background image

8

Checking the Skids and
Scraper

No Parts Required

Procedure

Refer to

Checking and Adjusting the Skids and

Scraper (page 23)

.

9

Adjusting the
Auger/Impeller Cable

No Parts Required

Procedure

Check and adjust the auger/impeller cable before
first use; refer to

Checking and Adjusting the

Auger/Impeller Cable (page 25)

.

10

Checking the Operation of
the Traction Drive

No Parts Required

Procedure

CAUTION

If the traction drive is not properly adjusted,
the machine may move in the direction
opposite of what you intended, causing injury
and/or property damage.

Carefully check the traction drive and adjust it
properly, if necessary.

1.

Start the machine; refer to

Starting the Machine

(page 17)

.

2.

Move the speed selector to Position R1; refer to

Operating the Speed Selector (page 19)

.

3.

Squeeze the left (traction) lever to the handgrip
(

Figure 10

).

g001011

Figure 10

The machine should move rearward. If the
machine does not move or moves forward,
complete the following:

A.

Release the traction lever and shut off the
machine; refer to

Shutting Off the Machine

(page 22)

.

B.

Disconnect the trunnion from the
speed-selector lever.

C.

Turn the trunnion downward (clockwise) on
the speed-control rod.

D.

Connect the trunnion to the speed-selector
lever.

4.

Release the traction lever.

5.

Move the speed selector to Position 1; refer to

Operating the Speed Selector (page 19)

.

6.

Squeeze the left (traction) lever to the handgrip
(

Figure 10

).

The machine should move forward. If the
machine does not move or moves rearward,
complete the following:

A.

Release the traction lever and shut off the
machine.

B.

Disconnect the trunnion from the
speed-selector lever.

C.

Turn the trunnion upward (counterclockwise)
on the speed-control rod.

D.

Connect the trunnion to the speed-selector
lever.

7.

If you made any adjustments, repeat this
procedure until no adjustments are required.

Important:

If the machine moves when the

traction lever is in the released position, check the
traction cable; refer to

Checking and Adjusting

the Traction Cable (page 24)

or take the machine

to an Authorized Service Dealer for service.

14

 

Summary of Contents for Power Max 39924

Page 1: ...aining materials accessory information help finding a dealer or to register your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provide...

Page 2: ...Drive 14 Product Overview 15 Specifications 16 Attachments Accessories 16 Operation 16 Before Operation 16 Installing the Battery Pack 16 Checking the State of Charge 17 During Operation 17 Starting the Machine 17 Activating ECO Mode 17 Charging the Battery Pack 18 Operating the Traction Drive 19 Operating the Speed Selector 19 Operating the Auger Impeller Drive 19 Operating the Quick Stick 20 Cle...

Page 3: ... is not 120 V can cause a fire or electric shock Do not plug the battery charger into an outlet other than 120 V 7 Do not use a damaged or modified battery pack or battery charger which may exhibit unpredictable behavior that results in fire explosion or risk of injury 8 If the supply cord to the battery charger is damaged contact an Authorized Service Dealer to replace it 9 Do not use non recharg...

Page 4: ...tery pack may cause irritation or burns 22 Never operate the machine at high transport speeds on slippery surfaces IV Maintenance and Storage 1 Stop the machine remove the electric start key remove the battery pack from the machine and wait for all movement to stop before adjusting servicing cleaning or storing the machine 2 Do not attempt to repair the machine except as indicated in the instructi...

Page 5: ...13 Do not dispose of the battery in a fire The cell may explode Check with local codes for possible special disposal instructions SAVE THESE INSTRUCTIONS 5 ...

Page 6: ...decal94 8072 94 8072 decal121 6817 121 6817 1 Cutting dismemberment hazard of hand or foot impeller and auger keep bystanders away decal121 6823 121 6823 1 Fast 3 Slow 2 Forward speeds 4 Reverse speeds decal137 6198 137 6198 1 Cutting dismemberment hazard of the fingers or hand impeller do not place your hand in the chute 2 Warning shut off the motor before using the tool to clear the chute 6 ...

