Toshiba T-Series T1000 Installation And Operation Manual Download

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T1000 Series UPS Installation and Operation Manual – 91074-002

16. UPS Protection System

16.1 UPS Protection Devices

The following schematic shows the electrical locations of the protection devices on the UPS.

16.2 UPS Protection Devices Fault Response

The following charts show the UPS response to common faults.

TABLE 16-1

UPS FAULT PROTECTION FUNCTIONS

Protection Item

Output Overvoltage Output Undervoltage

Output Overload

LCD Message

VOOV

VOUV

OL110

Cause

Control malfunction;

EEPROM error

(reprogram or replace)

Control malfunction;

Fuse opened; Load issue

Loading that exceeds design

parameters

Operation Mode

After Fault

Bypass operation – Chopper and inverter are

stopped

Inverter OL: Transfer to bypass;

Bypass OL: Inverter stopped,

chopper continues to boost DC

bus

Audible Alarm

Continuous buzzer

See Audible Alarm Functions on

page

Visible Alarm

Red Fault LED on

Inverter OL: Fault lamp off

Bypass OL: Fault lamp on

Relay Contact

Alarm

Fault relay closed

Bypass relay closed

Fault relay open;

Inverter OL: Bypass relay closed

Bypass OL: Bypass relay open

Auto-retransfer*

Inverter OL: Yes if bypass is OK

Bypass OL: No

Input

Abnormal

Low Battery

Level

Overheating

Overcurrent

Current Limit

Overload

Overvoltage/

Undervoltage

Output

Power

Line Filter

Inverter

*Static Switch

Optional

Transformer

Input

Power

Input

Fuse

Power Flow

Bypass

* Switches are

solid state

devices.

MCCB

Output

Fuse

MOV Over-

current

Protection

Batteries

–

Rectifier/

Chopper

Negative

Bus

FIGURE 16-1

UPS PROTECTION DEVICE LOCATIONS

Summary of Contents for T-Series T1000

Page 1: ...S Part 91074 002 July 2015 Manufactured in the USA Copyright 2015 TOSHIBA International Corporation All rights reserved T1000 Series UPS INSTALLATION AND OPERATION MANUAL SINGLE PHASE 6 KVA Rackmount Configuration Tower Configuration ...

Page 2: ...b T1000 Series UPS Installation and Operation Manual 91074 002 ...

Page 3: ...vide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation ...

Page 4: ...ified the warranty period for the UPS or UPS part is 36 months from the shipment date see Toshiba International Corporation bill of lading Unless otherwise specified the warranty period for a UPS battery is 24 months from the shipment date see Toshiba International Corporation bill of lading JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY ...

Page 5: ...hiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 2015 Toshiba International Corporation All rights...

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Page 7: ... 10 6 2 System Installation 11 6 3 Tower Installation with Cap 12 6 4 Rackmount Installation Bracket Mounting Holes 13 6 5 4 Post Rack Installation Instructions 13 7 Wiring the System 16 7 1 Layout Power Module 16 7 2 Layout Battery Module w Outlet Panel 17 7 3 Layout Transformer Module 18 7 4 Power Module Cable Size and Tightening Torque 18 8 Operating Precautions 21 9 Control Panel 22 9 1 Contro...

Page 8: ...ontrol Panel Navigation and Menu Access 36 13 2 Top Menu Sub Menu Tree 37 13 3 Monitor Sub Menu Parameter Tree 38 13 4 Setting Sub Menu Parameter Tree 39 13 5 Records Sub Menu Parameter Tree 40 14 Operation 41 14 1 Cold Start 41 14 2 EPO and Remote Stop 41 15 Communication Interfaces 43 15 1 Remote Contacts 43 15 2 Optional RemotEye Network Card 44 15 3 Optional Google ChromeTM Browser App 45 15 4...

Page 9: ...000 Dimensional Drawings C 1 Appendix D T1000 Packing Lists and Kit Contents D 1 Inter Module Cabling Identification D 1 Appendix E T1000 Optional Installation Kit Instructions E 1 E 1 Optional 3 Module Tower Cap Kit 93178 E 1 E 2 Optional Tower Caster Kit 90508 E 2 E 3 Optional T1000 2 Post Rack Fixed Installation Kit 92801 E 5 E 4 Optional T1000 4 Post Rack Slide Installation Kit 92800 E 8 E 5 O...

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Page 11: ...ual they will include important safety information that must be carefully followed Safety Alert Symbol indicates that a potential personal injury hazard exists Prohibited Symbol indicates DO NOT take action Mandatory Symbol indicates that the following instruction is required Ground Symbol indicates the location of the equipment grounding conductor Electrical Voltage Shock Hazard Symbol indicates ...

Page 12: ... 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation Notice The FCC regulations provide that changes or modifications made to this device that are not approved by Toshiba International Corporation may void the authority granted to the user by the FCC to operate this equipment EMC Directive Cl...

Page 13: ...is vérifier la tension électrique avant l entretien Les condensateurs restent chargés après coupure de l alimentation Tout contact accidental avec des composants sous tension électrique peut provoquer des blessures ou la mort Fermer et verrouiller toutes les sources d alimentation RISQUE DE CHOC ÉLECTRIQUE 90624 1 75 3 00 WARNING ARE TEXT AREA DANGER TENSION AC Cette UPS est alimentée par plus d u...

