Toshiba GF630 Instruction Manual Download Page 15 | Manualshive

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4. Installation

Safety Precautions for Installation

WARNING

Do not active live circuits

under environment of explosive atmospheres.

DON’T

Live part of electric circuit or a high temperature department can cause

explosion

.

Do not use parts of other products

.

DON’T

Protective performance degradation for hazardous location can cause

explosion

.

Do not active live circuits

While assembly of all components is not over.

DON’T

Protective performance degradation for hazardous location can cause

explosion

.

Install per the National Electrical Code for the US (NEC, ANSI/NFPA 70) and the
Canadian Electrical code for Canada (CEC, CAN/CSA-C22.1) and the drawing
Appendix 1.

DO

Unsuitable conduit connections for hazardous location can cause

explosion

.

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Summary of Contents for GF630

Page 1: ... that are not described in this instruction manual After reading this manual store it with care in a place where it can be referred to whenever needed Please be sure that this manual is delivered to the personnel who will use this product ELECTROMAGNETIC FLOWMETER DETECTOR MODEL GF630 GF632 INSTRUCTION MANUAL for FM Approval and CSA Certification TOSHIBA Corporation 2008 All Rights Reserved ...

Page 2: ... combination with various types of electromagnetic flowmeter converters LF600F LF610F LF602F and LF612F For the notes on usage connecting wiring installation configuration and maintenance of the combined converter check the model number of the combined converter and read the instruction manual of the relevant converter About Safety Precautions Read the Safety Precautions described at the front car...

Page 3: ...AUTION WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor to moderate injuries or in property damage Safety symbols The following symbols are used in safety signs and labels affixed to a product and or in the manual for giving safety instruction...

Page 4: ...of enclosure can cause explosion Do not use parts of other products DON T Protective performance degradation for hazardous location can cause explosion Do not touch live circuits until assembly of all components is not over DON T Protective performance degradation for hazardous location can cause explosion Install per the National Electrical Code for the US NEC ANSI NFPA 70 and the Canadian Electr...

Page 5: ...tric shock malfunction of or damage to this product Turn off mains power before working on pipes Ground the GF630 LF600F GF630 LF610F and GF632 independently from power equipment 100 ohm or less ground resistance DO Working on pipes while power is applied can cause electric shock DO Operating this product without grounding can cause electric shock or malfunction Do not conduct wiring work with bar...

Page 6: ...iangle Be alert to electric shock Usage limitation This product is not manufactured for applying to a system requiring safety directly involved human life as follows Please contact your nearest Toshiba reprehensive if there is a possibility of using this product for such use Main control systems of nuclear power plants safety protection systems in nuclear facilities or other important systems requ...

Page 7: ...ing object such as metal plate placed opposing to the control panel When any of above factors is considered take a measure for the proper operation of infrared switch such as to place a cover or to secure a space for at least a person to stand in front of the control panel When unable to avoid above factors operate the EMF converter removing the factor by covering the control panel by hand so that...

Page 8: ...ite Use metal conduits etc for cables to prevent this interference 12 Radio transmitters such as transceivers or cellular phones may cause interference to the flowmeter if they are used near the installation site Observe the following precautions when using them Close a transmitter cover before using a transceiver Do not use a transceiver whose output power is more than 5 W Move the antenna of a t...

Page 9: ...Piping Connections 22 4 4 Grounding 25 5 Wiring 27 5 1 Cables 29 5 2 External Device Connections and Grounding 30 5 3 Notes on Wiring 30 5 4 Wiring 31 6 Operation 34 7 Maintenance and Troubleshooting 35 7 1 Maintenance 36 7 2 Troubleshooting 37 8 Principle of Operation 40 9 Specifications 41 9 1 Flowmeter Specifications 41 9 2 Type Specification Code 46 10 Outline Dimensions 47 Appendix 1 1 1 A sy...

Page 10: ...ordered specifications If you cannot find the items listed above or any problem exists contact your nearest Toshiba representative 1 2 Strage To store the electromagnetic flowmeter after opening the package select a storing place as follows and keep it under the conditions described below CAUTION 1 Avoid places where there is direct sunlight rain or wind 2 Store the product in a well ventilated pl...

Page 11: ...on The device consists of two units the GF630 and GF632 detector through which the fluid to be measured flows and the converter which receives the electromotive force signals from the detector then converts the signals into the 4 20 mA dc signal Features Every type of electromagnetic flowmeter has the following features Fluid flow is not obstructed and pressure loss is negligible The process fluid...

