Toshiba MMK-AP0057HP-E Installation Manual Download Page 2

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Installation Manual

‒

1-EN

Please read this Installation Manual carefully before installing the Air Conditioner.
• This Manual describes the installation method of the indoor unit.
• For installation of the outdoor unit, follow the Installation Manual attached to the outdoor unit.

ADOPTION OF NEW REFRIGERANT

This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the
conventional refrigerant R22 in order to prevent destruction of the ozone layer.

Contents

1 PRECAUTIONS FOR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 ACCESSORY PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 SELECTION OF INSTALLATION PLACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 INSTALLATION OF INDOOR UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5 CUTTING A HOLE AND MOUNTING INSTALLATION PLATE . . . . . . . . . . . . . . . 15

6 PIPING AND DRAIN HOSE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

7 INDOOR UNIT FIXING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8 DRAINAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

9 REFRIGERANT PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10 ELECTRIC WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

11 APPLICABLE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12 TEST RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

13 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Summary of Contents for MMK-AP0057HP-E

Page 1: ...MK AP0057HP E MMK AP0057HP E1 MMK AP0077HP E MMK AP0077HP E1 MMK AP0097HP E MMK AP0097HP E1 MMK AP0127HP E MMK AP0127HP E1 Installation Manual 1 English 1121250199 For commercial use When the E1 model MMK AP HP E1 is installed PMV Kit RBM PMV0363E is necessary ...

Page 2: ...ioner is a new type which adopts a new refrigerant HFC R410A instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer Contents 1 PRECAUTIONS FOR SAFETY 5 2 ACCESSORY PARTS 11 3 SELECTION OF INSTALLATION PLACE 12 4 INSTALLATION OF INDOOR UNIT 14 5 CUTTING A HOLE AND MOUNTING INSTALLATION PLATE 15 6 PIPING AND DRAIN HOSE INSTALLATION 16 7 INDOOR UNIT FIXING 19 8...

Page 3: ...oration or alternatively he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work The qualified installer who is allowed to work at heights has been trained in matters relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or alternatively he or...

Page 4: ...e gear is dangerous because you will be more susceptible to injury burns electric shocks and other injuries Work undertaken Protective gear worn All types of work Protective gloves Safety working clothing Electrical related work Gloves to provide protection for electricians and from heat Insulating shoes Clothing to provide protection from electric shock Work done at heights 50 cm or more Helmets ...

Page 5: ...G Moving parts Do not operate unit with grille removed Stop the unit before the servicing CAUTION High temperature parts You might get burned when removing this panel CAUTION High temperature parts You might get burned when removing this panel CAUTION Do not touch the aluminum fins of the unit Doing so may result in injury CAUTION Do not touch the aluminium fins of the unit Doing so may result in ...

Page 6: ...ent from the one speciÀed for complement or replacement Otherwise abnormally high pressure may be generated in the refrigeration cycle which may result in a failure or explosion of the product or an injury to your body Before opening the front panel of the indoor unit or service panel of the outdoor unit set the circuit breaker to the OFF position Failure to set the circuit breaker to the OFF posi...

Page 7: ...by hand carry it by two or more people Do not move or repair any unit by yourself There is high voltage inside the unit You may get electric shock while removing the cover and main unit This appliance is intended to be used by expert or trained users in shops in light industry or for commercial use by lay persons Selection of installation location When the air conditioner is installed in a small r...

Page 8: ... in the Àare nut after a long period which may result in refrigerant leakage After the installation work con rm that refrigerant gas does not leak If refrigerant gas leaks into the room and Àows near a re source such as a cooking range noxious gas may be generated When the air conditioner has been installed or relocated follow the instructions in the Installation Manual and purge the air completel...

Page 9: ...panel of the outdoor unit are closed and set the circuit breaker to the ON position You may receive an electric shock if the power is turned on without rst conducting these checks If there is any kind of trouble such as an error display has appeared smell of burning abnormal sounds the air conditioner fails to cool or heat or water is leaking has occurred in the air conditioner do not touch the ai...

