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Toro Z Master 74941CP, Operator'S Manual

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Toro Z Master 74941CP Operator'S Manual Download Page 10

116-0211

116-0752

1.

Locked

2.

Unlocked

116-3303

116-4858

117-0346

1.

Fuel leak hazard—read the

Operator's Manual

; do not

attempt to remove the roll bar; do not weld, drill or modify
the roll bar in any way.

Manufacturer's Mark

1.

Indicates the blade is identified as a part from the original
machine manufacturer.

10

Summary of Contents for Z Master 74941CP

Page 1: ...ide Discharge Mower Model No 74941CP Serial No 311000001 and Up Model No 74943CP Serial No 311000001 and Up Model No 74945CP Serial No 311000001 and Up To register your product or download an Operator...

Page 2: ...Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Replacements may be ordered through the engine manufacturer Introduction...

Page 3: ...k Spark Arrester if equipped 38 Fuel System Maintenance 38 Replacing the Fuel Filter 38 Servicing the Fuel Tank 39 Electrical System Maintenance 39 Servicing the Battery 39 Servicing the Fuses 41 Driv...

Page 4: ...the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammab...

Page 5: ...hat the seat belt can be released quickly in the event of an emergency Be aware there is no rollover protection when the roll bar is down Check the area to be mowed and never fold the ROPS in areas wh...

Page 6: ...degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recom...

Page 7: ...fety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 403005 54 9220 58 6520 1 Grease 66 1340 68...

Page 8: ...d locked position and wear the seat belt Lower the roll bar only when absolutely necessary do not wear the the seat belt when the roll bar is down 3 Read the Operator s Manual drive slowly and careful...

Page 9: ...variable setting 2 Choke 5 Slow 3 Fast 115 2765 1 Fuel 6 Hour meter 2 Empty 7 PTO 3 Half 8 Parking brake 4 Full 9 Neutral 5 Battery 10 Operator presence switch 115 7445 1 Grease pulleys 2 Maintenance...

Page 10: ...8 117 0346 1 Fuel leak hazard read the Operator s Manual do not attempt to remove the roll bar do not weld drill or modify the roll bar in any way Manufacturer s Mark 1 Indicates the blade is identifi...

Page 11: ...open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye p...

Page 12: ...d the bars light up when the ignition switch is on Figure 6 The indicator light appears when the fuel level is low approximately one gallon remaining in the fuel tank Safety Interlock Indicators There...

Page 13: ...nts and accessories are available for use with the machine to enhance and expand its capabilities Contact your Authorized Service Dealer or Distributor or go to www Toro com for a list of all approved...

Page 14: ...ausing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gasoline containers on the ground away from your vehi...

Page 15: ...acing additional load on the engine Allow 40 to 50 hours of break in time for new machines to develop full power and best performance Using the Rollover Protection System ROPS WARNING To avoid injury...

Page 16: ...ould help you or bystanders avoid injury DANGER Operating on wet grass or steep slopes can cause sliding and loss of control Wheels dropping over edges can cause rollovers which may result in serious...

Page 17: ...ded Setting the Parking Brake WARNING Parking brake may not hold machine parked on a slope and could cause personal injury or property damage Do not park on slopes unless wheels are chocked or blocked...

Page 18: ...started Figure 16 G008959 1 2 Figure 16 1 On 2 Off Operating the Ignition Switch 1 Turn the ignition key to the Start position Figure 17 When the engines starts release the key Important Do not engag...

Page 19: ...switch PTO to the Off position Figure 19 5 Move the throttle lever midway between the Slow and Fast positions Figure 19 6 Turn the ignition key to the Start position Figure 17 When the engines starts...

Page 20: ...lock switches daily and replace any damaged switches before operating the machine Understanding the Safety Interlock System The safety interlock system is designed to prevent the engine from starting...

Page 21: ...verse the engine should stop Repeat for other motion control 5 Sitting on the seat disengage the parking brake move the blade control switch PTO to off and move the motion control levers to neutral lo...

Page 22: ...chine refer to Setting the Parking Brake in Operation Remember to remove the key from the ignition switch CAUTION Children or bystanders may be injured if they move or attempt to operate the tractor w...

