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9

TRAY KIT ASSEMBLY 07224:

1.  

Remove the (99-0453) Bottle Restraint

Assembly from the Flatbed Assembly by

removing the center 1/4” Flange Lock Nut from

the 1/4” x 3/4” Lg. Hex. Hd. Cap Screw that

secures the (99-0455) Cover Plate Assembly to

the Bottle Restraint Assembly.  Remove the two

1/2” x 1-1/2” Lg. Flange Lock Hex. Hd. Cap

Screws from each end of the Bottle Restraint

Assembly.   Set the Bottle Restraint Assembly

aside for future use.

2.  

Remove the (99-0455) Cover Plate Assembly

from the (99-0433) Flatbed Assembly by sliding

the Cover Plate out.

3.  

Mount (99-0476) Bottle Tray to the Workman

®

unit using two 3/8”-16  x 1” Lg.  Flange Lock Hex.

Hd. Cap Screws.  Insert screws through the two

holes in the top of Bottle Tray and into existing

inserts in the Workman

®

 unit’s  Rear Channel.

See FIG. 7.  Tighten screws securely.

4.  

Slide two  3/8”-16  x 1” Lg.  Flange Lock Hex.

Hd. Cap screw through the lower two holes in

Bottle Tray and through the two holes in (99-0480)

Tray Support  Strap.  Using two  3/8” Flange Lock

Nuts  and the screws secure Strap to Bottle Tray.

See Illustration on page 10, (Model No. 07224)

Items 7 and 8.

and reattach nut.  Tighten securely.  If unit does

not have  the (99-0463) Guard Brace Strap, then

use one  3/8”-16  x 1” Lg.  Flange Lock Hex. Hd.

Cap Screw and one 3/8” Flange Lock Nut to

connect Tray Support Strap to the Workman

®

unit’s lower Brace (Channel).  Using one  3/8”-

16  x 1” Lg.  Flange Lock Hex. Hd. Cap  Screw,

slide screw through the Workman

®

 unit’s Lower

Brace  and through the center hole in the Tray

Support Strap.  Place a 3/8” Flange Lock Nut onto

screw and tighten securely.

6.

  Place Oxygen and Acetylene Bottles onto the

Bottle Tray as shown in  FIG. 8.  The Tray is

designed for a 38” high Acetylene Tank with a

diameter of 8 1/2” and a  48” high Oxygen Tank

with a diameter of 7 1/2”.

7.

  Install (99-0453) Bottle Restraint Assembly to

Flatbed  Assembly  by  using the two 1/2”-16  x

1-1/4” Lg. Flange Lock Hex. Hd. Cap Screws

removed in Step 1.  Be cautious not to install

Bracket upside-down.  The Bottle Restraint

Assembly should have the longest slot closer to

the front of the unit.  Tighten the two screws

securely in the existing tapped holes in unit.  See

Illustration on page 10, (Model No. 07269) Item

11.  The Assembly is now complete.

SET-UP

NOTE: Refer to Torque Specifications on page

5 for all Fasteners.

5. 

 If unit has  an  existing  (99-0463) Guard Brace

Strap installed for the Fuel Tank Guard, remove

nut from screw that mounts the Guard Brace

Strap to the Workman

®

 unit.  Slide the end hole

of (99-0480) Tray Support Strap onto  the 3/8”-

16 x 1” Lg.  Flange Lock Hex. Hd. Cap Screw

Fig. 8

1

2

3

1. Oxygen and Acetylene Bottles

2. Bottle Restraint plate

3. Optional Bottle Tray

FIG. 7

1

1.  Existing Inserts

  

1647

1

Summary of Contents for Workman 07223-90001

Page 1: ...safety symbol appears it is followed by a safety message that must be read and understood For more details concerning safety read the Safety Instructions on this page and page 2 IMPORTANT identifies...

Page 2: ...before loading or starting the engine to move the vehicle 6 Before backing up look to the rear and assure no one is behind Back up slowly C Disengage all power and wait until all moving parts have sto...

Page 3: ...No 99 0488 I When service is complete reinstall the cargo bed in its original position and secure with the pins at the rear and the bolts at the front Refer to Torque Specs 8 Keep all nuts bolts and o...

Page 4: ...tick Never lift entire vehicle by the bed Lifting Lugs Never pivot bed on rear pins Remove all securing pins and bolts and remove bed for service Always remove all cargo including welding gas bottles...

Page 5: ...securing the Bottle Restraint Plate at the front left corner of the cargo bed and set plate aside C Place Oxygen and Acetylene Bottles onto the Bottle Tray as shown in Figure 5 Tray is designed for a...

Page 6: ...Hd Cap Screws through the smaller holes in Bumper and smaller holes in Hitch Arm Bracket Place a 3 8 Flange Lock Nut on each screw Do not tighten screws completely at this time See FIG 1 3 Using two...

Page 7: ...Hd Cap Screws IMPORTANT Make sure these screws are not too long and do not rupture the oil pan when tightening See FIG 3 Tighten all screws and nuts securely TANK GUARD ASSEMBLY 1 Position Tank Guard...

Page 8: ...each side 1 2 16 x 1 1 4 Lg Flange Lock Hex Hd Cap Screws in the Workman unit See FIG 5 Install two 99 2667 Attachment Mount Brackets by using the same four 1 2 Flange Lock Hex Hd Cap Screws and 1 2 F...

Page 9: ...and one 3 8 Flange Lock Nut to connect Tray Support Strap to the Workman unit s lower Brace Channel Using one 3 8 16 x 1 Lg Flange Lock Hex Hd Cap Screw slide screw through the Workman unit s Lower B...

Page 10: ...Nut Flange Lock 3 8 5 11 99 0453 Bottle Restraint Assembly 1 12 99 0455 Cover Plate Assembly 1 13 92 2667 Bracket Attachment Mount 2 14 3234 32 Screw Cap HH 1 2 Flng Lck 4 15 325 17 Screw Cap HH 1 2 4...

Page 11: ...2700 Bracket Hitch Arm 2 5 92 2752 U Bolt 2 6 3234 11 Screw Cap HH 3 8 Flng Lck 9 7 323 8 Screw Cap HH 3 8 2 8 3234 9 Screw Cap HH 3 8 2 9 32128 43 Nut Flange Lock 3 8 16 10 325 6 Screw Cap HH 1 2 2 1...

Page 12: ...12...

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