Page 14: ...ED MUST BE UL RECOGNIZED WARNING AREA BACKGROUND COLOR ANSI DANGER RED WARNING AREA TEXT COLOR ANSI WHITE TEXT AREA BACKGROUND COLOR ANSI WHITE TEXT AREA TEXT COLOR ANSI BLACK CORNER RADIUS VENDOR STANDARD 0 00 0 00 3 75 4 75 L UPS et l armoire de batterie auront des tensions dangereuses présentes même après avoir coupé l alimentation AC THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATI...

Page 15: ...ce The nominal battery voltages for these models is as follows UNIT BATTERY VOLTAGE 6 kVA 216 Vdc Nominal 1 string of 18 x 12V batteries Servicing the batteries should only be performed by a qualified factory authorized representative who is knowledgeable about batteries and the required precautions Keep unauthorized personnel away from batteries To arrange for battery replacement contact Toshiba ...

Page 16: ...any part of a grounded battery can result in electrical shock The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance CAUTION CAUTION CAUTION WARNING 3 1 Qualified Personnel Only Qualified personnel are those who have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and have rec...

Page 17: ... best results store the UPS in the original shipping container and place on a wood or metal pallet Storage temperature 4 104 F 20 40 C The optimum storage temperature is 70 F 21 C A higher ambient temperature will require recharging more frequently during storage Avoid storage locations that Are subject to extreme temperature changes or high humidity Are subject to high levels of dust or metal par...

Page 18: ...n radiate radio frequency energy during operation Although RFI noise filters are installed inside of the unit there is no guarantee that the UPS will not influence some sensitive devices that are operating near by If such interference is experienced the UPS should be installed farther away from the affected equipment and or powered from a different source than that of the affected equipment 6 It i...

Page 19: ...orrect voltage to the input terminals of the UPS 10 Hardwire Only Connect the output terminals of the UPS to the load in line with local wiring regulations Size the branch circuit conductors in accordance with NEC Table 310 16 5 1 Conductor Routing and Grounding 1 Use separate metal conduits for routing the input power output power and control circuits 2 Follow the wire size and tightening torque ...

Page 20: ...a Transformer module is used then the battery module s may or may not have an output panel FIGURE 6 1 RACKMOUNT 240VOUT SYSTEM WITH C 13 C 19 PANEL OUTPUT 240VAC 10A OUTPUT 240VAC 15A 10A 10A 15A 15A CN12A CN12B CN12A CN12B REAR VIEW POWER MODULE BATTERY MODULE 2 BATTERY MODULE 1 FIGURE 6 2 RACKMOUNT 120VOUT SYS TEM WITH TRANSFORMER MODULE CN12A CN12B CN12A CN12B REAR VIEW POWER MODULE BATTERY MOD...

Page 21: ...PTIONAL CASTERS An optional caster kit may also be purchased with each module to facilitate relocating the system before and after installation RACKMOUNT CONFIGURATION Each rackmount configuration module ships with a 4 Post Rack Fixed Mounting Kit P N 92802 for mounting the module in a standard 19 inch rack Other rack mounting kit configurations are available Fig ure 6 6 OPTIONAL 2 POST RACK FIXED...

Page 22: ...2 Facing the front of the modules arrange them left to right in the following order See Fig 6 1 6 4 Transformer Module if available Power Module Battery Module with output panel if available Second Battery Module without output panel if available NOTE There is a Tower Cap for 2 and 3 module tower systems Fig 6 7 shows Tower Cap instal lation for a 2 module system 3 Press the T1000 Tower Cap over t...

Page 23: ... for 4 Post Fixed Mounting Brackets Kit 92802 Heavy object Can cause muscle strain or back injury Use lifting aids and proper lifting techniques when handling or installing T1000 Modules 6 5 4 Post Rack Installation Instructions Use the 4 Post Fixed Rackmount Kit 92802 1 kit per module to mount the T1000 module in a 19 inch 4 Post rack as follows Contents Fixed 4 Post Rack Installation Kit 92802 1...

Page 24: ...ide of the module at Fig 6 9 1 using four Phillips 8 32 x 1 4 screws 6 Secure the Rear Brackets P N 92746 to the left and right rear side of the module at Fig 6 9 2 using 1 Phillips 8 32 x 1 4 screw each in the top and bottom slot and use a Phillips 10 32 x 1 2 in the center slot Fig 6 9 3 Install the Module s in the 4 Post Rack CAUTION Battery Modules weight 150 lb 68 kg Use lifting aids and prop...

Page 25: ...15 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE 6 10 4 POST RACK FIXED ...

Page 26: ...p Contacts TB4 10 VDC 8 EPO 240V Remote Emergency Power Off EPO Contacts TB3 240 208 VAC 9 OUTPUT L N G Hardwire output terminals Line Neutral and Ground TB2 FIGURE 7 2 POWER MODULE HARDWIRED CONFIGURATION P N T1P0A6000GVG T1P0A6000GVGR3 FIGURE 7 3 POWER MODULE WITH 6 50P LINECORD L1 OPTION P N T1P0A6000GVGL1 T1P0A6000GVGR3L1 3 Post Input Terminal Block and one each 3 Post Output Terminal Block an...

Page 27: ...cles 2 ea NEMA L6 20R 250V 20A 10 OUTPUT 240VAC 30A Outlet Receptacle 1 ea NEMA L6 30R 250V 30A 11 OUTLET FUSE 20A Outlet Fuse for NEMA L6 20R receptacle 250V 20A 12 OUTLET FUSE 20A Outlet Fuse for NEMA L6 20R receptacles 250V 20A 13 OUTLET FUSE 30A Outlet Fuses for NEMA L6 30R receptacle 500 600V 30A 14 OUTLET FUSE 30A Outlet Fuses for NEMA L6 30R receptacles 500 600V 30A CN12A CN12B FIGURE 7 4 B...

