTION 4 ARCING AND BURNING OF CONNECTOR 4 MEDICAL AND FIRST AID TREATMENT 4 2 DESCRIPTION OF THE CHARGER 5 3 INSTALLATION OF THE CHARGER 5 AC INPUT CONNECTION 5 AC INPUT VOLTAGE SETTINGS 6 4 HOW TO USE THE CHARGER 8 PROGRAMMING SEQUENCE 8 CHARGE PROCESS 10 END OF CHARGE 11 MANUAL STOP 12 OVERCURRENT PROTECTION 12 SHUTDOWN ON BATTERY DISCON...

Page 3: ...tting dangerous current to flow through the body Do not work in a damp area without being extremely careful Stand on dry rubber mat or dry wood and use insulating gloves when dampness or sweat cannot be avoided Keep clothing dry INSTALLATION AND GROUNDING A power disconnect switch must be located at the equipment Check the data label for voltage and phase requirements If only 3 phase power is avai...

Page 4: ...tilation is poor The ventilation system should be designed to provide an adequate amount of fresh air for the number of batteries being charged This is essential to prevent an explosion Always keep sparks flames burning cigarettes and other sources of ignition away from the battery recharging area Do not break live circuits at the terminals of batteries Do not lay tools or anything that is metalli...

Page 5: ...h includes flat membrane keyboard and LCD display 3 INSTALLATION OF THE CHARGER Conditions of use Operating temperature 5 C to 45 C Storage temperature 20 C to 60 C Relative humidity less than 75 CAUTION Risk of electrical shock The charger can be installed by qualified personnel only To prevent fire or shock hazard do not expose the unit to rain or moisture Don t use the unit in presence of flamm...

Page 6: ...res find the POWER TRANSFORMER TAPS and the label with the list of the NOMINAL voltages available that are located on the left side of the internal panel TsMVC 25 TsMVC 50 1 1x 120 VAC 1x 250 VAC 2 1x 115 VAC 1x 240 VAC 3 1x 110 VAC 1x 230 VAC 4 1x 105 VAC Using an adequate AC voltmeter measure the value of the REAL AC input voltage available at the mounting location of the charger Identify which ...

Page 7: ..._____________________________________________________________________________________ Page 7 13 Example for a charger TsMVC 25 if the measured voltage is 117 VAC the transformer should be connected to the tap number 2 that corresponds to 115 VAC TsMVC 25 TsMVC 50 ...

Page 8: ...the same that was programmed in the previous charge cycle The factory setting for this parameter is 2000 Ah The Maximum time limit will be the same that was programmed in the previous charge cycle The factory setting for this parameter is 12 h The Maximum voltage limit is calculated as the 140 of the measured battery voltage If the ENTER button is pressed during the 10 seconds the display will sho...

Page 9: ...e capacity 10Ah Maximum programmable capacity 2000Ah By pushing the ENTER button the value is saved 5 The display shows the message By pushing the buttons and set the maximum Voltage limit with steps of 0 1 V Default value is 140 of the measured battery voltage Min programmable Voltage Measured value 1V Maximum programmable Voltage 70V By pushing the ENTER button the value is saved 6 The board sho...

Page 10: ...arge is in progress the display continues to show the battery voltage Volts the charging current Amps the total capacity returned to the battery Ah and the charging time hours and minutes END OF CHARGE If the charge ends because the PROGRAMMED TIME is reached the display shows the following messages alternately If the charge ends because the MAX PROGRAMMED CAPACITY is reached the display shows the...

Page 11: ...election is made by pushing ENTER If you select STOP CHARGE the charge is stopped and the board gives the message If one button is pressed the board goes to the beginning of the programming sequence If you select MODIFY PROGRAM the board allows you to modifying the 3 programmed parameters without stopping the charge V Vo ol lt ts s A Am mp ps s A Ah h T Ti im me e C CH HA AR RG GE E C CO OM MP PL ...

Page 12: ...display goes back to the normal visualization OVERCURRENT PROTECTION If during the charge the current exceeds a max value programmable with password default value is 80A for more than 5 seconds the charge is stopped and the display shows these messages alternately V Vo ol lt ts s A Am mp ps s A Ah h T Ti im me e O OV VE ER RC CU UR RR RE EN NT T S SH HU UT TD DO OW WN N C CH HE EC CK K V VO OL LT ...

Page 13: ...used to save automatically the charge parameters programmed by the user This exclusive feature allows the user to program the desired charging parameters only the first time when a battery is connected The next time that the TOTALIFT TsMVC is powered and a battery is connected all the parameters previously programmed by the user will be in memory so the operation of the charger is always FULLY AUT...

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