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Unified Controller nv-pack series typeFR Virtualization Functional Manual

Note (*2)

The following is an indication of CPU load for the transmission.
This band is 3.6 Mbps (receive 1.8 Mbps, send 1.8 Mbps).
PLC: 10%
Windows: 20%
Set within 1.8 Mbp for each transmission and reception.

Reference:

Scan cycle

Data size

Band

20 ms

2250 Word

1.8 Mbps

100 ms

11250 Word

1.8 Mbps

500 ms

56250 Word

1.8 Mbps

1000 ms

112500 Word

1.8 Mbps

The data size of the table is calculated from the band and scan cycle. It does not mean data
size that can be sent and received.

Note (*3) (*4)

Refer to each registration below and decide.
PLC-User station variable
Windows-User station variable

Summary of Contents for nv-pack

Page 1: ...Unified Controller nv pack Series typeFR Virtualization Functional Manual 6F8C1859 ...

Page 2: ...nual in whole or a part is prohibited 3 The contents of this document subject to change without prior notice 4 We extended all possible means to ensure the contents of this Instruction Manual however if you have any questions found any errors or noticed anything wrong please contact us Microsoft Windows is registered trademark of U S Microsoft Corporation in the U S and other countries Linux is re...

Page 3: ...indicates loss of sight injury burns high low temperature electric shock broken bones or intoxication that will have aftereffects and require hospitalization or long term hospital visits for healing 2 An injury indicates an injury burn or electric shock that does not need hospitalization or long term hospital visits for healing 3 Physical damage indicates consequential damage in terms of breakage ...

Page 4: ... failure due to overheat Mandatory Install and wire the system by following the installation conditions and installation procedure described in this document Otherwise it may cause drop fire mechanical failure or malfunction Prohibited Do not install or store the relay output module in the following places Silicon gases are present Silicon products are used It may cause contact failure Prohibited ...

Page 5: ...g parts may cause electric shock CAUTION Mandatory Connect an external power supply that matches the rating Otherwise it may cause explosion or fire Mandatory Wiring work must be done by qualified experts Wrong wiring may cause fire electric shock or mechanical failure Mandatory Install a fuse that matches the current capacity to the external circuit for overload protection of the relay output mod...

Page 6: ...n or halt operations ensure safety Wrong operations or failure to ensure safety may cause an accident or damage to the machine Mandatory When there is any smoke or strange odor turn off the power Otherwise it may cause a fire or electric shock Contact one of our branch offices or service agencies Prohibited Do not forcefully bend pull or twist the power cord and cables It may cause breaks or heati...

Page 7: ...wed it may cause an accident or damage to the machine due to malfunction Mandatory For system safety turn off the load power before the power of the nv pack series If this order is not followed it may cause an accident or damage to the machine Share the external power supply for the I O module with the load power supply whenever possible If this is not possible construct the system so that the ext...

Page 8: ...r supply voltage at the power terminal part of the module during an inspection Otherwise it may cause an electric shock CAUTION Prohibited Do not hit or drop the device or card or give excessive impact Excessive impact can cause mechanical failure Mandatory Touch a grounded metal part to discharge the static electricity on your body before touching the device or card Static electricity on your bod...

Page 9: ...o not throw the battery into the fire The battery may explode CAUTION Mandatory When disposing the battery follow the ordinances or rules of the local government Otherwise it may cause environmental damage Mandatory Dispose the unit and module of the nv pack series as industrial waste Otherwise it may cause environmental damage ...

Page 10: ... short circuit the connector pins with the connector cover Warning sticker The following warning sticker is attached at the upper part of the body indicated by an arrow 注意１感電及び機器破壊の恐れあり本体カバーを取りはずす場合は必ずＡＣケーブルを抜き１分以上経過してから作業を行うこと電源ユニットは分解しないこと２ハードディスクユニット破壊の恐れあり衝撃を与えないこと活線挿抜をしないことただしホットスワップミラーリングディスクシステムの活線挿抜はホットスワップミラーリングディスク取扱説明書に従って操作すること電源ＯＦＦ後３０秒以内の挿抜はしないこと３ファイル破壊の恐れありシャットダウ...

