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13. Control System Assy.

SN

DESCRIPTION

QTY/UNIT

13.1 CONTROL ASSY.

1

13.2 CONTROL BASE COMP.

1

13.3 CONTROL ADJUSTING SPRING

1

13.4 CROSS POND SCREW (M5×34)

1

13.5 FLANGE BOLT (M6×14)

1

13.6 GOVERNOR SPRING

1

13.7 THROTTLE RETURN SPRING

1

13.8 GOVERNOR ROD

1

13.9 FLANGE NUT (M6)

1

13.10 GOVERNOR ARM BOLT (M6)

1

13.11 CONTROL ARM

1

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Summary of Contents for TP155001

Page 1: ...GASOLINE GENERATOR TP155001 TP155001 5 UTP155001 totaltoolsworld TOTAL TOOLS WORLD...

Page 2: ...al injury or equipment damage if instructions are not followed NOTE Gives helpful information If a problem should arise or if you have any questions about the generator consult an authorized dealer or...

Page 3: ...wever the generator will vibrate on an irregular surface so choose a level place without surface irregularities If the generator is tilted or moved during operation fuel may spill and or the generator...

Page 4: ...t pour water directly over the generator nor wash it with water WARNING Be extremely careful that all necessary electrical grounding procedures are followed during each and every use Failure to do so...

Page 5: ...otice Displacement Air cooled 4 stroke OHV Gasoline Engine 9 Fuel type Automotive Unleaded Gasoline Fuse less circuit breaker V Rated current 12 A HP rpm Safety device type 8 3 DC Output Rated power f...

Page 6: ...1 Fuel tank 2 Fuel valve 3 Air filter cover 4 Choke lever 5 AC socket 6 Key switch 7 Ground earth terminal 8 Oil filter cap 9 Recoil starter 10 DC output 11 DC circuit beaker 12 Voltmeter 13 Spark pl...

Page 7: ...evel line Do not screw in the oil filler cap when checking oil level Change oil if contaminated See How To Maintenance Recommended engine oil Use 4 stroke automotive detergent oil of API service class...

Page 8: ...Otherwise fire accident may occur CHECK ENGINE FUEL Make sure you review each warning in order to prevent fire hazard Do not refill tank while engine is running or hot Close fuel valve before refueli...

Page 9: ...Keep area clear of in flammables or other hazardous materials Keep generator at least 3 feet 1 meter away from buildings or other structures Only operate generator in a dry well ventilated area Keep e...

Page 10: ...y occur unless instructions are followed carefully Use battery of recommended capacity Turn the starter switch to the STOP position when mounting or dismounting battery When mounting battery connect t...

Page 11: ...the AC circuit breaker to the position OFF c Open the fuel valve STARTING THE GENERATOR Check the oil level before each operations as outlined by the article CHECK ENGINE OIL CAUTION RUN STOP ON OFF...

Page 12: ...continuously If the engine fails to start return the key to the RUN position and wait about 10 seconds then start again Do not turn the key switch to START position when the engine is running to preve...

Page 13: ...fore connecting it to the generator Do not move the generator while it is running Be sure to ground the generator if the connected appliance is grounded Failure to ground unit may lead to electrical s...

Page 14: ...the connected electrical device Is grounded WARNING TWIST up to 30A up to 20A 110 120V 110 120V 220 240V GFCI Ground Fault Circuit Interrupter Receptacle duplex REC1 Locking Receptacle REC4 Style Ampe...

Page 15: ...utput VOLTAGE SWITCH Select the voltage using the VOLTAGE SWITCH in accordance with the electrical appliance Refer to TABLE 2 120V 120V 240V CAUTION TABLE 2 Change the VOLTAGE SWITCH after turning the...

Page 16: ...the package DC Circuit Breaker DC circuit breaker is turned off to shut down the DC power when the DC is over the usage range or the battery is defective Check the generator and or battery for overlo...