Page 12: ...erminal block cover Flowdirectionarrow Groundterminal forconverter GF630Detector Flange Groundterminal fordetector For the detail of the converter check the converter LF600F and LF610F instruction manual Integral Figure 3 1 1 Appearance of GF630 LF600F and GF630 LF610F Hanging hook Provided for upper 8 inch 200mm to 600mm for Power cable 1 2 14NPT for I Ol cable 1 2 14NPT ConverterLF600FandLF610F ...

Page 13: ...needed The screws are equipped to detector flanges Separate Figure 3 1 2 Appearance of Detector GF632 for Excitation cable 1 2 14 NPT Flowdirectionarrow Terminal Box Cover Flange for Signal cable 1 2 14 NPT Terminal Box Groundterminal fordetector Groundcable Hanging hook Provided for upper 8 inch 200mm to 600mm Groundingring Provided for PTFEliningonly ...

Page 14: ... Type For the detail of the converter check the converter LF600F and LF610F instruction manual 3 2 2 Terminal Block Construction of GF632 Type Separate Integral To signal cable terminal A B and G To excitation cable terminal X Y and E Figure 3 2 2 Terminal Block of GF632 B E Y A G X Don t connect wiring to this terminal ...

Page 15: ... T Protective performance degradation for hazardous location can cause explosion Do not active live circuits While assembly of all components is not over DON T Protective performance degradation for hazardous location can cause explosion Install per the National Electrical Code for the US NEC ANSI NFPA 70 and the Canadian Electrical code for Canada CEC CAN CSA C22 1 and the drawing Appendix 1 DO U...

Page 16: ...ot modify or disassemble the GF630 LF600F GF630 LF610F and GF632 unnecessarily DO Power supply from mains power can cause electric shock or circuit break down DON T Modifying or disassembling this product can cause electric shock malfunction or damage to this product Do not work on piping and wiring with wet hands DON T Wet hands may result in electric shock The label shown left is placed near the...

Page 17: ...hether the fluid is flowing or not 8 The detector has no adjustable piping mechanism Install an adjustable short pipe where needed 9 Chemical injections should be conducted on the downstream side of the flowmeter 10 The maximum length of the cable that connects the detector and converter is 300m Select the converter installation location so that the distance between the detector and converter dose...

Page 18: ...tc to support the pipe By supporting the pipes not only the pipe vibration is reduced but also the damage to the pipes by the electromagnetic flowmeter s weight and the fluid mass see Figures 4 2 and 4 3 Figure 4 2 Example of Pipe Fixing Procedure Figure 4 3 Model Diagram of Unsupported Pipes Pipe support fittings Pipe support fittings ...

Page 19: ...onnections Gasket Option for FEP only Standard for PTFE Flange Grounding ring Option for FEP PU CR Standard for PTFE Ground cable Included in the package M4 screw Prepared to flange refer to chapter 10 about the number of screws Detector Lining M5 screw spring washer and washer Prepared to flange In the case that the piping is non conductive material make sure to install the grounding rings option...

Page 20: ...1 Bolt length and tightening torque 6 While centering the flowmeter with the longitudinal axis of the pipeline tighten the nuts with a wrench diagonally across in even increments See Table 4 1 Bolt length and tightening torque Note1 The flowmeter detector pipe axis must be aligned with the pipeline axis on both upstream and downstream sides This is essential to have stable characteristics of flow ...

Page 21: ...4 40mm 1 1 2 4 1 2 2 36 16 to 21 50mm 2 4 5 8 2 56 37 to 46 65mm 2 1 2 4 5 8 2 95 52 to 66 80mm 3 4 5 8 2 95 55 to 69 100mm 4 8 5 8 2 95 40 to 51 125mm 5 8 3 4 3 15 68 to 85 150mm 6 8 3 4 3 15 89 to 112 200mm 8 8 3 4 3 54 119 to 149 250mm 10 12 7 8 3 86 159 to 198 300mm 12 12 7 8 3 94 183 to 229 350mm 14 12 1 4 33 203 to 254 400mm 16 16 1 4 53 232 to 289 450mm 18 16 1 1 8 4 92 322 to 402 500mm 20 ...

Page 22: ... Never lift the detector by inserting a bar into its measurement pipe because this will damage the linings thus making it impossible to take stable measurements 2 To put the flowmeter temporarily on the floor place it carefully with something such as stopper to support it so that GF630 LF600F GF630 LF610F and GF632 will not topple over Wire or cloth belt is used Cloth belts should only can be used...

