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Summary of Contents for UTV 700 EFI

Page 1: ...l holes from the battery 3 Place electrolyte container with the foil sealed top of the cells facing down into the fill ports of the battery 4 Hold the container level in the fill ports of the bat tery Push down to break the seals Air bubbles will appear as the ports fill Do not tilt the electrolyte con tainer Do not remove the container from the battery until all cells are completely empty 5 Let t...

Page 2: ...e first as shown Tighten securely TC019 NOTE When installing the battery into a vehicle coat the battery terminals with a light coat of grease to minimize battery terminal corrosion and then cover with the terminal boot if provided PR942 NOTE Loss of battery charge may be caused by ambient temperature ignition OFF current draw corroded terminals self discharge or other fac tors Maintenance chargin...

Page 3: ... the hardware pack and two sheet metal screws Do not over tighten PR800A 6 Tighten the cap screws securing the restraint to the angle bracket securely PR827 INSTALLING ROPS SEAT BELTS SIDE RESTRAINTS NOTE The screws securing the front and rear tubes during delivery will be used to secure the ROPS tubes There are nuts that secure the back side of the ROPS tubes for shipping these nuts should be rem...

Page 4: ...ht Cap Screws installed from the top and eight Zinc Nyloc Nuts Tighten to 47 N m 35 ft lb UTV 070 4 Secure the seat back to the rear ROPS tube with the two cap screws Tighten to 11 N m 8 ft lb TC022A 5 Secure the bottom middle of the rear canopy tube to the center support using two M6 Torx Screws Tighten to 11 N m 8 ft lb Connect the brakelight taillight harness to the main harness TC022B TC030A 6...

Page 5: ...ghten to 13 5 N m 10 ft lb PR834A 11 Loop the rear anchor strap around the ROPS mount ing tube and secure with the buckle Tighten so strap rests as shown PR831A 12 Repeat steps 9 11 for opposite side 13 Secure both side restraints to the kick panels using the buckle PR833 CHECKING COOLING SYSTEM Remove the filler cap and check coolant level Coolant level should be at the bottom of the standpipe in...

Page 6: ...nt of grease to the cover bores may aid in installing the cover CHECKING ADJUSTING FRONT WHEEL ALIGNMENT NOTE All measurements and adjustments must be made with the vehicle unloaded Mark the center line of the front tires at the front and rear of the tire then using a tape measure measure and record the distance between the marks at the front and rear The front measurement should be 3 6 mm 1 8 1 4...

Page 7: ...mount of brake fluid If the fluid level gets low in the reservoir refill the reservoir before the bleeding procedure is continued D Repeat step C until the brake pedal is firm E At this point perform step B C and D on the FRONT RIGHT bleed screw then move to the FRONT LEFT bleed screws and follow the same procedure 4 Carefully check the entire hydraulic brake system that all hose connections are t...

Page 8: ...ynthetic engine oil which has been specifically formu lated for use in this engine Although Toro 0W 40 All Weather synthetic engine oil is the only oil recom mended for use in this engine use of any API certified SM All Weather synthetic 0W 40 oil is acceptable OILCHARTJ CHECKING GEAR CASE LUBRICANT LEVELS 1 Remove the front differential level plug lubricant should be visible at the plug threads I...

Page 9: ...n below the horizontal mark on the aiming surface 7 Turn the adjuster nut clockwise to raise the beam and counterclockwise to lower the beam TC004A RECOMMENDED GASOLINE The recommended gasoline to use is 87 minimum octane regular unleaded In many areas oxygenates are added to the gasoline Oxygenated gasolines containing up to 10 ethanol or 5 methane are acceptable gasolines When using ethanol blen...

Page 10: ...uation where a sudden stop will be required until the brake pads are properly burnished WARNING Using the Operator s Manual as a guide instruct the customer on the proper use care burnishing proce dure when brake pads are new and maintenance of the hydraulic brake system CAUTION If using additional hold down straps in any other areas care must be taken not to damage the vehicle WARNING Use extreme...

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