Page 23: ...ion Figure 27 3 To adjust rotate the pin 90 degrees and remove the pin from the height of cut bracket Figure 27 4 Select a hole in the height of cut bracket corresponding to the height of cut desired...

Page 24: ...an move forward and backward Position the seat where you have the best control of the machine and are most comfortable 1 To adjust move the lever sideways to unlock seat Figure 32 2 Slide the seat to...

Page 25: ...rns Allow the engine and hydraulic drive units to cool completely before accessing the drive wheel release valves The drive wheel release valves are located in the back of each hydraulic drive unit un...

Page 26: ...uck to transport the machine Ensure that the trailer or truck has all necessary brakes lighting and marking as required by law Please carefully read all the safety instructions Knowing this informatio...

Page 27: ...unit onto a trailer or truck increases the possibility of backward tip over and could cause serious injury or death Use extreme caution when operating a unit on a ramp Ensure the ROPS is in the up po...

Page 28: ...on Z Stand unless wheels are chocked or blocked 8 Perform the maintenance Driving off the Z Stand 1 Remove the chocks or blocks 2 Raise the latch to the unlocked position Figure 38 Figure 38 1 Z Stan...

Page 29: ...previously used raise the cutting height to ensure that uneven turf is not cut too short Long Grass If the grass is ever allowed to grow slightly longer than normal or if it contains a high degree of...

Page 30: ...the brake handle pivot with light oil Change the engine oil filter Every 250 hours Replace the primary air filter Check the secondary air filter Change the hydraulic filters and hydraulic oil when us...

Page 31: ...up any excess grease Where to Add Light Oil or Spray Lubrication Service Interval Every 100 hours Every 200 hours Brake handle pivot Deck lift pivots Figure 39 Where to Grease the Mower Service Inter...

Page 32: ...d adjust the caster pivots Keep the dust cap off until greasing is done Refer to Adjusting the Caster Pivot Bearing in Maintenance 7 Remove the hex plug Thread a grease zerk into the hole 8 Pump greas...

Page 33: ...th filters 7 Inspect the primary filter for damage by looking into the filter while shining a bright light on the outside of the filter Holes in the filter will appear as bright spots If the filter is...

Page 34: ...l when the engine is cold WARNING Contact with hot surfaces may cause personal injury Keep hands feet face clothing and other body parts away from the muffler and other hot surfaces Important Do not o...

Page 35: ...p the engine remove the key and wait for all moving parts to stop before leaving the operating position Figure 46 G008804 G008793 1 2 3 4 4 5 Figure 46 5 Slowly pour approximately 80 of the specified...

Page 36: ...plug wrench for removing and installing the spark plug s and a gapping tool feeler gauge to check and adjust the air gap Install a new spark plug s if necessary Type NGK BPR4ES or equivalent Air Gap...

Page 37: ...ydraulic unit shroud Figure 49 Checking the Spark Plug Important Never clean the spark plug s Always replace the spark plug s when it has a black coating worn electrodes an oily film or cracks If you...

Page 38: ...l System Maintenance Replacing the Fuel Filter Service Interval Every 500 hours Yearly whichever comes first more often in dirty or dusty conditions The fuel filter is located near the engine on the f...

Page 39: ...compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling DANGER Battery electrolyte contains sulfuric acid which is a deadly poison and cau...

Page 40: ...the positive red battery cable Figure 54 5 Remove the wing nut securing the battery clamp Figure 54 6 Remove the clamp Figure 54 7 Remove the battery G008804 g014731 1 2 3 4 Figure 54 1 Remove the wi...

Page 41: ...ttery cables refer to Installing the Battery Note Do not run the machine with the battery disconnected electrical damage may occur Figure 55 1 Positive Battery Post 3 Red Charger Lead 2 Negative Batte...

Page 42: ...orward or pulled rearward to get both knobs fully engaged Figure 57 1 ROPS knob locked position 3 Roll bar in the upright position 2 Pull ROPS knob out and rotate 90 degrees to change roll bar positio...

Page 43: ...ng the Wheel Hub Slotted Nut Service Interval After the first 100 hours Every 500 hours 1 Remove the cotter pin 2 Torque the slotted nut to 200 ft lb 271 N m 3 Check the distance from the bottom of th...

Page 44: ...e clutch brake has worn to the point where the clutch no longer engages consistently the shim can be removed to extend the clutch life Figure 62 1 Armature 5 Brake spacer 2 Field shell 6 Re gap shim 3...