Page 23: ...pe length straight pipe length plus half length of the detector D Nominal bore size diameter NOTES The length of a reducer if connected can be counted as a part of the straight pipe length No straight pipe length is needed on the downstream side If a butterfly valve is installed downstream of the detector do not let the valve plate protrude into the pipe of the detector L 5D L 10D 1 90 bent 2 Tee ...

Page 24: ...ion are acceptable under pressured piping conditions See Figure 4 6 Figure 4 7 Detector Piping Orientation The electrodes should be positioned horizontally relative to the ground surface in any piping installation See Figure 4 7 Figure 4 8 Installation position of the detector Flow direction a Horizontal pipe installation b Vertical pipe installation c Sloping pipe installation Detector Ground sur...

Page 25: ...n Empty Pipe Condition Design an upright pipe run Figure 4 9 or sufficient head pressure Fig 4 10 at the downstream detector outlet if there is a possibility of the detector pipe becoming emptied Figure 4 10 Detector with an upright pipe run at downstream outlet Figure 4 11 Detector with sufficient head pressure at downstream outlet Flow direction arrow Upright pipe run Detector Detector ...

Page 26: ...00F and GF630 LF610F Type Please connect the ground cables of detector to piping using the M5 screw shown as Figure4 13 as needed In the case that there are no threaded hole with piping please tap the threaded hole It is necessary to connect the ground cable surely electrically grounding resistance 100ohmor less In the case that the piping is conductive material connect the ground cables to the bo...

Page 27: ...s of the piping flange as needed In the case that the piping is non conductive material use grounding rings Grounding terminal Input signal cable Excitation cable Grounding terminal Converter terminal block 100 ohm or less ground resistance 100 ohm or less ground resistance Grounding terminal Input signal cable Excitation cable Converter terminal block Shield twisted Shield twisted Grounding termi...

Page 28: ...t can cause explosion Do not active live circuits While assembly of all components is not over DON T Protective performance degradation for hazardous location can cause explosion Install per the National Electrical Code for the US NEC ANSI NFPA 70 and the Canadian Electrical code for Canada CEC CAN CSA C22 1 and the drawing Appendix 1 DO Unsuitable conduit connections for hazardous location can ca...

Page 29: ...t conduct wiring work with bare hands For the power supply wiring and grounding wiring use crimping terminals with insulated sleeve DON T Remaining electric charge even if power is turned off can still cause electric shock DO There is a risk of electric shock due to drop off or loosing and a risk of fire and equipment trouble due to heat generation Do not modify or disassemble the GF630 LF600F GF6...

Page 30: ...less 5 After wiring be sure to install the terminal block protection cover 6 Because the excitation cable and flow rate signal cable transmit very delicate signals pass each of them separately through a thick steel conduit tube keep them away from the large current wiring as far as possible and do not install them in parallel 5 1 Cables Use the kind of cables shown in Table 5 1 to wire the convert...

Page 31: ...the Separate type GF632 The detector is shipped with a flow rate signal cable and excitation cable Be sure to use those cables coming with the detector Note When the cable length exceeds 300m cables may not be supplied Check whether the cable is supplied with the specs The allowable cable length between the detector and converter varies depending on the conductivity of the operating fluid Refer to...

Page 32: ...he crimping terminal is as follows Integral type LF600F and LF610F M4 Separate type LF602F and LF612F M3 5 Connect the power cable to terminal blocks L1 and L2 Connect the current output cable to terminal blocks and Connect the digital I O cable to terminal blocks D1 D01 D02 and COM as required Figure 5 1 Terminal Treatment of Power Cable Current Output Cable and Digital I O cable 2 Excitation cab...

Page 33: ...d converter Figure 5 3 Terminal Treatment of Flow Rate Signal Cable Notes on signal cable shield processing work When stripping an external sheath intermediate and insulated sheath be careful not to scratch or cut the internal conductors and shield mesh Do not disjoint the shield mesh but treat it as shown in Figure 5 9 Figure 5 4 Treating the Signal Cable Shield Mesh M3 5 crimping terminal Therma...

Page 34: ...uals of Connections and Grounding connect each cable to the terminal block Tighten the screws of the terminal block tightly to ensure the secure connection A loose connection may cause incorrect measurement After connecting a cable try to pull it to see whether it has been connected securely Figure 5 6 Connecting a Cable to Terminal Block 2 Attach the terminal box cover To keep the seal tighten se...

Page 35: ...d converter s manual Wait for 30 minutes to warm up the flowmeter Then making sure the fluid holds still in the detector pipe starts the zero adjustment Refer to combined converter s manual After checking the items and conducting the zero adjustment as listed above let the fluid go through the detector pipe Output 4 20 mA dc directly proportional to the flow rate can be obtained CAUTION Do not tou...