Page 7: ...e Operator s Manual 5 Thrown object hazard keep bystanders away 3 Cutting dismemberment of fingers or hand impeller blade do not place your hand in the chute shut off the motor before using the tool to clear the chute 6 Squeeze the lever to engage the impeller decal137 9462 137 9462 decal137 9463 137 9463 1 The battery pack is charging 2 The battery pack is fully charged 3 The battery pack is over...

Page 8: ...decal137 9456 137 9456 1 Read the Operator s Manual 3 Do not expose to rain 2 Keep away from open fire or flames decal137 9461 137 9461 1 Battery charge status decal133 8061 133 8061 8 ...

Page 9: ...ng hardware not included Procedure If desired mount the battery charger securely on a wall using the wall mount key holes on the back of the charger Mount it indoors such as a garage or other dry place near a power outlet and out of the reach of children Refer to Figure 3 for assistance in mounting the charger Slide the charger over the appropriately positioned hardware to secure the charger in pl...

Page 10: ...2 Installing the Chute No Parts Required Procedure g359038 10 ...

Page 11: ...3 Installing the Upper Handle No Parts Required Procedure g344102 4 Installing the Traction Control Linkage No Parts Required Procedure g344089 11 ...

Page 12: ...5 Installing the Chute Control Rod No Parts Required Procedure g344086 12 ...

Page 13: ...6 Installing the Snow Cleanout Tool No Parts Required Procedure g344095 7 Checking the Tire Pressure No Parts Required Procedure g344084 13 ...

Page 14: ...ard complete the following A Release the traction lever and shut off the machine refer to Shutting Off the Machine page 22 B Disconnect the trunnion from the speed selector lever C Turn the trunnion downward clockwise on the speed control rod D Connect the trunnion to the speed selector lever 4 Release the traction lever 5 Move the speed selector to Position 1 refer to Operating the Speed Selector...

Page 15: ...battery compartment lid 7 Main battery compartment lid 16 Snow cleanout tool 8 Electric start key 17 Headlight 9 Chute deflector g347780 Figure 12 1 Battery charge lights 3 Key switch in OFF position 2 ECO button g344092 Figure 13 1 Snow cleanout tool attached to the handle g360884 Figure 14 1 Battery charger Model 88602 included with Model 39924 3 Battery pack Model 88625 not included 2 Battery p...

Page 16: ...e Dealer or authorized Toro distributor or go to www Toro com for a list of all approved attachments and accessories To ensure optimum performance and continued safety certification of the machine use only genuine Toro replacement parts and accessories Replacement parts and accessories made by other manufacturers could be dangerous and such use could void the product warranty Operation Note Determ...

Page 17: ...ling the Battery Pack page 16 2 Insert the electric start key into the control panel 3 Turn the key to the ACCESSORY position 4 Turn the key to the ON position to turn on the machine Figure 17 Note If the key is turned from OFF position to the ON too quickly the machine may not start ensure that the key stops briefly in the middle ACCESSORY position g347864 Figure 17 1 Key switch in ON position No...

Page 18: ...y pack terminals 7 Charger LED indicator light 4 Battery charge indicator button 8 Charger venting areas 2 Line up the cavity in the battery pack Figure 19 with the tongue on the charger 3 Slide the battery pack into the charger until it is fully seated Figure 19 4 To remove the battery pack slide the battery backward out of the charger 5 Refer to the following table to interpret the LED indicator...

Page 19: ...ne to an Authorized Service Dealer for service 1 To engage the traction drive squeeze the left traction lever to the handgrip Figure 20 g001011 Figure 20 2 To stop the traction drive release the traction lever Operating the Speed Selector The speed selector has 6 forward and 2 reverse gears To change speeds release the traction lever and shift the speed selector lever to the desired position Figur...