Page 10: ...e installation work follow the Owner s Manual to explain to the customer how to use and maintain the unit Relocation Only a quali ed installer 1 or quali ed service person 1 is allowed to relocate the air conditioner It is dangerous for the air conditioner to be relocated by an unquali ed individual since a re electric shocks injury water leakage noise and or vibration may result While carrying ou...

Page 11: ... of the main unit and installation tools are changed from those for the conventional refrigerant Accordingly the exclusive tools are required for the new refrigerant R410A For connecting pipes use new and clean piping designed for R410A and please care so that water or dust does not enter To disconnect the appliance from main power supply This appliance must be connected to the main power supply b...

Page 12: ...stallation Manual please refer to the enclosed CD R Owner s Manual 1 Hand over to customers For other languages that do not appear in this installation Manual please refer to the enclosed CD R CD ROM 1 Owner s Manual and Installation Manual Installation plate 1 Wireless remote controller 1 Battery 2 Remote controller holder 1 Mounting screw Ø4 25R 6 Pan head wood screw Ø3 1 16R 2 ...

Page 13: ...s where vapors from food oils are formed such as kitchens where food oils are used Blocked lters may cause the air conditioner s performance to deteriorate condensation to form the plastic parts to be damaged and other such problems to result Locations near obstructions such as ventilation openings or lighting xtures where the Àow of the blown air will be disrupted a disruption of the air Àow may ...

Page 14: ...oor unit A place which allows the front panel to be opened CAUTION Direct sunlight to the indoor unit s wireless receiver should be avoided The microprocessor in the indoor unit should not be too close to RF noise sources For details see the owner s manual Before installing the wireless remote controller 1 Remove the battery cover 2 Insert 2 new batteries R03 AAA type following the and positions W...

Page 15: ...ping REQUIREMENT Strictly comply with the following rules to prevent damage of the indoor units and human injury Do not put a heavy article on the indoor unit Even units are packaged Carry in the indoor unit as it is packaged if possible If carrying in the indoor unit unpacked by necessity be sure to use buffering cloth etc to not damage the unit To move the indoor unit do not apply force to the r...

Page 16: ...e installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit 2 To mount the installation plate on a concrete wall with anchor bolts utilize the anchor bolt holes as illustrated in the above figure 3 Install the installation plate horizontally in the wall CAUTION When installing the installation plate with a mounting screw do not use the anchor bolt hole...

Page 17: ...or right side of the back body for the bottom left or right connection with a pair of nippers 2 Changing drain hose For leftward connection bottom leftward connection and rear leftward connection s piping it is necessary to change the drain hose and drain cap Without changing the drain hose position the indoor unit will not fit to the wall How to remove the drain hose The drain hose can be removed...

Page 18: ...Application causes deterioration and drain leakage from the plug CAUTION Firmly insert the drain hose and drain cap otherwise water may leak How to remove the drain hose 1 Remove the front panel 2 Remove the screws of drain hose 3 Pull out the drain hose How to fix the drain hose 1 Put the drain hose 2 Screw the drain hose to the indoor unit 3 Install the front panel q In case of right or left pip...

Page 19: ...river etc 80 NOTE If the pipe is bent incorrectly the indoor unit may unstably be set on the wall After passing the connecting pipe through the pipe hole connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them CAUTION Bind the auxiliary pipes two and power supply wiring and control wiring with facing tape tightly In case of leftward piping and rear leftward piping b...

Page 20: ...n hose sloped downwards NOTE Hole should be made at a slight downward slant on the outdoor side 2 Put water in the drain pan and make sure that the water is drained out of doors 3 When connecting extension drain hose insulate the connecting part of extension drain hose with shield pipe 50 mm or more Do not rise the drain hose Do not form the drain hose into a wavy shape Do not put the drain hose e...