Page 11: ...fety or maintenance of public functions include the following Main unit control systems of nuclear power plants safety protection systems of nuclear facilities and other systems that are critical for safety Operation control systems of mass transportation systems and air traffic control systems Note 3 Special considerations indicate sufficient discussions with Toshiba s engineers to construct a sa...

Page 12: ...ol the inside of the main unit two intake fans are installed on the front and one exhaust fan is attached inside Please check visually or support software that the fan is functioning In order not to disturb the cooling by ventilation please provide enough space around the main body so as not to blow the wind from the opposite direction Also please periodically check whether the ventilation holes a...

Page 13: ...ontroller nv series Integrated Controller V series Engineering Tool 4 Operation Manual Basic 6F8C1290 It describes how to create and debug programs print on paper and save data by nV Tool Unified Controller nv series Integrated Controller V series Engineering Tool 4 Operation Manual Setup 6F8C1291 It describes how to set up nV Tool Unified Controller nv pack series Controller typeFR Instruction Ma...

Page 14: ...tion Chapter 2 Environment Setting It describes Windows environment setting Chapter 3 Functions It describes various functions supported by PLC and Windows Appendix A Maintenance It describes the maintenance method Appendix B Notes It describes the notes Appendix C Information It describes the information Notational conventions The following are the notational conventions for better understanding ...

Page 15: ...Chapter 2 How to setup Windows 11 2 1 Display 12 2 2 Disable Shutdown 13 2 3 Network 15 2 4 Windows Firewall 18 2 5 Power Options 22 2 6 Fast Startup 25 Chapter 3 Functions 27 3 1 Computer Windows 28 3 2 Station Global 31 3 3 Windows User Application Interface C3COM 39 Appendix A Maintenance 41 A 1 Replace Hard Disk 42 A 2 Restore Windows 45 A 3 Install Windows 47 A 4 Terminate Windows 49 A 5 Conf...

Page 16: ...6F8C1379 xiv Appendix C Information 57 C 1 Station global memory map Windows 58 ...

Page 17: ...ications of virtualization function supported by typeFR controller a Unified Controller nv pack series 1 1 Outline 2 1 2 Supported Model 3 1 3 Supported OS 3 1 4 Disk Configuration 4 1 5 Network Configuration 4 1 6 Supported Devices on Windows 5 1 7 Software Configuration 9 ...

Page 18: ... on the host OS In addition Windows is supported as guest OS The virtualization function occupies one CPU core of typeFR controller By nV Tool you can set which of the PLC and Windows occupies the PCI device of the typeFR Host OS typeFR Hardware Guest OS Windows User Application PLC Virtual Environment Figure1 1 Outline Remark The PLC running on the host OS may be simply referred to as PLC in this...

Page 19: ... and set software required for the virtualization function UFR223 Windows license is attached The model is shipped with installation and setting of Windows and software required for virtualization function 1 3 Supported OS Supported guest OS as are as follows Table1 2 Supported OS Edition Version OS Build Windows 10 IoT Enterprise LTSB 2016 32 bit 1607 14393 5 Note In type FR with Windows license ...

Page 20: ...ualization function Physical port LAN 20 and LAN 21 are shared by PLC and Windows Set PLC s and Windows IP addresses to be assigned to the same physical port to different host addresses within the same network address In case of TC net VM is included in nV Tool station configuration physical port LAN 21 is only shared by PLC and Windows Table1 4 An example of Network Configuration IP address PLC M...

Page 21: ... 6 1 Refer 1 6 1 USB Controller 2 Front side USB2 0 TYPE A 2port Refer 1 6 1 Refer 1 6 1 Audio LINE IN OUT MIC IN 3 5φ Mini jack Rear side Occupied Network 10BASE T 100BASE TX 1000BASE T Automatic switching RJ45 connector 2 port Rear side Shared Shared Graphics RGB 1ch Rear side DVI D 1ch Rear side CPU Chipset built in Refer 1 6 3 Refer 1 6 3 DI DO DI DO each 4 points 1 point for remote ON OFF or ...