Page 36: ...an cause explosion Do not live circuits While assembly of all components is not over DON T Protective performance degradation for hazardous location can cause explosion Install per the National Electrical Code for the US NEC ANSI NFPA 70 and the Canadian Electrical code for Canada CEC CAN CSA C22 1 and the drawing Appendix 1 DO Unsuitable conduit connections for hazardous location can cause explos...

Page 37: ...t that allows you to re verify the original magmeter flow lab calibration without the need for external devices This reference signal can be used to check the zero and span of the converter for the purpose of instrumentation maintenance or periodical inspection Refer to combined converter s manual Operative life The design operative life of this flowmeter is 10 years from the date of shipment at a...

Page 38: ...ted YES Are power supplies correct for each device Use the correct power supply for each device Are power and I O cables installed correctly Install the cables correctly Refer to Chapter 5 Wiring Is the fuse not burnt Replace the fuse with a new one Is the flow range correctly set Set correctly Refer to combined converter s manual Is the flow direction match with the arrow mark on the detector Ins...

Page 39: ...rter s manual NO YES Is the inside wall of detector pipe contaminated Clean the inside of the detector pipe YES NO Is the output load resistance as specified Design the output circuit so that the output load resistance is less than 750 ohm NO YES Calculate as shown on the left Are there two load resistors connected to the output in parallel Connect the two load resistors in series if necessary YES...

Page 40: ...oshiba representative NO NO YES YES Is there high voltage or large current cable or equipment near the flowmeter Is the flowmeter grounded with 100Ωor less ground resistance Ground the flowmeter with a copper braid or wire 5 5 mm minimum to a good earth ground 100ohm or less ground resistance NO YES YES YES NO NO Is the detector pipe filled with fluid Design piping so that the detector pipe is fil...

Page 41: ...wing expression is applicable to the voltage E K B D V V Eq 8 1 Volumetric flow rate Q m3 s is Q V Eq 8 2 Using the Equation 8 1 and 8 2 E K B D Q E Q Eq 8 3 Therefore volumetric flow rate is directly proportional to the induced voltage Figure 8 1 Principle of Operation The GF630 LF600F GF630 LF610F and GF632 use the square wave excitation method which provides long term stable operation With squa...

Page 42: ...ch s 1mm s at 1 64 ft s or less 1 Current output plus 8µA 0 05 of span 1 Refer to individual calibration data for each individual meter s measurement error 20 to 24 500mm to 600mm 0 3 of Rate 2 2 This pulse output error result is established under standard operating conditions at Toshiba s flow calibration facility Fuchu Japan 2 Individual meter measurement error may vary up to 0 5 of Rate at 3 28...

Page 43: ...R Option See chapter 10 3 316 stainless steel standard for PTFE See Table 9 2 Type Specification Code for optional materials and other related information Coating Corrosion resistant resin coating std pearl gray colored Structure IP67 and NEMA 4X Cable connection port 1 2 14NPT male screw for both signal cable and exciting cable Cable length Allowable cable length between the converter and the det...

Page 44: ... 1 Please confirm becoming in the upper bound value from the flow velocity chart Standard Flow range Meter size Flow rate m3 h Flow velocity m s 15 mm 1 2 2 3 144 25mm 1 6 3 395 32mm 1 1 4 10 3 454 40mm 1 1 2 15 3 316 50mm 2 25 3 537 65mm 2 1 2 40 3 348 80mm 3 60 3 316 100mm 4 100 3 537 125mm 5 150 3 395 150mm 6 200 3 144 200mm 8 300 2 653 250mm 10 600 3 395 300mm 12 900 3 537 350mm 14 1200 3 465 ...

Page 45: ...w velocity range Meter size 0 1m s 0 3m s 1m s 10m s 15mm 1 2 0 06361 m3 h 0 1908 m3 h 0 6361 m3 h 6 361 m3 h 25mm 1 0 1767 0 5301 1 767 17 67 32mm 1 1 4 0 2895 0 8686 2 895 28 95 40mm 1 1 2 0 4523 1 357 4 523 45 23 50mm 2 0 7067 2 120 7 067 70 67 65mm 2 1 2 1 195 3 583 11 95 119 5 80mm 3 1 809 5 428 18 09 180 9 100mm 4 2 827 8 482 28 27 282 7 125mm 5 4 417 13 25 44 17 441 7 150mm 6 6 361 19 08 63...