Page 17: ...Charging time is varied according to the kind of battery and discharged level of battery Measure the specific gravity of electrolyte fluid by means of hydrometer every one hour during battery charging...

Page 18: ...tch to the STOP position e Close the fuel valve OIL SENSOR IF APPLICABLE a The oil sensor detects the fall in oil level in the crankcase and automati cally stops the engine when the oil level falls be...

Page 19: ...fluorescent lamps require 1 2 to 2 times the indicated wattage during start up Loads for mercury lamps require 2 to 3 times the indicated wattage during start up Electrical motors require a large sta...

Page 20: ...orsepower 500 300 Y 1 6 Horsepower 750 500 Y 1 4 Horsepower 1000 600 Y 1 3 Horsepower 1400 700 Y 1 2 Horsepower 2350 875 Y Television Tube type 300 300 Flat Screen 20 120 120 Flat Screen 46 190 190 Co...

Page 21: ...800 Monitor LCD style 30 30 Printer 400 600 400 600 Hot Water Heater 4500 4500 Y Garage Door Opener 1420 720 Recreational Applications Approximate Starting Wattage Approximate Running Wattage 240V req...

Page 22: ...tage Approximate Running Wattage Air Compressor 1 2 hp 1600 975 1 hp 4500 1600 Bench Grinder 8 in 2500 1400 Circular Saw Heavy Duty 7 1 4 in 2300 1400 Concrete Vibrator 1 2 hp 840 avg 840 avg 1 hp 108...

Page 23: ...1050 400 1 3 Horsepower 1350 450 Horsepower 1800 600 Horsepower 2600 850 1 Horsepower 3000 1000 1 Horsepower 4200 1600 2 Horsepower 5100 2000 3 Horsepower 6800 3000 4 Horsepower 9800 4800 Capacitor St...

Page 24: ...ence 25 miles 250 250 Milk Cooler 1800 1100 Milker vacuum pump 2hp 2300 1000 Portable Heater kerosene diesel fuel 50 000 BTU 600 400 90 000 BTU 725 500 150 000 BTU 1000 625 Battery Charger 15 amp 380...

Page 25: ...proximate voltage loss when an extension cord of 300 feet approx 100 meters is used to connect an appliance or tool to the generator Nominal cross section A W G Allowable current No of strands strands...

Page 26: ...tenance schedule indicated in the table is based on the normal generator operation Should the generator be operated in extremely dusty condition or in heavier loading condition the maintenance interva...

Page 27: ...and nuts Daily Daily Yearly Daily Daily Check and refill engine oil Change engine oil Note1 Clean spark plug Clean air cleaner Replace air cleaner element Clean fuel filter Check and replace carbon b...

Page 28: ...the electrode gap to 0 6 to 0 7 mm 0 024 to 0 028 in Gap 0 6 to 0 7 mm 0 024 to 0 028 in CLEANING FUEL STRAINER Dirt and water in the fuel are removed by the fuel strainer a Remove the strainer cup a...

Page 29: ...not generating power or its voltage is low 5 mm 10 11mm Effective brush length Length when new CHECKING CARBON BRUSH Brush Maintenance Essentials Effective Length The brush is the area which touches...

Page 30: ...remove the brush Assembly 1 While pressing the brush against the slip ring secure it by tightening it with the two flange bolts When doing so confirm that the brush is in the proper position relative...

Page 31: ...deteriorate making engine starting difficult Remove the carburetor float chamber and also drain the carburetor Change engine oil Check for loose bolts and screws tighten them if necessary Clean gener...

Page 32: ...alve If empty refill fuel tank making sure not to overfill If connected turn off the power switch on the connected appliance and unplug If loose push spark plug cap back into place Remove spark plug a...

Page 33: ...EAD COVER WASHER COMP 1 1 3 WASHER COVER PACKING 1 1 4 HEAD COVER COMP 1 1 5 HEAD COVER PACKING 1 1 6 FLANGE BOLT M10 80 4 1 7 SPARK PLUG 1 1 8 EXHAUST PIPE STUD BOLT 2 1 9 CYLINDER HEAD COMP 1 1 10 C...