Page 22: ... rear Either PLC or Windows occupies the USB controller The default setting is PLC on the front and Windows on the back This setting can be changed with nV Tool Note Pay attention to the above points when connecting the mouse and keyboard Note The USB interface does not guarantee the operation of all USB devices ...

Page 23: ... the keyboard mouse to the USB interface for Windows The USB interface for Windows is the default on the rear 1 6 3 Graphic interface The Graphic interface is occupied while Windows is running Only use either RGB or DVI The resolution of the connected LCD monitor is 1920 x 1080 or 1280 x 1024 Set the Windows display setting to be the same as the monitor resolution ...

Page 24: ...ault settings are PLC This setting can be changed with nV Tool Note The extended interface does not guarantee the operation of all PCI and PCI Express devices The status of corresponding device driver compatibility as of April 2017 is as follows Table1 6 The status of corresponding device driver compatibility Device PLC Windows JTNI61 62 PCI Express Supported JTGI23 PCI Express Supported JTLI41 PC...

Page 25: ... Note The typeFR with Windows license is shipped with the above software installed To enable the virtualization function with the typeFR without Windows license use the software installer in the typeFR development environment medium SFTFRDVA The typeFR development environment medium SFTFRDVA is for system developers and is not included in the typeFR main body Important When nV Tool station configu...

Page 26: ...Chapter 1 General Specifications 6F8C1859 10 ...

Page 27: ...11 Chapter 2 How to setup Windows This chapter describes how to setup Windows 2 1 Display 12 2 2 Disable Shutdown 13 2 3 Network 15 2 4 Windows Firewall 18 2 5 Power Options 22 2 6 Fast Startup 25 ...

Page 28: ...ion of the monitor Sign in to Administrator and follow the steps below Right click on the desktop to open the menu and select the Display settings Click the Advanced display settings Click the Resolution tab and select the monitor resolution 1920 1080 or 1280 1024 and click the Apply Figure2 1 Display ...

Page 29: ...s temporarily stopped To prevent misoperation the recommended setting to disable shutdown is as follows Sign in to Administrator and follow the steps below Right click on the start button and select the Run Enter gpedit msc and click the OK button The Local Group Policy Editor appears Expand the tree under User Configuration Administrative Templates Start Menu and Taskbar In the list double click ...

Page 30: ...ick the start button and click the Power button displayed above the start button Make sure that you can not select Shutdown or Restart Figure2 2 Disable Shutdown Note If you shut down or restart after disabling shutdown explicitly execute the corresponding command on the command prompt as follows Shutdown shutdown s Restart shutdown r ...

Page 31: ...Windows Network Adaptor default LAN Port of typeFR Ethernet LAN21 Ethernet 2 LAN20 Ethernet 3 None 1 1 Virtual network dedicated to Transmission between PLC and Windows Important Since there is a risk that the Windows system may become unstable do not enable or disable the following items on each adapter Internet Protocol Version 4 TCP IPv4 Internet Protocol Version 6 TCP IPv6 ...

Page 32: ... to setup Windows 6F8C1859 16 Sign in to Administrator and follow the steps below Right click on the start button and select the Control Panel Select the Network and Sharing Center Select the Change adapter settings ...

Page 33: ...ller nv pack series typeFR Virtualization Functional Manual 17 Right click on the adapter Ethernet 3 to be set and select the Properties Select the Internet Protocol Version 4 TCP IPv4 and click the Properties button ...

Page 34: ...llowing and click the OK button IP address 192 168 10 49 Subnet mask 255 255 255 0 Figure2 3 Network Note The IP addresses of the host PLC and the guest Windows to be assigned to the same physical port shall be set to the same network address and different host addresses About the typeFR network configuration refer to 1 5 ...

Page 35: ...19 2 4 Windows Firewall This section describes how to set Windows Firewall Sign in to Administrator and follow the steps below Right click on the start button and select the Control Panel Select the Windows Firewall Select the Allow an app or feature through Windows Firewall ...

Page 36: ...Chapter 2 How to setup Windows 6F8C1859 20 Click the Allow another app Click the Browse specify the following path and click the Add C nVPack VMScan Servi ce VMScan exe ...

