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Safety

Before Operating

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Read and understand the contents of this
manual before operating the snowthrower

.

Become familiar with all controls and know
how to stop the engine quickly

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Operator 's
Position

The low-speed auger has a moving pinch
point close to the opening.

Caution: Improper use may result in
loss of fingers, hands, or feet.

There is a high-speed
impeller close to the
opening.

This machine meets or exceeds the B71.3
specifications of the American National Standards
Institute in effect at the time of production.

Read and understand the contents of this manual
before the engine is ever started.

This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.

Improperly using or maintaining this machine
could result in injury or death. To reduce this
potential, comply with the following safety
instructions.

Training

Read, understand and follow all instructions on the
machine and in the manual(s) before operating this
machine. Be thoroughly familiar with the controls
and the proper use of the machine. Know how to
stop the machine and disengage the controls quickly.

Never allow children to operate the machine. Never
allow adults to operate the machine without proper
instruction.

Keep the area of operation clear of all persons,
particularly small children.

Exercise caution to avoid slipping or falling,
especially when operating the machine in reverse.

Preparation

Thoroughly inspect the area where the machine is
to be used and remove all doormats, sleds, boards,
wires, and other foreign objects.

Disengage all clutches and shift into neutral before
starting the engine.

Do not operate the machine without wearing
adequate winter garments. Avoid loose fitting
clothing that can get caught in moving parts. Wear
footwear that will improve footing on slippery
surfaces.

Handle fuel with care; it is highly flammable.

– Use an approved fuel container.

– Never add fuel to a running engine or hot engine.

– Fill fuel tank outdoors with extreme care. Never

fill fuel tank indoors.

– Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always
place containers on the ground, away from your
vehicle, before filling.

2

Summary of Contents for Power Max 1028 OXE

Page 1: ...elp finding a dealer or to register your machine Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model...

Page 2: ...operating this machine Be thoroughly familiar with the controls and the proper use of the machine Know how to stop the machine and disengage the controls quickly Never allow children to operate the m...

Page 3: ...pecting the machine stop the engine and make certain the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from ac...

Page 4: ...s off the pavement Then lift the handles quickly to bump the front of the machine on the pavement Repeat if necessary until a stream of snow comes out the discharge chute If you cannot unclog the disc...

Page 5: ...turn control 3 Warning read the Operator s Manual 5 Cutting dismemberment hazard impeller keep away from moving parts remove the ignition key and read the instructions before servicing or performing m...

Page 6: ...stop 3 Continuous variable setting 2 Slow 4 Fast x 3 1 2 3 4 5 120 9805 120 9805 1 Insert the key 2 Prime the engine 3 times 3 Engage the choke 4 Pull the starter cord 5 Once the engine is running dis...

Page 7: ...Install the wheel clutch cable ends 3 No parts required Install the traction control linkage Carriage bolts 2 4 Locknuts 2 Install the chute control rod 5 Cable tie 1 Connect the wire to the headlight...

Page 8: ...the upper handle legs and ensure that the cables and the wire for the headlight are not pinched between the handle sections Figure 4 1 Cables 2 Secure the upper handle with 4 handle bolts 4 curved was...

Page 9: ...between the bottom of the handle and the wheel clutch lever end Figure 10 Figure 10 Note The gap should be approximately the thickness of a pencil 1 4 inch or 6 mm If it is greater loosen the cable c...

Page 10: ...control rod with the outer washer and a hairpin cotter you previously removed Note For easier installation look down through the opening in the speed selector Figure 14 Figure 14 1 Speed selector 4 In...

Page 11: ...the deflector cable onto the forward carriage bolt and secure the carriage bolts with locknuts from the loose parts bag Figure 17 Figure 17 1 Cable clip 2 Deflector cable 7 Hold the blue trigger cap...

Page 12: ...l viscosity for the outdoor temperature range expected Figure 19 Engine Oil Capacities Model Engine Oil Capacity 38661 38662 38663 30 to 32 oz 0 89 to 0 95 l 1 Remove the dipstick by rotating the cap...

