Toro ProLine 30441 Operator'S Manual Download Page 30 | Manualshive

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Toro ProLine 30441 Operator'S Manual Download Page 30

30

8. Install hairpin cotter between drive levers and neutral

locks and into clevis pins (Fig. 28).

Note: Make sure the clevis pins are inserted into the
neutral locks.

9. Perform the hydraulic linkage adjustments when the

handle height is changed. Refer Hydraulic Linkage
Adjustments on page 43.

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Summary of Contents for ProLine 30441

Page 1: ...rator s Manual Original Instructions EN Register your product at www Toro com Form No 3352 611 Mid Size Mower ProLine Hydro 17 HP with 52in Side Discharge Mower Model No 30441 Serial No 250000001 and...

Page 2: ...4 Removing the Shipping Bracket 15 Installing the Handle Assembly 16 Installing the Fuel Tank 17 Installing the Control Rods 18 Installing the Speed Control Rod 19 Page Installing the Hairpin Cotter P...

Page 3: ...Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions Warning signals a hazard that may cause serious injury or death if you do not...

Page 4: ...Never raise deck with the blades running Never operate with the PTO shield or other guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly Never op...

Page 5: ...ot from operation Allow to cool before attempting to maintain adjust or service Use only Toro approved attachments Warranty may be voided if used with unapproved attachments Check carefully for overhe...

Page 6: ...6...

Page 7: ...7 Slope Chart Fold along appropriate line Align this edge with a vertical surface Tree Building Fence post pole etc Example Compare slope with folded edge...

Page 8: ...8...

Page 9: ...cals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 523552 43 8480 66 1340 67 5360 68 8...

Page 10: ...10 98 4387 1 Warning wearhearing protection 104 8186 104 2838 104 8569 105 4110 105 4109 106 5532 106 0699...

Page 11: ...d do not discard 106 0635 106 5516 1 Keep bystanders a safe distance from the machine 2 Do not allow bystanders to be hit by thrown objects 3 Do not operate the mower with the deflector up or removed...

Page 12: ...12 106 5501 1 Choke 2 Fast 3 Continuous variable setting 4 Slow...

Page 13: ...t possible then refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contac...

Page 14: ...y 3 Fuel tank with studs installed Locknut 5 16 inch Bolt 5 16 x 7 8 inch Lock washer 5 16 inch Washer 5 16 inch Spring Hose clamp 1 2 2 2 4 2 1 Installing the fuel tank 4 E ring 2 Installing the cont...

Page 15: ...d return to Toro Step 1 Removing the Shipping Bracket Parts needed for this step None Procedure 1 Remove the center gage wheel nut 2 large washers angle bracket and 1 small washer Fig 2 Discard the 2...

Page 16: ...nut Fig 4 3 Select the low position for the lower mounting hole Fig 4 4 Secure the handle at each lower mounting hole with a flange bolt 3 8 x 1 inch and flange nut Fig 4 Note The handle position can...

Page 17: ...it with the hose clamp that is on the fuel line Fig 6 Note To ease assembly of the fuel line to fuel tank connection apply a light lubricant such as WD 40 to the end of the fuel line Note Make sure t...

Page 18: ...the control rods Fig 8 2 Install the rod fittings into the control arm and secure them with E rings Fig 8 1 3 2 m 6601 4 5 Figure 8 1 Control rod 2 Rod fitting 3 2 1 2 inch 63 5 mm from bottom 4 E rin...

Page 19: ...irpin Cotter Pins and Washers Parts needed for this step Qty Part 2 Hairpin cotter pin Procedure Unused height of cut spacers may be stored on posts and retained by a hairpin cotter Note Make sure the...

Page 20: ...sition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after hand...

Page 21: ...away from battery Make sure the ignition switch is off Ventilate when charging or using battery in an enclosed space Warning 7 Make sure the vent caps are installed in the battery Charge the battery...

Page 22: ...ety section Knowing this information could help you your family pets or bystanders avoid injury The use of protective equipment for eyes hearing feet and head is recommended This machine produces soun...

