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g001565

Figure 43

1.

Idler pulley

2.

Mower belt with 13 mm
(1/2 inch) deflection

Note:

The eyebolt threads on both ends of the

turnbuckle should be engaged a minimum of 8
mm (5/16 inch).

g001566

Figure 44

1.

13 mm (1/2 inch) deflection
here

4.

Locknut

2.

Assist arm

5.

Turnbuckle

3.

Front stop

5.

Engage the PTO and check the belt tension.

Adjust the tension until it is correct.

Note:

The proper mower belt tension is 44 to

67 N∙m (10 to 15 ft-lb) with the belt deflected

13 mm (1/2 inch) halfway between the pulleys
(

Figure 44

).

6.

If there is no adjustment remaining in the
turnbuckle and the belt is still loose, the rear
idler pulley needs to be positioned to the middle
or front hole (

Figure 45

). Use the hole that

provides the correct adjustment.

7.

When you move the idler pulley, you must move
the belt guide. Move the belt guide to the front
position (

Figure 45

).

g001848

Figure 45

1.

Rear idler pulley

4.

Belt guide in the back
position

2.

Middle hole

5.

Front idler pulley

3.

Front hole

8.

Check the belt guide under the engine frame for
proper adjustment (

Figure 46

).

Note:

The distance between the belt guide and

the mower belt should be 19 mm (3/4 inch) when
you engage the mower belt (

Figure 46

). Adjust

the mower belt as necessary. The disengaged
belt should not drag or fall off the pulley when the
guides and belt tension are properly adjusted.

9.

Check the adjustment of the blade brake; refer
to

Adjusting the Blade Brake (page 45)

.

40

 

Summary of Contents for TURBO FORCE 39678

Page 1: ...428 319 Rev A Commercial Walk Behind Mower Fixed Deck T Bar Gear Drive with 48in TURBO FORCE Cutting Unit Model No 39678 Serial No 404324200 and Up Register at www Toro com Original Instructions EN 34...

Page 2: ...ties Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information carefully to learn how to operate and maintain your product properly...

Page 3: ...heel Bearings 26 Greasing the Transmission Couplers 26 Greasing the Mower Belt Idler 26 Engine Maintenance 27 Engine Safety 27 Servicing the Air Cleaner 27 Servicing the Engine Oil 28 Servicing the Sp...

Page 4: ...n place and functioning properly on the machine Keep bystanders and children out of the operating area Do not allow children to operate the machine Allow only people who are responsible trained famili...

Page 5: ...or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9...

Page 6: ...decal98 3264 98 3264 1 Read the Operator s Manual decal98 3296 98 3296 1 Belt routing 2 Engine decal98 4387 98 4387 1 Warning wear hearing protection decal98 5130 98 5130 1 Warning read the Operator s...

Page 7: ...standers away 2 Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts decal112 9028 112 9028 1 Warning stay away from moving parts keep all guards and shields in place d...

Page 8: ...130 8374 1 Fast 2 Slow 3 Engine stop 4 Engine slow decal131 1180 131 1180 1 Read the Operator s Manual 3 Bagging setting 2 Short light grass dry conditions 4 Tall dense grass wet conditions decal133 8...

Page 9: ...g brake lever 2 Blade control bail 8 Choke 3 Blade control lever power takeoff 9 Key switch 4 Gear shift lever 10 Upper handle 5 Upper control bar 11 Lower handle 6 Lower control bar Throttle Control...

Page 10: ...the blade control bail to disengage the mower blades Upper Control Bar Shift to the desired gear and push the upper control bar forward to engage the forward traction operation Pull back to brake the...

Page 11: ...spark or pilot light such as on a water heater or other appliance If you spill fuel do not attempt to start the engine avoid creating a source of ignition until the fuel vapors have dissipated Do not...

Page 12: ...the risk of lightning Wet grass or leaves can cause serious injury if you slip and contact the blade Avoid mowing in wet conditions Keep your hands and feet away from the cutting unit Look behind and...