Page 28: ...ber Terminal Capacity AWG Recommended Wire Stripping Length in mm Tightening Torque lb in N m 6 kVA AC Input Line Neutral L N 24 6 10 8 0 43 in 11 mm 11 21 1 2 2 4 AC Input Ground G 24 6 10 8 11 21 1 2 2 4 AC Output Line Neutral L N 24 6 10 8 0 43 in 11 mm 11 21 1 2 2 4 AC Output Ground G 24 6 10 8 11 21 1 2 2 4 EPO Switch Plug 30 12 18 16 0 27 in 7 mm 3 5 4 4 0 4 0 5 Remote Switch Plug 30 12 18 1...

Page 29: ...s Batt Module BC1 CN12B to either Batt Module BC2 CN12A or Batt Module BC2 CN12B using keyed Anderson Connectors 3 92858 240V and 92883 208V Power Module L6 30 Output to Xfmr Module Cable Both Factory Supplied L6 30P twistlock to Xfmr Module keyed Anderson Connector 4 TB2 240V Hardwire Output User Supplied two wire plus ground 5 TB1 240V Hardwire Input User Supplied two wire plus ground FIGURE 7 5...

Page 30: ...eyed Ander son Connectors 3 92858 AC Connector Cable Power Module L6 30R Output to Batt Mod ule Output Panel P1 P2 Both Factory Supplied L6 30P twistlock to Xfmr Module keyed An derson Connector 4 Output L6 30R Receptacle Panel User Selectable Can be either a L6 30 Receptacle or a 3 Post 3 wire terminal 240V output 5 Output L6 30R Receptacle Accommodates L6 30P twistlock cord alternate output for ...

Page 31: ...ting time such as vacuum cleaners and machine tools oversizing the UPS for locked rotor current would be required 6 DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS 7 DO NOT place hang or paste any objects on the exterior surfaces of the UPS 8 The capacitors of the UPS maintain a residual charge for a while after turning the UPS off 9 DO NOT attempt to disas...

Page 32: ...ss to Enter the highlighted category In Settings page use to enter configuration mode or confirm changes 11 Cold Start Switch Starts UPS in backup mode when utility power is not available NOTICE If Utility Power is not restored before the batteries are fully dis charged the UPS will shut down See Section 12 5 6 RUN STOP Push button Toggle Inverter between On Line RUN and Bypass STOP mode 11 RUN ST...

Page 33: ...Warning Normal UPS in operation AC INPUT Green ON Input voltage is within specified range Green Flashing Input voltage is over specified range Green OFF No input voltage or low input voltage NOTE Online Fault LEDs are dual diodes Red and Green Amber is caused by Red and Green LED s turning on together 9 3 LCD Display Open the Main Menu The LCD Display can display up to four lines of 20 characters ...

Page 34: ...e is at least one more selection after the current one 2 Press the down push button Fig 9 1 2 The selection pointer moves one line down to Monitor Fig 9 2b Now the up and down arrows are displayed in the right hand column This indicates there is at least one selection above and below the current selection 3 Pressing the down push button moves the selection pointer to Settings Fig 9 2c 4 Pressing t...

Page 35: ...ated Vout The parameter selection display will open It will display only one option at a time Scroll through the available choices using the up and down push buttons until the correct value is displayed Fig 9 3d 6 Press ENTER MENU to load the new value When the new value is accepted the display returns Success Fig 9 3e 7 Press the ESC MUTE push button Fig 9 1 4 to return to the parameter screen Fi...

Page 36: ...ghtly to compensate for line losses Default 0V Path MENU QUICK CONFIG Vout Adjust Vout Adjust xxV Battery Installation Date Set during factory testing Reset when battery modules are replaced Path MENU QUICK CONFIG Batt Ins Date Batt Ins Date mm dd yyyy UPS Date Current Date Set at the factory and backed up by an internal battery Only change when necessary Path MENU QUICK CONFIG UPS Date UPS Date d...

Page 37: ...these steps NOTE The UPS can be placed in Bypass mode only if the Input and Output voltage parameters are set the same e g 240 Vin 240 Vout 208 Vin 208 Vout Bypass is disabled if the Input and Output voltage parameters are different UPS is Initially OFF 1 Switch on MCCB1 The ONLINE FAULT LED will briefly illuminate then turn off The UPS is in Bypass ONLINE FAULT LED Off AC INPUT LED Steady Green I...

Page 38: ...hen Bypass has been disabled See 10 3 NOTE 3 Remove power from the T1000 UPS System Switch off MCCB1 The AC POWER LED will turn off ONLINE FAULT LED Off AC INPUT LED Off UPS is Initially in BYPASS 1 The Bypass state will show ONLINE FAULT LED Off AC INPUT LED Steady Green 2 Remove power from the T1000 UPS System Switch off MCCB1 The AC POWER LED will turn off ONLINE FAULT LED Off AC INPUT LED Off ...

Page 39: ...ation and Use In Online Mode the Toshiba T1000 UPS provides continuous computer grade AC power in a compact high performance and energy efficient unit The UPS unit ensures safe and reliable operation of critical office equipment All units feature an audible alarm which sounds if the battery voltage drops below a specified minimum during use This is an additional aid to help protect valuable office...