Page 46: ...al min 4 inch 12 45 gal min 37 35 gal min 113 8 gal min 379 4 gal min 1 245 gal min 5 inch 19 45 gal min 58 35 gal min 177 9 gal min 592 9 gal min 1 945 gal min 6 inch 28 01 gal min 84 03 gal min 256 1 gal min 853 8 gal min 2 801 gal min 8 inch 49 80 gal min 149 4 gal min 455 3 gal min 1 518 gal min 4 980 gal min 10 inch 77 81 gal min 233 4 gal min 711 5 gal min 2 372 gal min 7 781 gal min 12 inch...

Page 47: ... 32mm 40mm 50mm 65mm 80mm 100mm 125mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm A Connection flange standard ANSI 150 U C F P Lining Polyurethane PU Chloroprene FEP PTFE NOTE 1 B F Electrode Material 316L stainless steel Hastelloy C equivalent A B C Flow and calibration velocity range 0 3 to 10m s standard range calibration 0 3 to 10m s specified range calibration 0 1 to 10m s specifie...

Page 48: ...r the detail dimention of conveter check the converter LF600F and LF610F instruction manual L3 5 mm Mass Approx kg Meter Size L1 6 mm L2 5 mm ANSI 150 ANSI 150 15mm 1 2 200 220 264 7 25mm 1 200 230 284 8 32mm 1 1 4 200 235 294 9 40mm 1 1 2 200 240 304 10 50mm 2 200 250 326 13 65mm 2 1 2 200 263 351 15 80mm 3 200 268 363 19 100mm 4 250 279 393 25 125mm 5 250 299 426 32 150mm 6 300 314 453 38 Integr...

Page 49: ... conveter check the converter LF600F and LF610F instruction manual Mass Approx kg L3 5 mm PU CR and FEP PTFE Meter Size L1 6 mm L2 5 mm ANSI 150 ANSI 150 ANSI 150 200mm 8 350 339 510 58 250mm 10 450 359 562 85 300mm 12 500 384 625 124 132 350mm 14 550 406 673 148 158 400mm 16 600 434 732 182 195 450mm 18 600 456 774 200 212 500mm 20 600 481 830 230 244 600mm 24 600 536 942 317 336 Grounding ring P...

Page 50: ...te L3 5 mm Mass Approx kg Meter Size L1 6 mm L2 5 mm ANSI 150 ANSI 150 15mm 1 2 200 172 216 5 25mm 1 200 182 236 6 32mm 1 1 4 200 187 246 7 40mm 1 1 2 200 192 256 8 50mm 2 200 202 278 11 65mm 2 1 2 200 215 303 13 80mm 3 200 220 315 17 100mm 4 250 231 345 23 125mm 5 250 251 378 30 150mm 6 300 266 405 36 ...

Page 51: ...nding rings Mass Approx kg L3 5 mm PU CR and FEP PTFE Meter Size L1 6 mm L2 5 mm ANSI 150 ANSI 150 ANSI 150 200m m 8 350 291 462 56 250m m 10 450 311 514 83 300m m 12 500 336 577 122 130 350m m 14 550 358 625 146 156 400m m 16 600 386 684 180 193 450m m 18 600 408 726 198 210 500m m 20 600 433 782 228 242 600m m 24 600 488 894 315 334 Grounding ring PTFE Lining only 1 2 ...

Page 52: ...70 34 3 2 1 1 2 40 3 03 1 65 0 12 2 77 42 3 2 2 50 3 74 2 05 0 12 2 95 52 3 2 2 1 2 65 4 69 2 44 0 12 2 115 67 3 2 3 80 5 08 3 03 0 12 2 125 82 3 2 4 100 5 91 4 09 0 12 2 150 104 3 2 5 125 7 28 5 08 0 12 2 185 129 3 2 6 150 8 46 6 06 0 12 2 215 154 3 2 8 200 10 43 8 03 0 12 4 265 204 3 4 10 250 13 11 10 04 0 12 4 325 255 3 4 12 300 15 59 12 01 0 12 4 372 305 3 4 14 350 17 32 13 11 0 12 4 416 333 3...

Page 53: ... ５２６Ｆ８Ａ０８８３ Appendix 1 1 1 A system block diagram for GF630 LF600F and GF630 LF610F ...

Page 54: ... ５３６Ｆ８Ａ０８８３ 1 2 A system block diagram for GF632 ...

Page 55: ...８３ USER S FORM NOTES Write down the address and phone number of the distributor from which you purchased this product the product code SER NO and so on Distributor Address Name Phone number Product code GF SER NO ...

Page 56: ...６Ｆ８Ａ０８８３ ...

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