Page 37: ...eries typeFR Virtualization Functional Manual 21 The VMScan will be added to Allowed apps and features Confirm that the connected network it is the Public in the figure is checked and click the OK button Figure2 4 Windows Firewall ...

Page 38: ...Options are not supported in type FR This section describes how to set Power Options Sign in to Administrator and follow the steps below Right click on the start button and select the Control Panel Select the Power Options Select the Choose when to turn off the display ...

Page 39: ...Unified Controller nv pack series typeFR Virtualization Functional Manual 23 Click the Change advanced power settings Set the Power Options Sleep Hibernate after to the Never ...

Page 40: ...Chapter 2 How to setup Windows 6F8C1859 24 Set the Power Options Display Turn off display after to the Never and click the OK button Figure2 5 Power Options ...

Page 41: ...Fast Startup Fast Startup is not supported in type FR This section describes how to set Fast Startup Sign in to Administrator and follow the steps below Right click on the start button and select the Control Panel Select the Power Options Select the Choose what the power button does ...

Page 42: ... How to setup Windows 6F8C1859 26 Click the Change settings that are currently unavailable Uncheck the Turn on fast startup recommended and the Hibernate and click the Save changes button Figure2 6 Fast Startup ...

Page 43: ...27 Chapter 3 Functions This chapter describes various functions supported by PLC and Windows 3 1 Computer Windows 28 3 2 Station Global 31 3 3 Windows User Application Interface C3COM 39 ...

Page 44: ... manages the various functions described in this chapter and the settings of USB controllers and extended interfaces Computer Windows is set DL to typeFR using nV Tool Configure the system with a computer installed nV Tool and typeFR as follows typeFR PC nV Tool PLC LAN DL UL Figure3 1 System Configuration ...

Page 45: ...ied Controller nv pack series typeFR Virtualization Functional Manual 29 3 1 1 Add CPU Function Register Computer Windows as CPU in nV Tool station configuration Register Computer Windows Figure3 2 Add CPU ...

Page 46: ...C Windows USB port rear USB port 4 5 Windows or PLC PLC USB port front PCI slot 50 Windows or PLC PLC PCI Express slot 50 PCI slot 51 Windows or PLC PLC PCI slot 51 PCI slot 52 Windows or PLC PLC PCI slot 52 PCI slot 53 Windows or PLC PLC PCI Express slot 53 Note Alarm status is not enabled if Transmission between PLC and Windows is Yes Important This setting is effective after restarting typeFR a...

Page 47: ... Station Offset indicates the absolute address in the common memory area and Slot Offset indicates the relative address in the 2 Mbyte area for each slot Station Offset Byte Slot Offset Byte 0x00000000 0x00000000 Lead offset of slot 0 0x00200000 0x00000000 Lead offset of slot 1 PLC 0x00240000 0x00040000 User area 32 Kbyte 16 KWORD Station Global PLC 0x00248000 0x00048000 0x00400000 0x00000000 Lead...

Page 48: ...mon memory area Station Global of the typeFR controller via C3COM and Shared Memory Support Software Guest OS Windows C3COM Shared Memory Support Software Host OS PLC Common Memory Area Read Write Read Write Figure3 4 Shared Memory Note To enable the shared memory function set No in Transmission between PLC and Windows or delete the module parameter of Virtual Ethernet VENPort ...

Page 49: ...n memory User in the product tree and register the station variable 3 Windows User As a result the PLC reads the area Windows Station Global as a station variable Windows user application write the area using C3COM Register station variable Figure3 5 Register Windows User station variable ...

Page 50: ...ost OS PLC Common Memory Area Transmission between PLC and Windows refresh refresh Figure3 6 Transmission between PLC and Windows Note It may be restricted packet sending receiving for the transmission between PLC and Windows when CPU load is high in the host or the guest For example if the Windows service or user application process is started and operated and the guest s CPU load transiently app...

Page 51: ...Unified Controller nv pack series typeFR Virtualization Functional Manual 35 Register virtual ethernet VENPort Figure3 7 Add CPU VENPort ...