Page 40: ...S s bypass circuit back to the inverter circuit after removing the overload if set to do so Under Setting Status Config Ctl set En AutoXfer to Enable NOTE Bypass will be automatically disabled if the rated input and output voltages or frequencies are dif ferent 12 2 On Line Run operation The following illustration shows circuit power flow when the UPS is operating normally in the Online Mode The U...

Page 41: ...input breaker output and battery circuits Usually the emergency power off switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS unit and the load equipment connected to it The EPO function is initiated by pressing the switch to the closed shutdown position The effect of using the EPO switch is the same whether the UPS unit is in AC...

Page 42: ... battery backup time and discharge process is explained in Section 12 7 12 9 12 6 Frequency Conversion Mode CVCF The default Frequency mode is Auto detect the Output frequency will be the same as the Input frequency 60 Hz in and 60 Hz out or 50 Hz in and 50 Hz out In Auto detect the parameter CVCF is set to DISABLED NOTE Only ENABLE parameter CVCF if the desired output frequency is different that ...

Page 43: ... The following illustration graphically shows the battery discharge process at full load conditions 12 8 Battery Low Voltage Tolerances Excessive discharge will cause the UPS battery voltage to drop The chart shown below lists the voltage level at which each UPS low voltage alarm will sound when loaded to rated full load at 240V and at what level the low voltage condition will cause the unit to au...

Page 44: ...ontrol starts and current gradually decreases as the batteries charge to their normal fully charged state In the third period a slight trickle current continues to flow into the batteries to keep them fully charged and floating at the normal Vdc level A full recharge usually requires 24 hours 90 recharge in 4 hours after a complete discharge The following chart shows the rated maximum and minimum ...

Page 45: ... batteries are either depleted or bad power to the load may be interrupted when a battery test is conducted The UPS must be in Online mode ENABLE MANUAL BATTERY TESTING 1 Navigate to MENU Setting Status Config Ctl En Batt Test and select Enable to allow the battery test to be performed 2 Navigate to MENU Setting Status Config Ctl Batt Test Freq and select the desired mini mum wait time between bat...

Page 46: ...Fig 9 1 for a detailed description of the LCD display layout and controls for the T1000 UPS There are four options available under the selection MENU Only Quick Config and Settings allow the user to change parameter settings The Menu Trees are laid out in Sections 13 2 13 4 Details of the menu entries are listed in Appendix B T1000 Menu Table ...

Page 47: ...sterisk by it in QUICK CONFIG or SETTING such as EN Batt Test and En Startup Delay requires the user to cycle power to the UPS to activate the selected value FIGURE 13 1 TOP MENU Screen Default Display On Line STATUS Screen MENU MENU Records Settings Monitor Quick Config RECORDS Operation Backup Warning Fault MONITOR Battery Bypass Status Config Ctl Output Input Identification SETTING Output Histo...

Page 48: ...BYPASS Bypass Voltage Bypass Config Bypass Current Bypass Power VA Bypass Frequency BATTERY Discharge Current Battery Voltage Battery Capacity Charger Status Battery Runtime Total Discharges Batt Ins Date Batt Sdown Level Low Batt Level STATUS CONFIG CTL Battery Temp System CTL Temp Current State EPO Status Inter Comm Status Batt Test Cond MONITOR Battery Bypass Status Config Ctl Output Input Iden...

Page 49: ...Time System Op Time Backup Op Time Max System Temp UPS Lifetime Max Battery Temp Total OLs Total VIVUs Total Backups Total Faults Total Mode Change Total Warnings Total Sys Change FIGURE 13 3 SETTING MENU AND SUB MENUS STATUS CONFIG CTL Faults Requested State Warnings En CVCF UPS Status Comm CVCF Frequency UPS Time UPS Date Startup Mode En Startup Delay Mode of Rmt Sdown En Batt Test En Batt Test ...

Page 50: ...ORMAT Example Rec No nn mm dd yyyy hh mm ss FR from mode Factory Svc Code TO to mode C 252 WARNING RECORD FORMAT Example Rec No nn mm dd yyyy hh mm ss F1 0x Hex F2 0x Hex F3 0x Hex BACKUP RECORD FORMAT Example Rec No nn mm dd yyyy hh mm ss W1 0x Hex W2 0x Hex W3 0x Hex OPERATION RECORD FORMAT Example Rec No nn mm dd yyyy hh mm ss Message Duration SOURCE Source Code Rec No 170 01 23 2014 10 36 10 F...

Page 51: ...s Fig 14 1 5 The transition from Cold Start to Online is automatic once the utility power is connected NOTE After starting in Cold Start if you press START STOP while still in backup before utility power is restored the unit will go into shutdown 14 2 EPO and Remote Stop There are two terminal blocks designated EPO and Rem Stop for connecting switches to the UPS to allow remotely 100 m Stopping or...

Page 52: ...sfers from Normal Backup to Bypass after a 1 2 sec detection delay See the diagram below When the closed Remote Stop switch is opened the UPS transfers from Bypass back to it s initial state Normal Backup after a 1 2 sec detection delay If the UPS is in bypass when the Remote Stop is closed no action is taken Detection Delay 1 2 Sec Detection Delay 1 2 Sec Remote Status Switch Normal Backup Mode C...

