Toro Greensmaster Flex 1800 04040 Operator'S Manual Download

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Form No. 3389-151 Rev B

Greensmaster

Flex

™

1800/2100

Traction Unit

Model No. 04040—Serial No. 315000001 and Up

Model No. 04041—Serial No. 315000001 and Up

g018274

*3389-151* B

Summary of Contents for Greensmaster Flex 1800 04040

Page 1: ...389 151 Rev B Greensmaster Flex 1800 2100 Traction Unit Model No 04040 Serial No 315000001 and Up Model No 04041 Serial No 315000001 and Up g018274 Register at www Toro com Original Instructions EN 33...

Page 2: ...ns It is primarily designed for cutting grass on well maintained lawns in parks golf courses sports fields and on commercial grounds It is not designed for cutting brush mowing grass and other growth...

Page 3: ...orting the Machine 20 Preparing to Mow 20 Mowing Tips 20 Checking the Operation of the Interlock Switches 21 Releasing the Transmission 22 Setting the Machine to Match Turf Conditions 23 Maintenance 2...

Page 4: ...l is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tanks a...

Page 5: ...t Reconnect positive first and negative last Use care when checking the reel Wear gloves and use caution when servicing them Keep hands and feet away from moving parts If possible do not make adjustme...

Page 6: ...g to the procedures outlined in EN 11094 Sound Pressure Level Model 04040 This unit has a sound pressure level at the operator s ear of 84 dBA which includes an Uncertainty Value K of 1 dBA Sound pres...

Page 7: ...1 Toxic gas inhalation hazard do not operate indoors 4 Warning disconnect the spark plug wire and read the instruction before servicing or performing maintenance 2 Explosion hazard stop the engine an...

Page 8: ...parts keep all guards and shields in place 2 Warning do not operate the machine unless you are trained 5 Do not tow the machine 3 Thrown object hazard keep bystanders a safe distance from the machine...

Page 9: ...the handle retainers 3 Transport wheels Optional Transport Wheel Kit Model 04123 2 Install the transport wheels 4 No parts required Check the engine oil level 5 Grass basket 1 Install the grass basket...

Page 10: ...cking pin 3 Push the cutting unit under the traction unit and to the left to engage the transmission coupling Figure 4 Figure 4 1 Transmission coupling 4 Maneuver the traction unit frame Figure 5 forw...

Page 11: ...e 5 Adjust the handle height to the desired position refer to Adjusting the Handle Height page 18 Note The machine is shipped with the handle adjusted to the lowest position The machine is traditional...

Page 12: ...Checking the Engine Oil Level page 27 5 Installing the Grass Basket Parts needed for this procedure 1 Grass basket Procedure 1 Grasp the basket by the handle Figure 9 Figure 9 1 Basket hooks 2 Guide...

Page 13: ...ontrol Figure 12 and Figure 13 is located on the right rear side of the control panel Rotate the throttle to regulate the engine speed The lever connects to and operates the throttle linkage to the ca...

Page 14: ...5 1 Parking brake latch 2 Service brake Parking Brake Latch The parking brake latch Figure 15 is used in conjunction with the service brake With the service brake engaged rotate the parking brake latc...

Page 15: ...e g018268 Figure 18 1 Recoil starter Kickstand The kickstand Figure 20 is mounted to the rear of the machine and is used to raise the rear of the machine for installation or removal of the transport w...

Page 16: ...stand 2 Kickstand loop To prevent the unit from tipping backwards when removing the reel lower the kickstand and push in the locking pin to lock it in the service position Figure 21 G018142 1 2 3 Figu...

Page 17: ...the left and right sides of the machine from the normal operating position Think Safety First Please carefully read all of the safety instructions and decals in the safety section Knowing this informa...

Page 18: ...railer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove gas powered equipment from the truck or trailer...

Page 19: ...le control fasteners 5 Install the previously removed console cover Starting and Stopping the Engine Note For illustrations and descriptions of the controls referenced in this section refer to the Con...

Page 20: ...nd Be sure the mower is carefully adjusted and is set evenly on both sides of the reel Improper mower adjustment is magnified in the appearance of the clipped turf Remove all foreign objects from the...

Page 21: ...th the interlock switches Check the operation of the interlock switches daily and replace any damaged switches before operating the machine Using the Operator Presence Control OPC Interlock Switch 1 P...

Page 22: ...service Correct the problem before operating Refer to Servicing the Brake Interlock Switch page 31 3 With the engine running engage the service brake not the parking brake depress the OPC and engage...

Page 23: ...Mowers 117 1530 Microcut EdgeMax 1 6 to 3 2 mm 0 062 to 0 125 inches Standard 98 7261 Microcut 1 6 to 3 2 mm 0 062 to 0 125 inches 110 2300 Extended Microcut 1 6 to 3 2 mm 0 062 to 0 125 inches Less...

Page 24: ...121 4681 Narrow Wiehle Long 6 4 cm 2 5 inches Aluminum More edge support 1 7 inches 4 3 cm longer 120 9605 Rear Roller 5 1 cm 2 0 inches Aluminum Standard rear 24...

Page 25: ...d screen Before each use or daily Check the operation of the interlock switches Check the engine oil level Check the Operator Presence Control Interlock system Every 50 hours Change the engine oil Cle...

Page 26: ...g brake operation Check that pivot joints operate freely Check the fuel level Check the engine oil level Check the air filter Clean the engine cooling fins Check for unusual engine noises Check for un...

Page 27: ...arks no oil addition is required 1 Remove the transport wheels if installed 2 Position the mower so the engine is level and clean around the oil level gauge Figure 31 g018270 1 2 Figure 31 1 Oil level...

Page 28: ...B Dry by wrapping in a clean rag Squeeze the rag and foam element to dry but do not twist because the foam may tear C Saturate the element with clean engine oil Squeeze the element to remove the exces...

Page 29: ...lug and tighten it firmly to 23 N m 17 ft lb Figure 36 1 Center electrode insulator 3 Air gap 0 6 to 0 7 mm 0 024 to 0 028 inch 2 Side electrode Fuel System Maintenance Cleaning the Fuel Cup and Scree...

Page 30: ...the engine is off 2 Remove the control panel 3 Engage the traction lever Figure 39 1 Traction lever 2 Interlock switch 4 Loosen the interlock switch mounting fasteners Figure 39 5 Place a 1 6 mm 0 06...

Page 31: ...contact the switch 7 Engage the brake lever and rotate the latch Verify that the switch loses continuity Replace the switch if required Brake Maintenance Adjusting the Service Parking Brake If the se...

Page 32: ...tment and from around the compression spring Figure 43 D Make sure the compression spring is applying the proper tension on the belt E Tighten the bearing housing mounting nut F Install the belt cover...

Page 33: ...evis pin 5 Bolt 3 Jam nut 4 Loosen the jam nut and adjust the bell crank link assembly until it measures 24 cm 9 5 inches from end to end Figure 48 1 G027770 Figure 48 1 24 cm 9 5 inches 5 Tighten the...

Page 34: ...sen the reel control cable until there is slack in the cable 4 At the control handle bulkhead tighten the reel control cable enough to remove the slack from the cable without extending the spring 5 Ch...

Page 35: ...he engine to distribute conditioned fuel through the fuel system 5 minutes B Either stop the engine allow it to cool and drain the fuel tank or operate the engine until it stops C Restart the engine a...

Page 36: ...ot limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period o...

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