Page 52: ...rom the lead word No of transmission data Windows PLC Station Global address 3375104 3407870 Lead word No of transmission data from Windows to PLC 4 Windows PLC data size 2 0 32768 Continuous word size minimum 2 words and 2 word alignment unit from the lead word No of transmission data Important This setting is effective after restarting typeFR after DL Note 1 If you want to change from the defaul...

Page 53: ...hin 1 8 Mbp for each transmission and reception Reference Scan cycle Data size Band 20 ms 2250 Word 1 8 Mbps 100 ms 11250 Word 1 8 Mbps 500 ms 56250 Word 1 8 Mbps 1000 ms 112500 Word 1 8 Mbps The data size of the table is calculated from the band and scan cycle It does not mean data size that can be sent and received Note 3 4 Refer to each registration below and decide PLC User station variable Wi...

Page 54: ...6F8C1859 38 2 Register Windows User station variable Open station memory User in the product tree and register the station variable 3 Windows User Register station variable Figure3 8 Register Windows User station variable ...

Page 55: ...Windows Station Global When C3COM for Windows is installed the C3COM module file is copied to the prescribed path They are linked to user application Table3 3 C3COM module File name Path Remrks libvmscan dll C nVPack VMS Dll C Windows System32 C3COM module for dynamic link dll libvmscan lib C nVPack VMS Lib C3COM module for static link lib The next describes the specifications of functions support...

Page 56: ...the slot number to be accessed Slot 1 PLC Slot 3 Windows Return value Normal return is a file handle Abnormal return is zero Note If the argument is correct but the return value is zero Windows access control may be working In that case run the application with administrator privileges to get the file handle 3 3 2 VmsCloseHandle Interface VmsCloseHandle Release a handle Prototype BOOL VmsCloseHand...

Page 57: ...al return is TRUE Abnormal return is FALSE Note For shared memory offset must be 4 byte alignment and size must be 2 words 4 bytes unit 3 3 3 VmsWriteToShmem Interface VmsWriteToShmem Write the data on the Station Global of the slot Prototype BOOL VmsWriteToShmem HANDLE hDevice DWORD dwOffset DWORD dwSize LPBYTE lpBuf Description hDevice the handle taken with VmsCreateFile dwOffset specify byte un...

Page 58: ...Chapter 3 Functions 6F8C1859 42 ...

Page 59: ...43 Appendix A Maintenance A 1 Replace Hard Disk 44 A 2 Restore Windows 47 A 3 Install Windows 49 A 4 Terminate Windows 51 A 5 Confirm typeFR Hardware Clock 52 ...

Page 60: ...e Windows disk s booting priority is higher than the PLC disk only Windows will start up and PLC will not start up There is a possibility of some trouble so be sure to check the boot priority Also confirm that PLC is started with nV Tool after replacement Important If you start Windows only without starting PLC typeFR controller hardware clock may be changed by Windows Refer to A 5 and check that ...

Page 61: ...PLC disk drive bay 0 Windows disk drive bay 1 is in order A 1 2 Change disk boot priority In BIOS MENU select Setup Utility with the arrow keys and enter the Enter key InsydeH20 Setup Utility is displayed Then use the arrow keys to select the Boot tab Boot Type Dual Boot Type Quick Boot Disabled Quiet Boot Disabled System SMOS Cleared Stop PXE Boot to LAN Disabled USB Boot Enabled EFI Device First...

Page 62: ...ve TOSHIBA THNSNJ128GCSY TOSHIBA THNSNJ512GCSY FigureA 5 An example of Hard Disk Drive Boot priority is descending from the top In the above figure the order is THNSNJ 128 GCSY SSD THNSNJ 512 GCSY SSD Use F5 F6 keys to set PLC disk drive bay 0 Windows disk drive bay 1 in this order After changing save the setting with F10 key and exit Remark The various key operation methods of the BIOS MENU are d...

Page 63: ...flow is shown below 1 Remove the PLC disk 2 Connect the Windows disk to be restored 4 After restoration is completed take out the recovery DVD 3 Insert a recovery DVD and boot from it 5 Connect the PLC disk FigureA 6 The flow 1 Remove the PLC disk Confirm that typeFR is stopped and remove the PLC disk from the drive bay 0 2 Connect the Windows disk to be restored Connect the disk to be restored to...