Page 23: ...aintenance Schedule on page 31 Note Make sure maintenance is done at all recommended intervals shown in the Recommended Maintenance Schedule on page 31 Starting and Stopping the Engine Starting Note E...

Page 24: ...e off spark plug s to prevent possibility of accidental starting Operating Neutral Locks Always set the neutral lock when you stop the machine Set the parking brake if it is left unattended Setting th...

Page 25: ...ease while holding the OPC levers against handle grip 2 3 1 4 m 6638 Figure 21 1 Handle 2 Operator Presence Control levers OPC 3 Blade control switch PTO 4 Drive Lever Disengaging the Mower Blades PTO...

Page 26: ...e can be increased or decreased by moving the speed control lever while the machine is in motion Forward 1 Release the parking brake refer to Releasing the Parking Brake page 25 2 To go forward move t...

Page 27: ...ed by law Please carefully read all the safety instructions Knowing this information could help you your family pets or bystanders avoid injury To transport the machine Set the parking brake Securely...

Page 28: ...me hole location and with the correct number of spacers for a level cut Adjusting the Gage Wheels The gage wheels need to be adjusted in the proper hole location for each height of cut position There...

Page 29: ...wivel 3 Nut 3 Loosen the upper flange bolts 3 8 x 1 1 4 inch and flange nut securing handle to rear frame Fig 30 4 Remove the lower flange bolts 3 8 x 1 inch and flange nuts securing handle to rear fr...

Page 30: ...evers and neutral locks and into clevis pins Fig 28 Note Make sure the clevis pins are inserted into the neutral locks 9 Perform the hydraulic linkage adjustments when the handle height is changed Ref...

Page 31: ...heck electrolyte 40 Hours Tires check pressure PTO Belt Idler Arm grease Hydraulic Oil check 50 Hours Belts check 100 Hours Oil change1 Spark Plug s check Electric Clutch adjust Engine clean outside H...

Page 32: ...set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Clean around the air cleaner to prevent dirt from getting into the...

Page 33: ...the key and wait for all moving parts to stop before leaving the operating position 4 Clean around the oil dipstick Fig 32 so that dirt cannot fall into the filler hole and damage the engine m 7449 2...

Page 34: ...5 Fill the crankcase with the proper type of new oil refer to Servicing the Engine Oil page 33 6 Run the engine for about 3 minutes stop the engine and check for oil leaks around the oil filter 7 Chec...

Page 35: ...s 1 Install the spark plugs and the metal washer Ensure that the air gap is set correctly 2 Tighten the spark plugs to 16 ft lb 22 N m 3 Connect the wires to the spark plugs Fig 35 Cleaning the Coolin...

Page 36: ...o explode resulting in personal injury When removing or installing the battery do not allow the battery terminals to touch any metal parts of the tractor Do not allow metal tools to short between the...

Page 37: ...ur eyes and robber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin Follow all instructions and comply with all safety messages on the electrol...

Page 38: ...ttery in the machine and connect the battery cables refer to Installing the Battery on page 36 Note Do not run the machine with the battery disconnected Electrical damage may occur Greasing and Lubric...

Page 39: ...eed and will reduce the possibility of overheating and mechanical damage to the engine Checking the Tire Pressure Service Interval Specification Maintain the air pressure in the front and rear tires a...

Page 40: ...p the fuel line away from fuel filter Fig 48 4 Pull the fuel line off the fuel filter Fig 48 Open fuel shut off valve and allow gasoline to drain into a gas can or drain pan Note Now is the best time...

Page 41: ...e out of the system and heats the fluid Refer to Starting and Stopping the Engine on page 23 6 Recheck the fluid level while the fluid is hot If required add fluid to the reservoir until it reaches th...

Page 42: ...tighten the filter an additional 1 2 turn Fig 52 m 1256 1 2 3 Figure 52 1 Hydraulic filter 2 Gasket 3 Adapter 8 If there is no fluid or it is low add fluid to reservoir until it reaches the cold level...

Page 43: ...ine needs maintenance or set up for the first time Perform the steps Adjusting the Speed Control Linkage through Adjusting the Tracking If adjustment is needed do them in the order that they are liste...