Page 45: ...the brake pole as shown Due to the way the rotor and armature faces wear peaks and valleys it is sometimes difficult to measure the true gap Figure 66 1 Feeler gauge Figure 67 1 Feeler gauge If the ga...

Page 46: ...engage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the air intake screen recoil starter and...

Page 47: ...es in Operation 8 Disengage the parking brake 9 Using hands and fingers only push the caliper lever arm to engage the brake pads on the rotor until the lever stops Figure 71 Note the order of the stan...

Page 48: ...ions are evident Replacing the Mower Belt Squealing when the belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn mower belt Replace the mowe...

Page 49: ...are seated in the anchor grooves 12 Install the belt covers Figure 74 Figure 74 1 Position the belt cover 3 Ensure the tab is under the metal catch 2 Slide belt cover under the side catches Replacing...

Page 50: ...e 75 10 Install the mower belt Refer to Replacing the Mower Belt Controls System Maintenance Adjusting the Control Handle Position There are two height positions for the control levers high and low Re...

Page 51: ...s the terminals in the connector of the main wiring harness 5 Start engine Brake must be engaged and motion control levers out to start engine Operator does not have to be in the seat because of the j...

Page 52: ...softest feel 3 Damper 4 Medium resistance medium feel 5 Most resistance firmest feel Adjusting the Motion Control Neutral Lock Pivot The flanged nut can be adjusted to obtain a more desired motion co...

Page 53: ...into the reservoir 9 Remove the dipstick and look at the end Figure 81 If the oil level is at the add mark slowly pour only enough oil into the hydraulic reservoir to raise the level to the full or H...

Page 54: ...h the mower belt and the pump drive belt This will prevent oil getting on the belts Refer to Belts in the Maintenance Section 5 Place a drain pan under the filter remove the old filter and wipe the su...

Page 55: ...s is 13 psi 90 kPa Adjust if necessary 4 Position the transport lock in the latching position 5 Push the deck lift pedal all the way forward and the deck will latch at the 5 1 2 inch 14 cm transport p...

Page 56: ...t of cut plate mounting bolts at least 1 3 the length of the available travel in their slots This will regain some up and down adjustment on each of the four deck links Figure 88 1 Single point adjust...

Page 57: ...e curved area Figure 89 If you notice any damage wear or a slot forming in this area Figure 89 immediately install a new blade Figure 89 1 Cutting Edge 3 Wear slot Forming 2 Curved Area 4 Crack Checki...

Page 58: ...The blade retains its balance if the same amount of material is removed from both cutting edges Figure 91 1 Sharpen at original angle 2 Check the balance of the blade by putting it on a blade balancer...

Page 59: ...and lower the deck to the ground 3 Place the height adjustment pin in the 3 inch 7 6 cm cutting height location This locks the deck lift arms in the lowest position when the deck is removed and the st...

Page 60: ...cover plate a mulch plate grass deflector or bagger 1 Remove the locknut bolt spring and spacer holding the deflector to the pivot brackets Figure 96 Remove damaged or worn grass deflector g015594 1...

Page 61: ...o Servicing the Brake in the Maintenance Section 4 Service the air cleaner refer to Servicing the Air Cleaner in the Maintenance Section 5 Grease the machine refer to Greasing and Lubrication in the M...

Page 62: ...er local codes Important Do not store stabilizer conditioned fuel over 90 days 13 Check and tighten all bolts nuts and screws Repair or replace any part that is damaged 14 Paint all scratched or bare...

Page 63: ...eplace seat if needed 9 Electrical connections are corroded loose or faulty 9 Check the electrical connections for good contact Clean connector terminals thoroughly with electrical contact cleaner app...

Page 64: ...tting blade s 3 Mower deck is not level 3 Level mower deck from side to side and front to rear 4 Underside of mower is dirty 4 Clean the underside of the mower 5 Tire pressure is not correct 5 Adjust...

Page 65: ...Schematics Wire Diagram Rev A 65...

Page 66: ...Notes 66...

Page 67: ...Notes 67...

Page 68: ...th the Service Dealer s analysis or with the assistance provided contact us at RLC Customer Care Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN 55420 1196 888 865 5676 U S C...

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