Page 13: ...he speed selector lever Figure 12 C Turn the trunnion downward clockwise on the speed control rod Figure 12 D Connect the trunnion to the speed selector lever Figure 12 4 Release the traction lever 5...

Page 14: ...ecoil starter 4 Fuel shutoff valve Figure 24 1 Snow cleanout tool attached to the handle Operation Note Determine the left and right sides of the machine from the normal operating position Filling the...

Page 15: ...soline Note Never use methanol gasoline containing methanol or gasoline containing more than 10 ethanol because the fuel system could be damaged Figure 25 1 1 inch 2 5 cm Starting the Engine 1 Check t...

Page 16: ...er of pushes Temperature 2 15 F 9 C or above 3 10 F to 15 F 23 C to 9 C 4 10 F 23 C and below G016494 Figure 28 5 Move the choke to the Choke position Figure 29 G016501 Figure 29 6 Move the throttle t...

Page 17: ...er for service 8 Disconnect the power cord from the power outlet first and then from the machine electric start only 9 Allow the engine to warm up gradually move the choke toward the Run position Wait...

Page 18: ...the machine easily Note Holding down the traction lever against the handle engages the traction drive to both wheels To turn the machine to the right lift up on the right wheel clutch lever and squeez...

Page 19: ...when you release the auger impeller lever you could seriously injure yourself or others Do not operate the machine Take it to an Authorized Service Dealer for service Operating the Quick Stick Hold t...

Page 20: ...minutes After using the machine let the engine run for a few minutes to prevent moving parts from freezing Engage the auger impeller to clear any remaining snow from inside the housing Rotate the Qui...

Page 21: ...or replace it if necessary Inspect the auger impeller cable and adjust or replace it if necessary Check the auger gearbox oil and add oil if necessary Lubricate the hex shaft Yearly or before storage...

Page 22: ...to prevent the machine from picking up rocks 5 Move the skids down until they are even with the ground 6 Firmly tighten the nuts that secure both skids to the auger sides Note To quickly adjust the s...

Page 23: ...e of the belt cover as shown 2 Lift up the right side of the belt cover Figure 46 Figure 46 3 With the auger impeller lever disengaged ensure that the gap between the auger clutch assembly and the tab...

Page 24: ...pipe plug in the gearbox Changing the Engine Oil Service Interval After the first 5 hours Change the engine oil Every 50 hours Change the engine oil Change the engine oil every 25 operating hours when...

Page 25: ...lip Figure 52 1 Drain the gasoline from the fuel tank 2 Tip the machine forward onto its auger housing and block it so that it cannot fall 3 Remove the back cover Figure 53 Figure 53 1 Back cover 4 Mo...

Page 26: ...so that you can move it to another position adjust the discharge chute latch 1 Remove the fastener on the gear cover Figure 57 lift the front of the cover up and slide it back and out of the way Figu...

Page 27: ...tact with the bulb 1 Remove the wire connector from the back of the headlight Figure 60 Figure 60 2 Turn the base of the bulb counterclockwise until it stops Figure 61 Figure 61 3 Remove the bulb stra...

Page 28: ...l 4 Prime the engine and start it again 5 Allow the engine to run until it stops When you can no longer start the engine it is sufficiently dry 6 Stop the engine and allow it to cool 7 Remove the igni...

Page 29: ...t the wire to the spark plug 7 The spark plug is pitted fouled or the gap is incorrect 7 Check the spark plug and adjust the gap if necessary Replace the spark plug if it is pitted fouled or cracked 8...

Page 30: ...ust the auger impeller drive belt refer to www Toro com for servicing information or take the machine to an Authorized Service Dealer Engine runs but the machine discharges snow poorly or not at all 7...

Page 31: ...ngine is free from defects in materials and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years Failures caused by abuse neglect or improper mai...

Page 32: ...ense Items and Conditions Not Covered There is no other express warranty except for special emission system coverage and engine warranty coverage on some products This express warranty does not cover...

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