Page 53: ... Logic NO Normally Open NC Normally Closed In the UPS 1 Fault Signal NO Closed when fault detected 2 UPS stop common Backup stop when the level changes from Low 3 to 15 V to High 3 to 15 V 3 UPS stop LAN Shutdown signal input 4 Normal input power supply NO Closed with normal Input Voltage 5 Signal common Common signal return 6 Bypass operation NO Closed during bypass operation 7 Low Battery NO Clo...

Page 54: ... install the RemotEye network card Follow the steps below 1 The RemotEye network card can be installed with the power module energized or not 2 Remove the blank cover plate over the RemotEye option slot 3 Slide the RemotEye printed circuit board into the extension option slot of the UPS 4 Secure the printed circuit board using the UPS supplied screws 5 See the RemotEye User Manual to complete the ...

Page 55: ... com store Figure 15 3 4 Find and select the Toshiba T1000 Series UPS Monitoring Program app See Figure 15 4 5 Click ADD TO CHROME 6 To monitor a T1000 Series UPS connect the de vice running the monitoring program to the T1000 USB port See Figure 15 5 7 Click on the app icon to start the Monitoring app FIGURE 15 4 GOOGLE CHROME APP ICON FOR Toshiba T1000 Series UPS Monitoring Program FIGURE 15 5 C...

Page 56: ...otEye Network Card The EMD also provides two user defined dry contacts for additional monitoring These dry contacts can be used with devices that provide normally open or normally closed results such as door sensors smoke detectors motion detectors and liquid detectors FIGURE 15 4 OPTIONAL ENVIRONMENTAL MONITORING MODULE EMD P N RMTI EMD HT RJ 45 PORT Intrusion Sensor Smoke Detector Motion Sensor ...

Page 57: ...r and inverter are stopped Inverter OL Transfer to bypass Bypass OL Inverter stopped chopper continues to boost DC bus Audible Alarm Continuous buzzer See Audible Alarm Functions on page Visible Alarm Red Fault LED on Inverter OL Fault lamp off Bypass OL Fault lamp on Relay Contact Alarm Fault relay closed Bypass relay closed Fault relay open Inverter OL Bypass relay closed Bypass OL Bypass relay ...

Page 58: ...ilure High internal ambient temperature Chopper malfunction Inverter chopper fault Operation Mode After Fault Shutdown No output Bypass operation Chopper and inverter are stopped Inverter OL Transfer to bypass Audible Alarm Continuous buzzer Visible Alarm Red Fault LED on Relay Contact Alarm Fault relay closed Bypass relay closed Auto retransfer No UPS will attempt two sequential Auto retransfers ...

Page 59: ...ice BYPOL Y Bypass Overload UPS is over loaded Shut down excess equipment to reduce load CHRGOV Y Charger Overvoltage Charger overvoltage condition occurred UPS is faulty Check the UPS operation conditions at time of fault Not advisable to restart the UPS Call Toshiba for service CL Y Current Limit Load on UPS out put exceeds unit specifications Reduce load on UPS output DCIB Y DC Bus Imbalance DC...

Page 60: ...ly faulty Check the UPS operation conditions at time of fault Not advisable to restart the UPS Call Toshiba for service VOUV Y Output Undervoltage Output undervoltage condition occurred UPS is possibly faulty Check the UPS operation conditions at time of fault Not advisable to restart the UPS Call Toshiba for service 16 4 System Warning Messages Warning messages are generated when a noncritical ab...

Page 61: ...ower returns to normal Check bypass power BYPUV N Bypass Undervoltage Bypass voltage less than UPS specifica tions See NOTE Page A 1 Bypass Voltage UPS in Bypass Mode UPS turns off bypass power to the load until bypass power returns to normal Check bypass power CALL Y Service Call Required Inspection of the unit is advised Have inspection service performed CHRGOV Y Charger Overvoltage Battery Char...

Page 62: ...ted to UPS Call Toshiba for service RS232ERR N Communication Error at Service Port Call Toshiba for service REYEUER N Communication Error at LAN Call Toshiba for service VDCUVBT N DC Bus Undervoltage During Bat tery Test Call Toshiba for service VIOV N Input Overvoltage Input voltage exceeds UPS specifications UPS in On Line Mode UPS switches to BACKUP mode until Input Voltage returns to normal Ch...

Page 63: ... setup Ensure correct input frequency is selected in UPS settings FLT A fault has occurred See Fault records FWUPERR Firmware Update Error Call Toshiba for service INIT Initialization UPS is initializing No action needed INV Inverter mode Inverter is running it can be On Line Battery Test or Backup LANSD UPS goes to Shutdown triggered from customer supplied LAN SD circuit Deactivate LAN shutdown s...

Page 64: ...omes equipped with internal backup batteries packaged in three sets of 6 batteries per bat tery pack NOTICE Ensure the T1000 battery packs are replaced with battery packs of the same part num ber Failure to do so may cause unexpected loss of backup power 17 4 Part Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts 1 Electrolytic capacitor PC Bo...

Page 65: ...er Module Tower T1P0A6000GXGR3 T1P0A6000GXG 63 63 28 6 28 6 92 92 41 7 41 7 Battery Module Rack Battery Module Tower T1B06000005R3 T1B06000005 147 147 66 7 66 7 176 176 79 8 79 8 Battery Mod w Panel Option Rack Tower T1B06000005R3Px T1B06000005Px 149 149 67 7 67 7 178 178 80 8 80 8 Transformer Module Rack Transformer Module Tower T1X06000GA N1 R3 T1X06000GA N1 76 76 34 5 34 5 105 105 47 6 47 6 1 S...