Page 13: ...ese areas Avoid starting stopping or turning the machine on slopes Avoid making sudden changes in speed or direction turn slowly and gradually Do not operate a machine under any conditions where tract...

Page 14: ...ndle when you pull out the rope because the rope may break or the recoil assembly may be damaged 8 Push the choke to the OFF position as the engine warms up 9 If the engine is cold allow it to warm up...

Page 15: ...switches daily and replace any damaged switches before operating the machine The safety interlock system is designed to prevent the engine from starting unless The blade control lever PTO is engaged...

Page 16: ...e rearward Figure 8 Using the Lower Control Bar This procedure is for driving up a curb You can do this while driving forward or backward Note Some curbs do not allow the rear drive tires to contact t...

Page 17: ...control bar engaged 2 Handle Stopping the Machine CAUTION You or bystanders may be injured if you move or attempt to operate the machine while it is unattended Always remove the ignition key and enga...

Page 18: ...r position The suggested use for this position is as follows Short light grass mowing conditions Dry conditions Smaller grass clippings Propels grass clippings farther away from the mower g012677 Figu...

Page 19: ...just the blades by using the 4 spacers 6 mm or 1 4 inch on the blade spindle bolts This allows for a 25 mm 1 inch adjustment range in 6 mm 1 4 inch increments of cutting height in any axle position Us...

Page 20: ...ower the machine 7 Adjust the control rods and brake linkages as required refer to Adjusting the Control Rods page 21 and Adjusting the Parking Brake page 36 Important You must adjust the control rods...

Page 21: ...tions g018809 Figure 18 1 25 to 32 mm 1 to 1 1 4 inches gap 4 Upper control bar 2 Fixed control bar 5 Control rod 3 Parking brake lever 2 Check the operation If adjustment is required remove the hairp...

Page 22: ...es 54 mm 2 1 8 inches 60 mm 2 3 8 inches 67 mm 2 5 8 inches 73 mm 2 7 8 inches C 2 0 55 mm 2 1 8 inches 60 mm 2 3 8 inches 67 mm 2 5 8 inches 73 mm 2 7 8 inches 79 mm 3 1 8 inches C 2 1 57 mm 2 1 4 in...

Page 23: ...s cable or ropes Direct both front and rear straps down and outward from the machine Hauling the Machine Use a heavy duty trailer or truck to transport the machine Ensure that the trailer or truck has...

Page 24: ...thing and any parts of the body away from the cutting unit attachments and any moving parts Keep bystanders away Keep all parts in good working condition Replace all worn damaged or missing parts and...

Page 25: ...ler Check the paper air cleaner element Check the tire pressure Check the traction drive belt Check the mower belt tension Every 100 hours Change the engine oil Check the spark plugs Check and clean t...

Page 26: ...g s 4 Pump grease into the fittings until grease begins to ooze out of the bearings 5 Wipe up any excess grease Lubricating the Caster and Wheel Bearings 1 Lubricate the front wheel bearings and front...

Page 27: ...er knobs and remove the air cleaner cover Figure 23 5 Unscrew the hose clamp and remove the air cleaner assembly Figure 23 6 Carefully pull the foam element off the paper element Figure 23 g012619 Fig...

Page 28: ...iller tube fully but do not thread it onto the tube Figure 25 6 Pull the dipstick out and look at the end If the oil level is low slowly pour enough oil into the filler tube to raise the level to the...

Page 29: ...old filter Figure 27 g001465 Figure 27 1 Engine oil filter 2 Adapter 3 Apply a thin coat of new oil to the rubber gasket on the replacement filter Figure 27 4 Install the replacement oil filter to the...

Page 30: ...rk plug 4 Clean around the spark plugs to prevent dirt from entering the engine and potentially causing damage 5 Remove the spark plugs and the washers Checking the Spark Plugs 1 Look at the center of...