Page 44: ...utral bracket screws holding the switch plate Fig 55 Temporary Neutral Stud Adjustment Note Perform the following procedures on both the left and right sides 1 Move the left and right hand neutral loc...

Page 45: ...ve the speed control lever to the neutral position Fig 53 5 Loosen the front nut on left hydro control linkage as shown in figure 58 6 Turn the left rear adjusting nut counter clockwise until wheel ro...

Page 46: ...pring length by turning the nut at the front of the spring Fig 60 8 After adjusting the right hydro control linkage move the speed control lever forward and then back to the neutral position 9 Make su...

Page 47: ...repeat steps 8 and 9 11 After adjustments are made tighten the nut against the yoke 12 Repeat this procedure for the opposite side Adjusting the Control Rods Checking the Control Rods 1 With rear of m...

Page 48: ...ne remove the key and wait for all moving parts to stop before leaving the operating position 4 To set the parking brake it should take a reasonable amount of force If it engages too hard or easily ad...

Page 49: ...e Blades Park the machine on a level surface disengage the blade control PTO and set the parking brake Turn the ignition key to off Remove the key and disconnect the spark plug wire s from the spark p...

Page 50: ...ntinued safety conformance of the machine use genuine TORO replacement blades Replacement blades made by other manufacturers may result in non conformance with safety standards 1 Hold the blade end us...

Page 51: ...king Carrier Frame and Deck Alignment 1 Disengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Place...

Page 52: ...4 3 8 inch 6 10 mm pitch Fig 74 Move spacers from top or bottom to make the correct pitch 6 The tire pressure may also be adjusted slightly to make a 1 4 inch 6 mm pitch Checking Carrier Frame Side to...

Page 53: ...am nut and rotate the front pin clockwise Fig 78 3 To lower the front of the deck loosen jam nut and rotate the front pin counter clockwise Fig 78 3 m 6371 1 2 4 5 Figure 78 1 Caster Wheel 2 Carrier F...

Page 54: ...k carrier frame front to rear pitch Replacing the Mower Belt Squealing when the belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn deck bel...

Page 55: ...the PTO engagement pulley and the top groove of the center spindle pulley Fig 84 7 Install belt onto idler pulley and then install idler spring Fig 84 8 Adjust PTO drive belt guides an 1 8 inch 3 mm f...

Page 56: ...f the caster wheel fork does not slide into the new bushings ream both bushings to an inside diameter of 1 126 inch 29 mm 8 Grease the fitting on the carrier frame mounting tube using No 2 general pur...

Page 57: ...er unless you install a cover plate a mulch plate or a grass chute and catcher Warning 1 Remove the locknut bolt spring and spacer holding the deflector to the pivot brackets Fig 88 Remove the damaged...

Page 58: ...CK VIOLET YELLOW WHITE D1 Hour Meter BK F1 30A IGNITION MODULES PK SPARK PLUG VIO T R PK GND BK BN SW2 PTO SWITCH F2 25A Park Brake Switch On VIO START R STARTER VIO TERMINAL VIEW FROM BACK OF SWITCH...

Page 59: ...59 Hydraulic Diagram A B A B Motor Right Side Motor Left side Pump Right Side Pump Left side Expansion Tank Filter Charge Pump Inlet Case Drain m 5225...

Page 60: ...page 40 D Restart the engine and run it until it stops E Choke or prime the engine F Start and run the engine until it will not start again Use the primer if equipped on machine several times to ensu...

Page 61: ...is dirty 2 Clean air cleaner element 3 Oil level in crankcase is low 3 Add oil to crankcase 4 Cooling fins and air passages under engine blower housing are plugged 4 Remove obstruction from cooling fi...

Page 62: ...bolts 4 Loose engine pulley idler pulley or blade pulley 4 Tighten the appropriate pulley 5 Engine pulley is damaged 5 Contact Authorized Service Dealer 6 Blade spindle bent 6 Contact Authorized Serv...

Page 63: ......

Page 64: ...ered There is no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts suc...

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