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Page 67: ...F full load Greater than 0 97 Startup Delay sec Default 0 sec Range 0 800 sec in 1 sec increments Ground leakage max mA 5 mA UPS only Internal AC Input Breaker Rating 50 A 240 V Surge Protection kA or Category MOV 250 Joules on Input BYPASS Voltage V selectable Set by display panel 10 15 of nominal default 10 10 of nominal 15 20 of nominal NOTE The Display software cannot make floating point decim...

Page 68: ...ess than 0 5 Vrms Current A 25 A Current limited to 25 A regardless of selected output voltage Max Overload Current continuous A 25 A Crest Factor 3 0 at full load Leakage Current to Ground mA 5 mA Inrush Current Protection via Soft Start Charge Circuit Frequency Hz 50 60 Hz auto sensing Frequency Selectable Converter Yes 50 60 Hz Frequency Regulation Free Running Mode 0 25 Hz Frequency Sync Range...

Page 69: ...cally raised for lighter loads Ripple Current Max of Full Load Current 15 Battery Leakage to Ground mA 100 mA maximum Battery Capacity Required at Full Load W Battery 6505 WB at nominal Bus Voltage 6826 WB at shutdown Battery Test Interval per hr Automatic and Manual Battery Low Alarm 90 of full 216 V Battery Charge Battery Protection Fuse Overvoltage Protection 2 50 VPC 3 of battery voltage Prote...

Page 70: ... Standard 5 22 in x x 24 38 in x 16 73 in 133 mm x 619 mm x 425 mm Caster Option 5 22 in x 29 29 in x 17 48 in 133 mm x 744 mm x 4445 mm Clearance Rackmount in mm Front 32 in Rear N A in Top Bottom N A in Sides N A Clearance Tower in mm Front 32 in Rear 4 in Sides Top 4 in Bottom N A Enclosure Unit enclosure made from sheet metal meeting NEMA 1 and UL Type 1 Standard Color O Brien Black Emergency ...

Page 71: ...put voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site 3 An initial charge time of 24 hrs is necessary to obtain proper battery performance level before unit is placed in operation 4 If Vin is below the minimum Vin window the UPS goes to Battery Mod...

Page 72: ...derson receptacles Output Receptacle Panels Optional Receptacle and Rating Optional Output Receptacle Panel 91425 4 ea C 13 250 V 10 A 4 ea C 19 250 V 15 A 91427 2 ea L6 20R 250 V 20 A 1 ea L6 30R 250 V 30 A Output Receptacle Panels Optional Receptacle Fusing 91425 C 13 2 x 250 V 10 A C 19 2 x 250 V 15 A 91427 L6 20R 1 x 250 V 20 A L6 30R 1 x 250 V 30 A Weight lb kg 147 lb 66 7 kg Dimensions Rackm...

Page 73: ...one horizontal blade are limited to 20A MECHANICAL Cable Access Rear Input Anderson connectors from Power Module Receptacles 4 x 5 20R Duplex Output Receptacles Weight lb kg 76 lb 34 5 kg Dimensions Rackmount WxDxH in mm w o Side Supp Tab 16 73 in x 24 38 in x 5 22 in 425 mm x 619 mm x 133 mm w Side Supp Tab 19 03 in x 24 38 in x 5 22 in 483 mm x 619 mm x 133 mm Dimensions Tower WxDxH in mm Standa...

Page 74: ...A 8 T1000 Series UPS Installation and Operation Manual 91074 002 ...

Page 75: ...ed Vout 200 208 220 230 240 User selectable Vout Adjust 10 to 10 V in 1 V steps Batt Ins Date mm dd yyyy UPS Date Ddd mm dd yyyy Mon 01 13 2013 UPS Time hh mm AM or PM En Batt Test Enable Disable Monitor MONITOR Identification Manufacturer TOSHIBA Typeform UH3B2060C6 Serial No nnnnnnnnn e g 080112345 Main Fware Ver Main Firmware Version Main BSector Ver e g UH3MSV00001 Main BLoader Ver e g UH3MBL0...

Page 76: ...g Input Voltage nnnV Input Current nn nA Input Frequency nn nHz Input Power W nnnnW Input Power VA nnnnVA Rated Iin 26 0A Input Voltage nnn Input Current nnn Rated InPower W 6000W Output Output Config 1 Phase 230V 60Hz e g Output Voltage nnnV Output Current nn nA Output Frequency nn nHz Output Power W nnnnW Output Power VA nnnnVA Output Load nnn Rated Pout W 5400W Rated Pout VA 6000VA Rated PF 0 9...

Page 77: ...f total available battery energy Battery Runtime nnSec Range 0 65535 Charger Status Normal Preventative Stop Total Discharges range 0 232 Batt Sdown Level 79 of nominal 216 V full Batt Charge Batt Ins Date mm dd yyyy Low Batt Level 90 of nominal 216 V full Batt Charge Status Config Ctl System CTL Temp nnC C Battery Temp nnC C Current State Shutdown Online Backup Batt Test Bypass Startup EPO Status...

Page 78: ...et Lvl Range 105 to 118 Battery Batt Life Remain 32547Hr Nominal remaining life based on battery life warrenty Rated Ahr 9 Ahr No Batt Series nn e g 18 in one Battery Module No Batt Paral n e g 1 in one Battery Module Batt Ins Date mm dd yyyy Status Config Ctl Requested State On Line Bypass Shutdown Batt Test Faults 0X00000000 Warnings 0X00000000 UPS Status Comm 0X00000000 En CVCF Enable Disable F...