Page 64: ...leted Remove DVD ROM and press any key to shutdown is displayed After removing the DVD it shuts down automatically by key input 5 Connect the PLC disk Connect the removed PLC disk again to the drive bay 0 Important After completing this flow refer to A 1 and confirm that the PLC disk is higher in boot priority If PLC does not start up and Windows starts up try again from the beginning Important If...

Page 65: ...S typeFR machine Guest OS Windows BIOS for VM BIOS Virtual machine VM FigureA 7 System Configuration The flow is shown below Start with the PLC disk drive bay 0 and the Windows disk drive bay 1 connected Important Before starting refer to A 1 and confirm that the PLC disk is higher in boot priority 1 Start typeFR and display BIOS for VM 2 Insert the installation DVD and boot from it 3 After instal...

Page 66: ...ndows desktop is displayed remove the DVD 4 Install audio driver Obtain and install the audio driver for Windows 10 from the website of VIA Technologies Inc VIA Technologies Inc http download viatech com en support driversSelect jsp VIA Vinyl HD Audio Driver Note If Windows is already installed in the Windows disk drive bay 1 and you want to reinstall it start up Windows once on the virtual machin...

Page 67: ...he main unit power button Windows and PLC will be terminated by the shutdown sequence At this time if Windows does not respond it is forcibly terminated in about 3 minutes If the Windows system becomes unstable and you can not operate Windows normally press typeFR main unit power button to forcibly terminate Windows ...

Page 68: ... System Model PFHM76 System Board Manufacture TOSHIBA System BIOS Revision V01 09 System BIOS Date MM DD YY 03 12 2015 MAC Address LAN1 B8 6A 23 7B 1F E7 MAC Address LAN2 B8 6B 23 7B 1F E7 Platform Configuratin Total Memory 8192 MB FigureA 9 Setup Utility The typeFR hardware clock consists of System Time and System Date The format is as follows SystemTime hh mm ss hh Hour of day mm Minute of hour ...

Page 69: ...53 Appendix B Notes B 1 Time 54 B 2 System operation 56 ...

Page 70: ...ardware clock 1 Hardware clock 2 System clock FigureB 1 System configuration B 1 1 When typeFR is started The hardware clock 3 in the figure and the Windows system clock 4 in the figure in the virtual machine are generated based on the host s system clock 2 in the figure at the time of typeFR startup Host OS typeFR machine Guest OS Windows Virtual machine 4 System clock 3 Hardware clock 1 Hardware...

Page 71: ...ck 4 in the figure Host OS typeFR machine Guest OS Windows Virtual machine 4 System clock 3 Hardware clock 1 Hardware clock 2 System clock FigureB 3 When the host system clock is changed B 1 3 When the Windows system clock is changed When Windows s system clock 4 in the figure is changed on Windows the change is immediately reflected in the hardware clock of the virtual machine 3 in the figure Cha...

Page 72: ...tualization function to be operated after verifying by overlooking the entire control system by the user In other words before operating users need to verify the influence on the Windows system such as the network of the control system the application on Windows other nodes on the control system etc ...

Page 73: ...57 Appendix C Information C 1 Station global memory map Windows 58 ...

Page 74: ...ated even once the PLC turns off the minor failure alarm 000002H Registration flag 0H no registration or 1H registration 000004H Controller type 821H 000006H Controller subtype 1H 000008H System reserve area 070000H User area 64kB 080000H 1FFFFFH System reserve area 図C 1 Station global memory map Windows Remark When the alarm status of the module parameter is YES the Windows user application write...

Page 75: ...ion Functional Manual March 2018 2ndEdition TOSHIBA INFRASTRUCTURE SYSTEMS SOLUTIONS CORPORATION Industrial Systems Division 72 34 Horikawa cho Saiwai ku Kawasaki 212 8585 Japan Toshiba Infrastructure Systems Solutions Corporation All Right Reserved 2018 ...

Page 76: ...1859 2 1803 TOSHIBA INFRASTRUCTURE SYSTEMS SOLUTIONS CORPORATION ...

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