Page 34: ...O RING 14mm 1 2 4 FLANGE NUT 10 mm 1 2 5 CRANK CASE 1 2 6 BALL BEARING 6207 1 2 7 WASHER 8 3 17 1 1 2 8 LOCK PIN 10 mm 1 2 9 GOVERNOR ARM SHAFT 1 2 10 OIL SEAL 8 14 5 1 2 11 DRAIN PLUG WASHER 12 mm 2...

Page 35: ...OIL SCALE SEAL RING 1 3 5 OIL SEAL 35 52 8 1 3 6 FLANGE BOLT M8 35 7 3 7 CRANKCASE COVER 1 3 8 GOVERNOR GEAR WASHER 6 mm 1 3 9 GOVERNOR GEAR 1 3 10 SLIDER SHAFT 1 3 11 SLIDER WASHER 6 mm 1 3 12 GOVERN...

Page 36: ...4 Crankshaft system assy SN DESCRIPTION QTY UNIT 4 1 CRANK 1 4 2 CRANKSHAFT COMP 1 4 3 BALANCE SHAFT 1 36...

Page 37: ...ION QTY UNIT 5 1 COMPRESSION RING A 1 5 2 COMPRESSION RING B 1 5 3 OIL RING A 2 5 4 OIL RING B 1 5 5 PISTON PIN CLIP 20 mm 2 5 6 PISTON 1 5 7 PISTON PIN 1 5 8 CONNECTING ROD 1 5 9 CONNECTING COVER 1 5...

Page 38: ...ARM 2 6 4 ROCKER BOLT 8 mm 2 6 5 PUSH ROD GUIDE PLATE 1 6 6 ROD PUSH 2 6 7 CAM FOLLOWER 2 6 8 CAMSHAFT 1 6 9 EX VALVE HELMET 1 6 10 EX VALVE SPRING RETAINER 1 6 11 VALVE SPRING 2 6 12 VALVE SPRING SE...

Page 39: ...ARTER ASSY 1 7 2 PLATEN 1 7 3 SPRING RETAINER 1 7 4 PLATEN SPRING 1 7 5 STARTER DETENT 2 7 6 DETENT SPRING 2 7 7 RECOIL STARTER REEL 1 7 8 START RETURN SPRING 1 7 9 RECOIL STARTER CASE COMP 1 7 10 REC...

Page 40: ...8 Fan covers system assy SN DESCRIPTION QTY UNIT 8 1 SHROUD 1 8 2 FLANGE BOLT M6 14 6 8 3 FAN COVER COMP 1 8 4 CORD CLAMPER 1 40...

Page 41: ...1 TUBE CLIP 1 9 2 TUBE A 1 9 3 TUBE B 1 9 4 WIPE HARNESS CLIP 1 9 5 DASHPOT CHECK VALVE 1 9 6 MANUAL CHOKE STAY ASSY 9 7 CARBURETOR IRON GASKET 9 8 CARBURETOR ASSY 9 9 CARBURETOR PAPER GASKET 9 10 CAR...

Page 42: ...10 Flywheel system Assy SN DESCRIPTION QTY UNIT 10 1 FLYWHEEL 1 10 2 FLYWHEEL 1 10 3 SPECIAL WOODRUFF KEY 1 10 4 COOLING FAN 1 10 5 STARTER PULLEY 1 10 6 FLYWHEEL NUT M16 1 42...

Page 43: ...NOISE SUPPERSSOR CAP ASSY 1 11 2 INGITION GOIL ASSY 1 11 3 STOP SWITCH CORD 1 11 4 STOP SWITCH CORD HOLDER 1 11 5 FLANGE BOLT M6 25 2 11 6 CORD GROMMET 1 11 7 CHARGE COIL ASSY 1 11 8 FLANGE BOLT M6 4...