Page 20: ...n to use the Quick Stick to move the discharge chute and the chute deflector Release the trigger cap to lock the discharge chute and chute deflector into position Figure 23 g001014 Figure 23 Moving the Discharge Chute Hold the blue trigger cap down and move the Quick Stick to the left to move the discharge chute to the left move the Quick Stick to the right to move the discharge chute to the right...

Page 21: ...cting troubleshooting or repairing the machine shut off the machine and wait for all moving parts to stop Remove the key and the battery from the machine to prevent someone from accidentally starting the machine Remove any obstructions from the discharge chute refer to Clearing a Clogged Discharge Chute page 21 Use the snow cleanout tool Figure 13 not your hands to remove an obstruction from the d...

Page 22: ... battery compartment lid 2 Press the battery pack latch to release the battery pack and remove the battery pack Figure 26 g347853 Figure 26 3 Close the battery compartment lid Preventing Freeze up after Use In snowy and cold conditions some controls and moving parts may freeze Do not use excessive force when trying to operate frozen controls If you have difficulty operating any control or part sta...

Page 23: ... drive belt and or the auger impeller drive belt if necessary Preparing for Maintenance 1 Move the machine to a level surface 2 Stop the machine remove the electric start key wait for all movement to stop and remove the battery pack s from the machine before adjusting servicing cleaning or storing the machine Checking and Adjusting the Skids and Scraper Service Interval Yearly Check the skids and ...

Page 24: ... Traction Cable Service Interval After the first 2 hours Inspect the traction cable and adjust it if necessary Yearly Inspect the traction cable and adjust or replace it if necessary If the machine does not drive in the forward or reverse speeds or it drives when you release the traction lever adjust the traction cable If the left traction cable is not properly adjusted do the following steps 1 Lo...

Page 25: ...uckle to adjust the spring length to 6 6 cm 2 3 5 inches as shown in Figure 31 g371834 Figure 31 1 Turnbuckle 3 Spring 2 Jam nut 4 6 6 cm 2 3 5 inches while the auger impeller lever is held down 4 Tighten the jam nut Figure 31 ensuring that there is slight tension on the cable 5 Turn on the machine and attempt to engage the auger impeller drive without moving the lock switch back if the auger rota...

Page 26: ... pipe plug in the gearbox Lubricating the Hex Shaft Service Interval Yearly Lubricate the hex shaft Lightly lubricate the hex shaft yearly with automotive engine oil Figure 33 g019018 Figure 33 1 Hex shaft 3 Rubber wheel 2 Steel friction pulley Important Do not get oil on the rubber wheel or the steel friction pulley because the traction drive will slip Figure 33 1 Drain the fuel from the fuel tan...

Page 27: ...tion adjust the discharge chute latch 1 Loosen the clamp fastener on the chute support plate until the cable is free g019021 Figure 35 1 Cable conduit 3 Clamp fastener 2 Cable clamp 2 Remove any slack in the cable by pulling the cable conduit rearward 3 Tighten the clamp fastener while holding the cable in place Replacing the Drive Belts If the auger impeller drive belt or the traction drive belt ...

Page 28: ...store the battery pack outside or in vehicles Touch up chipped surfaces with paint available from an Authorized Service Dealer Sand affected areas before painting and use a rust preventative to prevent the metal parts from rusting Tighten all loose screws bolts and locknuts Repair or replace any damaged parts Store the machine battery pack key and battery charger in an enclosed clean dry area Prep...

Page 29: ...shutoff timeout was reached because the auger was not engaged for an extended period of time 1 No issue restart the machine The machine beeps to indicate that the motor shutoff timeout was reached 2 The battery pack is low on charge 2 Charge the battery pack 3 The machine is overloaded 3 Walk at a slower pace while clearing snow or break up a large pile of snow before clearing it The machine is pr...

Page 30: ...repair the outlet The LED indicator light on the battery charger is red 1 The battery charger and or battery pack is over or under the appropriate temperature range 1 Unplug the battery charger and move the battery charger and battery pack to a place where it is dry and the temperature is between 5 C 41 F and 40 C 104 F 1 There is an error in the communication between the battery pack and the char...

Page 31: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

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