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Troubleshooting

Problem

Possible Cause

Corrective Action

1. The power cord is disconnected at the

outlet or the machine.

1. Connect the power cord to the outlet

and/or the machine.

2. The power cord is worn, corroded, or

damaged.

2. Replace the power cord.

Electric starter does not turn (electric-start
models only)

3. The power outlet is not energized.

3. Have a qualified electrician energize

the outlet.

1. The key is not in the ignition or is in the

Stop position.

1. Insert the key into the ignition and turn

it to the On position.

2. The choke is in the Off position and the

primer has not been pressed.

2. Move the choke to the On position and

press the primer 3 times.

3. The fuel shutoff valve is not open.

3. Open the fuel shutoff valve.

4. The throttle is not in the Fast position.

4. Move the throttle to the Fast position.

5. The fuel tank is empty or the fuel

system contains stale fuel.

5. Drain and/or fill the fuel tank with fresh

gasoline (not more than 30 days old).
If the problem persists, contact an
Authorized Service Dealer.

6. The spark plug wire is loose or

disconnected.

6. Connect the wire to the spark plug.

7. The spark plug is pitted, fouled, or the

gap is incorrect.

7. Check the spark plug and adjust the

gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.

8. The fuel vent cap is restricted.

8. Remove the vent restriction or replace

the fuel cap.

Engine does not start or starts hard

9. The engine oil level in the engine

crankcase is too low or too high.

9. Add or drain oil to adjust the oil level in

the engine crankcase to the Full mark
on the dipstick.

1. The choke is in the On position.

1. Move the choke to the Off position.

2. The fuel shutoff valve is not completely

open.

2. Open the fuel shutoff valve.

3. The fuel tank is nearly empty or

contains stale fuel.

3. Drain and fill the fuel tank with fresh

gasoline (not more than 30 days old).
If the problem persists, contact an
Authorized Service Dealer.

4. The spark plug wire is loose.

4. Connect the wire to the spark plug.

5. The spark plug is pitted, fouled, or the

gap is incorrect.

5. Check the spark plug and adjust the

gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.

Engine runs rough

6. The engine oil level in the engine

crankcase is too low or too high.

6. Add or drain oil to adjust the oil level in

the engine crankcase to the Full mark
on the dipstick.

29

Summary of Contents for Power Max 1028 OXE

Page 1: ...elp finding a dealer or to register your machine Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model...

Page 2: ...operating this machine Be thoroughly familiar with the controls and the proper use of the machine Know how to stop the machine and disengage the controls quickly Never allow children to operate the m...

Page 3: ...pecting the machine stop the engine and make certain the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from ac...

Page 4: ...s off the pavement Then lift the handles quickly to bump the front of the machine on the pavement Repeat if necessary until a stream of snow comes out the discharge chute If you cannot unclog the disc...

Page 5: ...turn control 3 Warning read the Operator s Manual 5 Cutting dismemberment hazard impeller keep away from moving parts remove the ignition key and read the instructions before servicing or performing m...

Page 6: ...stop 3 Continuous variable setting 2 Slow 4 Fast x 3 1 2 3 4 5 120 9805 120 9805 1 Insert the key 2 Prime the engine 3 times 3 Engage the choke 4 Pull the starter cord 5 Once the engine is running dis...

Page 7: ...Install the wheel clutch cable ends 3 No parts required Install the traction control linkage Carriage bolts 2 4 Locknuts 2 Install the chute control rod 5 Cable tie 1 Connect the wire to the headlight...

Page 8: ...the upper handle legs and ensure that the cables and the wire for the headlight are not pinched between the handle sections Figure 4 1 Cables 2 Secure the upper handle with 4 handle bolts 4 curved was...

Page 9: ...between the bottom of the handle and the wheel clutch lever end Figure 10 Figure 10 Note The gap should be approximately the thickness of a pencil 1 4 inch or 6 mm If it is greater loosen the cable c...

Page 10: ...control rod with the outer washer and a hairpin cotter you previously removed Note For easier installation look down through the opening in the speed selector Figure 14 Figure 14 1 Speed selector 4 In...

Page 11: ...the deflector cable onto the forward carriage bolt and secure the carriage bolts with locknuts from the loose parts bag Figure 17 Figure 17 1 Cable clip 2 Deflector cable 7 Hold the blue trigger cap...