Page 21: ... 12 7 15 9 Outer dia of copper pipe R410A 1 9 4 6 2 3 1 5 9 6 6 1 7 2 1 7 9 1 9 5 1 B A 0 0 4 A approx 0 5 mm more than that for R22 to adjust to the specified flare size The copper pipe gauge is useful for adjusting projection margin size 9 REFRIGERANT PIPING Refrigerant Piping 1 Use copper pipe with 0 8mm or more thickness In case pipe size is dia 15 9 with 1 0mm or more 2 Flare nut and flare wo...

Page 22: ... the outdoor unit For details of installation refer to the Installation Manual of the outdoor unit Unit N m Outer dia of copper pipe Tightening torque 6 4 mm dia 14 to 18 1 4 to 1 8 kgf m 9 5 mm dia 33 to 42 3 3 to 4 2 kgf m 12 7 mm dia 50 to 62 5 0 to 6 2 kgf m 15 9 mm dia 68 to 82 6 8 to 8 2 kgf m Work using double spanner Heat insulation Heat insulation for the pipes should be done separately f...

Page 23: ...e breaker is not installed an electric shock may be caused Be sure to use the cord clamps attached to the product Do not damage or scratch the conductive core and inner insulator of power and inter connecting wires when peeling them Use the power cord and Inter connecting wire of specified thickness type and protective devices required Never connect 220 240V power to the terminal blocks etc for co...

Page 24: ...ol communication wire Communication line Wired remote controller wiring This wiring is not required when using the supplied wireless remote controller For wiring remote controllers a 2 core non polarity wire must be used CAUTION The remote controller wire Communication line and AC220 240V wires cannot be parallel to contact each other and cannot be stored in the same conduits If doing so a trouble...

Page 25: ...220V 60Hz 380V 415V 50Hz 380V 60Hz U1 U2 U1 U2 U3 U4 L1 L2 L3 N U5 U6 L N A B A B 380V 415V 50Hz 380V 60Hz U1 U2 U3 U4 L1 L2 L3 N U5 U6 U1 U2 L N A B A B U1 U2 L N A B A B U1 U2 L N A B Outdoor Power supply Earth terminal Earth terminal Outdoor Power supply Earth leakage breaker Earth leakage breaker Header outdoor unit Follower outdoor unit Control wiring between outdoor units Control wiring betw...

Page 26: ...oller wire has non polarity there is no problem if connections to indoor unit terminal blocks A and B are reversed Wiring diagram A B A B Terminal block for remote controller wiring of indoor unit Wired remote controller wire Procured locally Terminal block Wired remote controller unit ...

Page 27: ...nnecting the control wire for this model 1 Remove the air inlet grille Open the air inlet grille upward and pull it toward you 2 Remove the terminal cover and the clamp base 3 Insert the power supply wire and control wire according to the local rule into the pipe hole on the wall 4 Take the power supply wire out of the cable slot on the rear panel so that it protrudes about 150mm from the front 5 ...

Page 28: ...p base with a screw 7 Insert the power supply wire fully into the terminal block and secure it tightly with screws Tightening torque 1 2 N m 0 12 kgf m Secure the earth line with the earth screw 8 Clamp the power supply wire with the cord clamp 9 Insert the power supply wire fasten terminal of the flow selector unit into the power supply terminal Secure the earth line with the earth screw 10 Clamp...

Page 29: ...before making settings The display content for setting differs from that on the former types of remote controller RBC AMT21E AMT31E The number of CODE No has increased Procedure 1 Push button and TEMP button simultaneously for at least 4 seconds After a while the display flashes as shown in the figure Confirm that the CODE No is 10 If the CODE No is not 10 push button to erase the display content ...

