![Toro Reelmaster 335-D Service Manual Download Page 52](http://html.mh-extra.com/html/toro/reelmaster-335-d/reelmaster-335-d_service-manual_1132165052.webp)
Injector Service
NOTE: If injectors need to be inspected or repaired it is
recommended that it be done by an authorized CAV
Lucas ROTO DIESEL service dealer - especially during
the warranty period. Repairs by non-authorized dealers
WILL void the warranty on the injectors.
Removal
1. Clean top of cylinder head and injection pipes.
2. Remove injection pipes (Fig. 57, Item 12).
3. Disconnect injector leakage pipe.
4. Remove the injectors (Fig. 58, Item 19) and retrieve
the copper washer (Item 20) and flame trap washer
(Item 21).
NOTE: Never disassemble injector before checking its
operation.
Disassembly and Cleaning
1. Secure the injector body in a “V” type injector holder.
2. Remove the injector holder nut.
3. Remove the injector, spacer, push rod, pressure
setting spring, adjusting shims and body.
4. Dip all parts in clean diesel fuel.
5. Clean nozzle and needle in clean diesel fuel.
6. De-carbon injector nozzle using a wooden spatula.
Never use metallic objects, emery cloth or rags. Do not
attempt to grind the needle on its seat. Clean each
injector separately to matched parts are not mixed up.
The needle should slide freely and fall in the nozzle by
its own weight.
1
8
2
3
4
9
5
10
6
7
Figure 40
1. Body
2. Adjusting shim
3. Pressure setting spring
4. Push rod
5. 2-sealing face spacer
6. Injector
7. Injector nut
8. Leak return connectors
9. Injector holder nut
10. Thread
Engine
Page 3 - 34 Rev. B
Reelmaster 335-D/3500-D
Summary of Contents for Reelmaster 335-D
Page 2: ...This page is blank ...
Page 4: ...This page is blank ...
Page 8: ...Safety Instructions Page 1 4 Reelmaster 335 D ...
Page 12: ...Maintenance Charts Maintenance Charts Page 2 4 Rev A Reelmaster 335 D ...
Page 13: ...Reelmaster 335 D Page 2 5 Rev A Maintenance Charts ...
Page 14: ...Maintenance Charts Page 2 6 Rev A Reelmaster 335 D ...
Page 80: ...Engine Page 3 62 Rev B Reelmaster 335 D 3500 D ...
Page 85: ...Hydraulic Schematic Two 2 Wheel Drive TEST PORT 2000 PSI 138 BAR 2500 1600 RPM ...
Page 86: ...Hydraulic Schematic Four 4 Wheel Drive TEST PORT 2000 PSI 138 BAR 2500 1600 RPM 12 6 1 ...
Page 124: ...Sundstrand Tandem Pump Repairs Page 4 44 Reelmaster 335 D ...
Page 125: ......
Page 126: ......
Page 127: ......
Page 128: ......
Page 129: ......
Page 130: ......
Page 131: ......
Page 132: ......
Page 133: ......
Page 134: ......
Page 135: ......
Page 136: ......
Page 137: ......
Page 138: ......
Page 139: ......
Page 140: ......
Page 141: ......
Page 142: ......
Page 143: ......
Page 144: ......
Page 145: ......
Page 146: ......
Page 147: ......
Page 148: ......
Page 149: ......
Page 150: ......
Page 151: ......
Page 152: ......
Page 153: ......
Page 154: ......
Page 155: ......
Page 156: ......
Page 157: ......
Page 158: ......
Page 159: ......
Page 160: ......
Page 161: ......
Page 162: ......
Page 163: ......
Page 164: ......
Page 165: ......
Page 166: ......
Page 167: ......
Page 168: ......
Page 169: ......
Page 170: ......
Page 171: ......
Page 172: ......
Page 173: ......
Page 174: ......
Page 175: ......
Page 176: ......
Page 177: ......
Page 178: ......
Page 179: ......
Page 180: ......
Page 181: ......
Page 182: ......
Page 183: ......
Page 184: ......
Page 186: ...Wiring Schematics Engine Crank and Start Circuit Wiring Schematics Page 5 2 Reelmaster 335 D ...
Page 187: ...Engine Run Circuit Reelmaster 335 D Page 5 3 Wiring Schematics ...
Page 188: ...Engine Run and Mow Circuits Wiring Schematics Page 5 4 Reelmaster 335 D ...
Page 236: ...Repairs Page 6 22 Reelmaster 335 D ...
Page 253: ...This page is blank ...