Page 12: ...l viscosity for the outdoor temperature range expected Figure 19 Engine Oil Capacities Model Engine Oil Capacity 38661 38662 38663 30 to 32 oz 0 89 to 0 95 l 1 Remove the dipstick by rotating the cap...

Page 13: ...he speed selector lever Figure 12 C Turn the trunnion downward clockwise on the speed control rod Figure 12 D Connect the trunnion to the speed selector lever Figure 12 4 Release the traction lever 5...

Page 14: ...ecoil starter 4 Fuel shutoff valve Figure 24 1 Snow cleanout tool attached to the handle Operation Note Determine the left and right sides of the machine from the normal operating position Filling the...

Page 15: ...soline Note Never use methanol gasoline containing methanol or gasoline containing more than 10 ethanol because the fuel system could be damaged Figure 25 1 1 inch 2 5 cm Starting the Engine 1 Check t...

Page 16: ...er of pushes Temperature 2 15 F 9 C or above 3 10 F to 15 F 23 C to 9 C 4 10 F 23 C and below G016494 Figure 28 5 Move the choke to the Choke position Figure 29 G016501 Figure 29 6 Move the throttle t...

Page 17: ...er for service 8 Disconnect the power cord from the power outlet first and then from the machine electric start only 9 Allow the engine to warm up gradually move the choke toward the Run position Wait...

Page 18: ...the machine easily Note Holding down the traction lever against the handle engages the traction drive to both wheels To turn the machine to the right lift up on the right wheel clutch lever and squeez...

Page 19: ...when you release the auger impeller lever you could seriously injure yourself or others Do not operate the machine Take it to an Authorized Service Dealer for service Operating the Quick Stick Hold t...

Page 20: ...minutes After using the machine let the engine run for a few minutes to prevent moving parts from freezing Engage the auger impeller to clear any remaining snow from inside the housing Rotate the Qui...

Page 21: ...or replace it if necessary Inspect the auger impeller cable and adjust or replace it if necessary Check the auger gearbox oil and add oil if necessary Lubricate the hex shaft Yearly or before storage...

Page 22: ...to prevent the machine from picking up rocks 5 Move the skids down until they are even with the ground 6 Firmly tighten the nuts that secure both skids to the auger sides Note To quickly adjust the s...

Page 23: ...e of the belt cover as shown 2 Lift up the right side of the belt cover Figure 46 Figure 46 3 With the auger impeller lever disengaged ensure that the gap between the auger clutch assembly and the tab...

Page 24: ...pipe plug in the gearbox Changing the Engine Oil Service Interval After the first 5 hours Change the engine oil Every 50 hours Change the engine oil Change the engine oil every 25 operating hours when...

Page 25: ...lip Figure 52 1 Drain the gasoline from the fuel tank 2 Tip the machine forward onto its auger housing and block it so that it cannot fall 3 Remove the back cover Figure 53 Figure 53 1 Back cover 4 Mo...

Page 26: ...so that you can move it to another position adjust the discharge chute latch 1 Remove the fastener on the gear cover Figure 57 lift the front of the cover up and slide it back and out of the way Figu...

Page 27: ...tact with the bulb 1 Remove the wire connector from the back of the headlight Figure 60 Figure 60 2 Turn the base of the bulb counterclockwise until it stops Figure 61 Figure 61 3 Remove the bulb stra...

Page 28: ...l 4 Prime the engine and start it again 5 Allow the engine to run until it stops When you can no longer start the engine it is sufficiently dry 6 Stop the engine and allow it to cool 7 Remove the igni...

Page 29: ...t the wire to the spark plug 7 The spark plug is pitted fouled or the gap is incorrect 7 Check the spark plug and adjust the gap if necessary Replace the spark plug if it is pitted fouled or cracked 8...

Page 30: ...ust the auger impeller drive belt refer to www Toro com for servicing information or take the machine to an Authorized Service Dealer Engine runs but the machine discharges snow poorly or not at all 7...

Page 31: ...ngine is free from defects in materials and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years Failures caused by abuse neglect or improper mai...

Page 32: ...ense Items and Conditions Not Covered There is no other express warranty except for special emission system coverage and engine warranty coverage on some products This express warranty does not cover...

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