Page 79: ...nable Disable Batt Test Freq Monthly Weekly Daily Service Port Mode Protocol Default Terminal Factory only En Restart Enable Disable Restart Delay 10 Sec range 0 800 sec En AutoXfer Enable Disable AutoXfer Window 3sec Range 0 600 sec Restart Mode On line Bypass Shutdown History System Op Time nnnnnnSec Up to 10 digits Inverter Op Time nnnnnnSec Up to 10 digits Backup Op Time nnnnnnSec Up to 10 dig...

Page 80: ... digits Total Sys Change nnnn Up to 10 digits Settings Cont Display Ext Comm DFW Ver Display Firmware Version RMTI Ins Dat yyyymmdd RMTI Version RemotEye version RMTI IP nnn nnn nnn nnn RMTI Network Mask nnn nnn nnn nnn RMTI Gateway IP nnn nnn nnn nnn RMTI Status Uninstalled or Installed RMTI Netlink Link Down Link Up Unknown Records RECORDS Fault Rec No nn 1 to 32 Warning Rec No nn 1 to 32 Backup...

Page 81: ...C 1 T1000 Series UPS Installation and Operation Manual 91074 002 Appendix C T1000 Dimensional Drawings FIGURE C 1 T1000 POWER MODULE OVERVIEW ...

Page 82: ...C 2 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 2 T1000 POWER MODULE FRONT ...

Page 83: ...C 3 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 3 T1000 POWER MODULE REAR ...

Page 84: ...C 4 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 4 T1000 POWER MODULE PCB LOCATIONS ...

Page 85: ...C 5 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 5 T1000 BATTERY MODULE OVERVIEW ...

Page 86: ...C 6 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 6 T1000 BATTERY MODULE FRONT ...

Page 87: ...C 7 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 7 T1000 BATTERY MODULE REAR OUTPUT 240VAC 10A OUTPUT 240VAC 15A 15A 10A 15A 10A ...

Page 88: ...C 8 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 8 T1000 BATTERY MODULE INTERNAL LAYOUT ...

Page 89: ...C 9 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 9 T1000 TRANSFORMER MODULE OVERVIEW ...

Page 90: ...C 10 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 10 T1000 TRANSFORMER MODULE FRONT ...

Page 91: ...C 11 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 11 T1000 TRANSFORMER MODULE REAR ...

Page 92: ...C 12 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE C 12 T1000 TRANSFORMER MODULE INTERNAL LAYOUT ...

Page 93: ...Panel Anderson Input 240V T1B06000005R3 91075 1 ea 92855 Batt DC to Pwr Module DC 1 of installation Kit 92802 T1B06000005R3P1 91075 1 ea 92855 Batt DC to Pwr Module DC 1 ea 92858 Pwr Module L6 30 Out to Batt Panel Anderson Input 240V T1B06000005R3P2 91075 1 ea 92855 Batt DC to Pwr Module DC 1 ea 92858 Pwr Module L6 30 Out to Batt Panel Anderson Input 240V Battery Module 2 T1B06000005 91075 1 ea 92...

Page 94: ...D 2 T1000 Series UPS Installation and Operation Manual 91074 002 ...

Page 95: ...tall Tower Cap NOTE If optional Caster Kits P N 90508 are to be used install them before installing the Tower Cap 1 Unpack the T1000 modules and set them in the desired location with the faceplates at the top as shown below Figure 2 A 2 Facing the front of the modules arrange them left to right in the following order Transformer Module if available Power Module Battery Module with output panel if ...

Page 96: ...7 ea Screw PHP Pan Head Phillips 10 32 x 1 2 3 Caster Kit Installation Unpack the T1000 modules and assemble and install the casters as follows CASTER ASSEMBLY 1 Insert each caster appliance s threaded shafts through the Caster Bracket Figure 1 2 Place a 5 16 Belville Washer over each caster shaft then screw on the 5 16 18 nut cap Tighten the nut cap but do not bottom out the washer 3 Repeat Steps...

Page 97: ... x 1 2 Phil ips Screws Figure 4 5 Repeat steps 7 10 for each module in the system 6 Set the module s upright on the casters 7 Position the module s near their final installation location NOTE The casters roll in a straight line but do not swivel To turn the module slide the front or back end laterally to change direction 8 Facing the front of the modules arrange the modules left to right in the fo...

Page 98: ...tion Manual 91074 3 4 module tower systems see T1000 Tower Cap Installation Instructions 94037 2 Use the leveling feet to remove weight from the casters Figure 5 3 The T1000 tower is ready for installing the interconnecting cables See the T1000 Installation and Operation Manual 91074 FRONT LOAD LEVELERS REAR LOAD LEVELERS FIGURE 5 USE LOAD LEVELERS TO STABILIZE TOWER ASSEMBLY ...

Page 99: ...nstalling more than one T1000 module begin with the lowest module first 3 Repeat step 2 for the other three mounting bracket locations for the bottom module 4 If more than one module is being installed for the T1000 system install the next set of cage nuts from the other module s 4 Post Slide Kit three 3 Rack Units 5 1 4 above the first set of cage nuts Figure 5 Repeat steps 2 3 5 Repeat steps 2 4...

Page 100: ...tical arrangement of T1000 modules as indicated in the NOTE above Secure the lowest module in the 2 Post rack to the bottom four brackets Figure 4 Each Front Bracket 2 x Phillips 10 32 x 1 2 in the center slots Figure 3 Each Rear bracket 1 x Phillips 10 32 x 1 2 in the center slots and 2 x Phillips 8 32 x 1 4 screw each in the top and bottom slot Figure 4 2 Repeat Step 7 for the remaining modules ...

