4
Installing the Roll Over
Protection System (ROPS)
Parts needed for this procedure:
1
Rollbar
2
Rollbar support
2
Reinforcing bracket
4
ROPS plates
10
Bolt (1/2 x 3–1/2 inches)
2
Bolt (1/2 x 4–1/2 inches)
8
Hex locknut (1/2 inch)
8
Flat washer (1/2 inch)
4
Thrust washer
10
Flange locknut (1/2 inch)
2
Bolt (5/16 x 3–3/4 inches)
2
Flange locknut (5/16 inch, may be pre-installed)
2
Flat washer (5/16 inch)
Installing the Rollbar Supports
Complete the following steps for both left and right rollbar
supports.
1.
Locate the factory installed brace attached to the frame
between the engine and the rear wheel (see
and
Note:
If preferred, the rear wheels may be removed
for easier access to the brace.
Figure 5
Location of the braces
13
14
15
g028588
Figure 6
1.
Bolt (1/2 x 3–1/2 inches)
(2)
9.
Flange locknut (1/2 inch)
(2)
2.
Thrush washer (4)
10.
Reinforcing bracket (2)
3.
Rollbar support
11.
Bolt (1/2 x 4–1/2 inch) (2)
4.
Cutout faces the rear
12.
Bolt (5/16 x 3–3/4 inch) (2)
5.
Brace, existing
13.
Flat washer (5/16 inch) (2)
6.
Bolt (1/2 x 1–1/4 inch) and
locknut (1/2 inch), existing
14.
Flange locknut (5/16 inch)
(2)
7.
Seat belt assembly,
existing
15.
Engine guard
8.
Hex locknut (1/2 inch) (2)
2.
Loosen the locknut that secures the brace to the frame.
Stop when the brace swings freely (
3.
Attach the rollbar support to the frame and the brace
to the rollbar support as shown in
. Leave
the bolts loose enough that the parts are free to shift
around.
Note:
Ensure that the cutout at the top of the support
tube faces the rear of the machine.
Note:
Note the orientation of the reinforcing bracket.
4.
Attach the rollbar support to the engine guard as
shown in
.
Attaching the ROPS Plates
Assemble the ROPS plates to the rollbar as shown in
. Leave the bolts loose enough that the parts are free to
shift around.
Note:
Ensure that the locknuts are on the inside of the
support tube.
4
Summary of Contents for TITAN ZX 74846
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