Page 44: ...12 Starter motor System assy SN DESCRIPTION QTY UNIT 12 1 UNIT STARTER MOTOR 1 12 2 CONTACTOR ASSY 1 12 3 FLANGE BOLT 8 35 2 44...

Page 45: ...SY 1 13 2 CONTROL BASE COMP 1 13 3 CONTROL ADJUSTING SPRING 1 13 4 CROSS POND SCREW M5 34 1 13 5 FLANGE BOLT M6 14 1 13 6 GOVERNOR SPRING 1 13 7 THROTTLE RETURN SPRING 1 13 8 GOVERNOR ROD 1 13 9 FLANG...

Page 46: ...7 14 3 MUFFLER STAY COMP 1 14 4 MUFFLER PROTECTOR SEAL 1 14 5 MUFFLER SIDE PROTECTOR 1 14 6 MUFFLER INNER PROTECTOR COMP 1 14 7 MUFFLER COMP 1 14 8 MUFFLER OUTER PROTECTOR COMP 1 14 9 EX PIPE GASKET...

Page 47: ...CLEANER COVER COMP 1 15 2 AIR CLEANER ELEMENT 1 15 3 FLANGE NUT M5 4 15 4 AIR CLEANER SEPPARATOR 1 15 5 AIR CLEANER SEAL 1 15 6 AIR CLEANER CASE COMP 1 15 7 BREATHER TUBE 1 15 8 FLANGE NUT M6 1 15 9...

Page 48: ...FILLER CAP COMP 1 16 2 FUEL FILTER 1 16 3 FUEL TANK COMP 1 16 4 FUEL METER ASSY 1 16 5 FLAT SCREW 2 16 6 FLANGE BOLT 4 16 7 AIR DUCT WASHER 4 16 8 TANK CUSHION COLLAR 4 16 9 CONTROL BOX RUBBER 4 16 1...

Page 49: ...l panel SN DESCRIPTION QTY UNIT 17 1 CONTROL PANEL COMP 1 17 2 ENGINE SWITCH ASSY 1 17 3 VOLTMETER ASSY 1 17 4 CIRCUIT BREAKER 1 17 5 ELECTRICAL OUTLET 2 17 6 EARTH TERMINAL SET 1 17 7 CONTROL PANEL C...

Page 50: ...rame SN DESCRIPTION QTY UNIT 18 1 FUEL TANK MOUNTING RUBBER 2 18 2 FRAME COMP 1 18 3 FLANGE BOLT M6 12 4 18 4 FLANGE NUT M8 4 18 5 BOTTOM RUBBER LEFT 2 18 6 BOTTOM RUBBER RIGHT 2 18 7 FLANGE NUT M10 4...

Page 51: ...19 1 STATOR COVER 1 19 2 STATOR ASSY 1 19 3 COOLING FAN 1 19 4 BRUSH ASSY 1 19 5 TAPPING SCREW 3 19 6 RR HOUSING 1 19 7 PAN SCREW 1 19 8 FLANGE BOLT M6 124 0 FLANGE BOLT M6 138 1 19 9 AUTOMATIC VOI RE...

Page 52: ...OLT 2 19 13 ROTOR COMP 1 19 14 BEARING ASSY 1 19 15 PLAIN WASHER 1 19 16 FLANGE BOLT M10 1 19 17 FLANGE BOLT M5 0 19 18 HEX BOLT M5 20 9 19 19 VOLT CHANGE TERMINAL BR AC W 1 19 20 PLAIN WASHER 5mm 2 1...

Page 53: ...TTERY PLATE 1 20 4 BATTERY TRAY BASE 2 20 5 BATTERY SETTING BOLT 2 20 6 BATTERY SETTING PLATE 1 20 7 BATTERY GUARD 1 20 8 FRAME JOINT WASHER 8 20 9 EARTH CABLE ASSY 1 20 10 STARTING CABLE ASSY 1 20 11...

Page 54: ...T0319 V07 MADE IN CHINA www totaltools cn TOTAL TOOLS CO PTE LTD GASOLINE GENERATOR...

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