Page 31: ...drain into a fuel container or drain pan Note Now is the best time to install a new fuel filter because the fuel tank is empty refer to Replacing the Fuel Filter page 31 7 Install the fuel line to the...

Page 32: ...ct the positive terminal first and the negative last Charge the battery in an open well ventilated area away from sparks and flames Unplug the charger before connecting or disconnecting the battery We...

Page 33: ...achine Figure 33 2 Secure the battery with the battery hold down plate j bolts and wing nuts Figure 33 3 Install the positive red battery cable to positive battery terminal with a nut washer and bolt...

Page 34: ...attery WARNING Charging the battery produces gasses that can explode Never smoke near the battery and keep sparks and flames away from battery Important Always keep the battery fully charged 1 260 spe...

Page 35: ...screen on the flywheel end and the carburetor governor levers and linkage This helps ensure adequate cooling and correct engine speed to reduce the possibility of overheating or mechanical damage to t...

Page 36: ...e leaving the operating position 3 Engage the parking brake Note The wheels must lock when you try to push the machine forward 4 If the wheels do not lock adjust the brakes refer to Adjusting the Park...

Page 37: ...rn The signs of a worn belt include squealing while the belt is rotating the blades slipping while cutting grass and frayed edges burn marks and cracks on the belt Replacing the Traction Drive Belt Se...

Page 38: ...ent Figure 40 Note The distance between the belt guide and mower belt should be 19 mm 3 4 inch when you engage the mower belt Adjust the belt if necessary The disengaged belt should not drag or fall o...

Page 39: ...des are properly adjusted Adjusting the Mower Belt Tension Service Interval After the first 8 hours Check the mower belt tension After the first 25 hours Check the mower belt tension Every 50 hours Ch...

Page 40: ...idler pulley needs to be positioned to the middle or front hole Figure 45 Use the hole that provides the correct adjustment 7 When you move the idler pulley you must move the belt guide Move the belt...

Page 41: ...ower end of the bellcrank just clears the axle support gusset Figure 47 g017648 Figure 47 1 Bellcrank 4 Yoke 2 Safety switch located under the engine deck 5 Nut 3 Bellcrank just clears the gusset with...

Page 42: ...t Mower Deck Maintenance Blade Safety A worn or damaged blade can break and a piece could be thrown toward you or bystanders resulting in serious personal injury or death Inspect the blades periodical...

Page 43: ...as in step 1 Note The difference between the dimensions obtained in steps 1 and 2 must not exceed 3 mm 1 8 inch If this dimension exceeds 3 mm 1 8 inch the blade is bent and must be replaced refer to...

Page 44: ...position the blade is balanced and can be used Note If the blade is not balanced file some metal off the end of the sail area only Figure 55 g000553 Figure 56 1 Blade 2 Balancer 3 Repeat this procedu...

Page 45: ...to throw objects toward you or bystanders resulting in serious injury Also contact with the blade could occur Never operate the machine without the grass deflector the discharge cover or the grass col...

Page 46: ...ildup under the mower daily 1 Park the machine on a level surface disengage the PTO and engage the parking brake 2 Shut off the engine remove the key and disconnect the spark plug wires from the spark...

Page 47: ...lades refer to Servicing the Cutting Blades page 42 12 Prepare the machine for storage for over 30 days as follows A Add fuel stabilizer conditioner to fresh fuel in the tank Follow mixing instruction...

Page 48: ...the air cleaner element 4 The spark plug wire s is loose or disconnected 4 Install the wire s on the spark plug 5 The spark plug s is pitted fouled or the gap is incorrect 5 Install a new correctly ga...

Page 49: ...blade spindle is bent 6 Contact an Authorized Service Dealer The machine vibrates abnormally 7 The motor mount is loose or worn 7 Contact an Authorized Service Dealer 1 The blade s is not sharp 1 Shar...

Page 50: ...Schematics g001471 Electrical Schematic Rev A 50...

Page 51: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 52: ......

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