Page 101: ...E 7 T1000 Series UPS Installation and Operation Manual 91074 002 FIGURE 5 INSTALL FIRST T1000 MODULE FIGURE 6 INSTALL REMAINING T1000 MODULES ...

Page 102: ... SPO 538 2 ea Bracket Rear Offset SPO 552 8 ea Screw FHP Flat Head Phillips 8 32 x 3 8 in 8 ea Nut serrated head 8 32 8 ea Screw PHP Pan Head Phillips 8 32 x 1 4 in 16 ea Cage Nut 1 4 20 16 ea Hex bolt 1 4 20 x 5 8 with assembled washer 3 Attach E Z Rail to Module No ITEM 1 Slide Rail Inner Member EZ Rail 2 Slide Rail Middle Member 3 Slide Rail Outer Member Outer Rail Sleeve 4 E Z Rail Latch FIGUR...

Page 103: ...t 5 Attach Slide Assemblies to 4 Post Rack 1 Remove the cage nuts from the Slide kit 2 Clip one cage nut Cage Nut 1 4 20 from the 92800 kit over each post s rack mounting hole at the desired elevation NOTE Ensure all bracket slots align with the rack rail mounting holes to establish the bottom unit elevation NOTE If installing more than one T1000 module begin with the lowest module first 3 Clip a ...

Page 104: ... following relative order Transformer Module if present Power UPS Module Battery Module w Output Panel if present Battery Panel w o Output Panel if present 1 Lift the module intended for the bottom slide rail set and slide the module s E Z Rails into the extended Slide Middle Members 2 Gently slide the module backward until the slides are fully retracted 3 Repeat steps 1 2 for the module slide rai...

Page 105: ...ew FHP Flat Head Phillips 8 32 x 3 8 in 8 ea Nut serrated head 8 32 8 ea Screw PHP Pan Head Phillips 8 32 x 1 4 in for mounting inner slide member 16 ea Cage Nut 1 4 20 16 ea SEMS Hex bolt 1 4 20 x 5 8 with assembled washer for racks with 1 4 20 tapped holes 16 ea SEMS Hex bolt 10 32 x 5 8 with assembled washer for racks with 10 32 tapped holes 3 Attach E Z Rail to Module No ITEM 1 Slide Rail Inne...

Page 106: ...ure 3 NOTE Ensure all bracket slots align with the rack rail mounting holes to establish the bottom unit eleva tion 3 Each 2 Post Mounting bracket has four 4 rack mounting bolt holes Figure 1 Slip the cage nut over the top first rack rail mounting hole Repeat for the rail holes corresponding to the 2nd 3rd and 4th bracket bolt holes 4 Attach the 2 Post Slide Bracket on the 2 Post Rack using four 4...

Page 107: ...ide Mount Brackets 4 places See Figure 5 Recommend using holes 1 2 4 and 5 in Figure 5 3 Insert the screws through the Outer Channel Body and 2 Post Slide Bracket Figure 6 4 Secure the four FHP 8 32 x 3 8 in screws with the 8 32 serrated head nuts from 90400 kit The nuts screw on from the outside of the 2 Post Slide Bracket Figure 6 5 Repeat steps 1 4 for the second slide assembly 6 Repeat steps 1...

Page 108: ...utput Panel if present Battery Panel w o Output Panel if present 1 Lift the module intended for the bottom slide rail set and slide the module s E Z Rails into the extended Slide Middle Member 2 Gently slide the module backward until the slides are fully retracted Figure 7 3 Repeat steps 1 2 for the module slide rail set immediately above the bottom one 4 Continue until all modules have been insta...

Page 109: ...s mode 36 C Cable size 24 capacitors 59 Cold Start 47 Cold Start switch 28 Procedure 38 Common mode noise 35 Communication interface 49 Cooling fan 59 D Data See Data Display Screens Data Setting Screens DB9 Connector male pinouts 49 Dimensional Data 60 Disposal 7 E Emergency Power Off EPO function 24 37 Environment 7 F fan 53 Fault protedtion functions 53 54 signal 49 Frequency Warning 27 Front P...

Page 110: ...ooling 59 fuses 59 Low Voltage Tolerance 39 M MAIN tab 34 maximum ambient operating temperature 5 Mode AC Input 36 N Normal input power supply 49 O Operation modes See Modes output disconnect 5 Overvoltage DC 53 output 52 P Power Conditioning 35 Power factor output rated load 39 Power failure signal 49 Precautions 27 Protection System 52 R Recharge Time 40 RECORDS tab Fault messages 54 remote cont...

Page 111: ... Storage 7 T Theory of Operation 35 torque tightening 24 Touchscreen menu tree 34 U UPS Discharge Process 37 38 39 UPS functional overview 35 UPS stop signal input 49 V ventilation 27 Volume Buzzer See Buzzer Volume W warning labels 3 Warranty c d 7 Weights shipping 60 Weights UPS 60 ...

Page 112: ...I 4 T1000 Series UPS Installation and Operation Manual 91074 002 ...

Page 113: ......

Page 114: ...GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road Houston Texas 77041 Tel 713 466 0277 Fax 713 896 5212 US 855 803 7087 Canada 800 872 2192 www toshiba com tic industrial uninterruptible power systems Printed in the U S A ...

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