Page 30: ...s accepted Change of lighting time of filter sign According to the installation condition the lighting time of the filter sign Notification of filter cleaning can be changed Follow to the basic operation procedure 1 o 2 o 3 o 4 o 5 o 6 For the CODE No in Procedure 3 specify 01 For the SET DATA in Procedure 4 select the SET DATA of filter sign lighting time from the following table To secure better...

Page 31: ...ed remote controller only can control a group control The wireless remote controller is unavailable for this control For cabling procedure and cables of the individual line Identical refrigerant line system refer to Electric work in this Manual Cabling between indoor units in a group is performed in the following procedure Connect the indoor units by connecting the remote controller inter unit cab...

Page 32: ...nit as usual For the procedure of the operation refer to the attached Owner s Manual A forced test run can be executed in the following procedure even if the operation stops by thermo OFF In order to prevent a serial operation the forced test run is released after 60 minutes have passed and returns to the usual operation CAUTION Do not use the forced test run for cases other than the test run beca...

Page 33: ...f indoor and outdoor units 1 When pushing RESET button for 10 seconds or more Pi sound is heard and the operation changes to a forced cooling operation After approx 3 minutes a cooling operation starts forcedly Check cool air starts blowing If the operation does not start check wiring again 2 To stop a test operation push RESET button once again Approx 1 second The louver closes and the operation ...

Page 34: ...y is stored in memory up to 4 troubles The history can be confirmed from both operating status and stop status Procedure 1 When pushing and buttons at the same time for 4 seconds or more the following display appears If Service check is displayed the mode enters in the trouble history mode 01 Order of trouble history is displayed in CODE No window Check code is displayed in CHECK window Indoor uni...

Page 35: ...mote controller display Outdoor 7 segment display Sensor block display of receiving unit Auxiliary code OPERATION TIMER PRE DEF Flash E01 Communication error between indoor and remote controller Detected at remote controller side Remote controller E02 Remote controller transmission error Remote controller E03 Communication error between indoor and remote controller Detected at indoor side Indoor E...

Page 36: ...ndoor F31 F31 SIM Indoor EEPROM error I F H01 H01 01 Comp 1 side 02 Comp 2 side Compressor break down IPDU H02 H02 01 Comp 1 side 02 Comp 2 side Magnet switch error Overcurrent relay operation Compressor trouble lock MG SW Overcurrent relay IPDU H03 H03 01 Comp 1 side 02 Comp 2 side Current detect circuit system error IPDU H04 H04 Comp 1 case thermo operation I F H06 H06 Low pressure protective op...

Page 37: ...D condition ALT Gas leak detection I F P17 P17 ALT Discharge temp TD2 error I F P19 P19 Detected outdoor unit number ALT 4 way valve inverse error I F P20 P20 ALT High pressure protective operation I F P22 P22 0 IGBT short 1 Fan motor position detective circuit error 3 Fan motor trouble C TH sensor temp error Heat sink overheat D TH sensor error E Vdc output error ALT Outdoor fan IPDU error IPDU P...

Page 38: ...ich is used in multi air conditioners is 0 3kg m NOTE 1 If there are 2 or more refrigerating systems in a single refrigerating device the amounts of refrigerant should be as charged in each independent device For the amount of charge in this example The possible amount of leaked refrigerant gas in rooms A B and C is 10kg The possible amount of leaked refrigerant gas in rooms D E and F is 15kg NOTE...

Page 39: ... CODE No 5d NO CHANGE STANDARD 0000 HIGH CEILING 1 0001 HIGH CEILING 3 0003 Have you changed lighting time of filter sign If not fill check mark in NO CHANGE and fill check mark in ITEM if changed respectively For check method refer to Applicable controls in this sheet Filter sign lighting time CODE No 01 NO CHANGE NONE 0000 150H 0001 2500H 0002 5000H 0003 10000H 0004 Filter sign lighting time COD...

Page 40: ...144 9 Moo 5 Bangkadi Industrial Park Tivanon Road Tambol Bangkadi Amphur Muang Pathumthani 12000 Thailand 1121250199 ...

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