Toro Greensmaster 3120 Operator'S Manual Download Page 48

The Toro Warranty

Two-Year or 1,500 Hours Limited Warranty

Conditions and Products Covered

The Toro Company and its affiliate, Toro Warranty Company, pursuant
to an agreement between them, jointly warrant your Toro Commercial
product (“Product”) to be free from defects in materials or workmanship
for 2 years or 1,500 operational hours*, whichever occurs first. This
warranty is applicable to all products with the exception of Aerators
(refer to separate warranty statements for these products). Where a
warrantable condition exists, we will repair the Product at no cost to you
including diagnostics, labor, parts, and transportation. This warranty
begins on the date the Product is delivered to the original retail purchaser.
* Product equipped with an hour meter.

Instructions for Obtaining Warranty Service

You are responsible for notifying the Commercial Products Distributor or
Authorized Commercial Products Dealer from whom you purchased the
Product as soon as you believe a warrantable condition exists. If you need
help locating a Commercial Products Distributor or Authorized Dealer, or
if you have questions regarding your warranty rights or responsibilities,
you may contact us at:

Toro Commercial Products Service Department
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196

952–888–8801 or 800–952–2740
E-mail: [email protected]

Owner Responsibilities

As the product owner, you are responsible for required maintenance and
adjustments stated in your

Operator's Manual

. Repairs for product issues

caused by failure to perform required maintenance and adjustments are not
covered under this warranty.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the warranty
period are defects in materials or workmanship. This warranty does not
cover the following:

Product failures which result from the use of non-Toro replacement
parts, or from installation and use of add-on, or modified non-Toro
branded accessories and products.

Product failures which result from failure to perform recommended
maintenance and/or adjustments.

Product failures which result from operating the Product in an abusive,
negligent, or reckless manner.

Parts consumed through use that are not defective. Examples of parts
which are consumed, or used up, during normal Product operation
include, but are not limited to, brake pads and linings, clutch linings,
blades, reels, rollers and bearings (sealed or greasable), bed knives,
spark plugs, castor wheels and bearings, tires, filters, belts, and certain
sprayer components such as diaphragms, nozzles, and check valves.

Failures caused by outside influence, including, but not limited to,
weather, storage practices, contamination, use of unapproved fuels,
coolants, lubricants, additives, fertilizers, water, or chemicals.

Failure or performance issues due to the use of fuels (e.g. gasoline,
diesel, or biodiesel) that do not conform to their respective industry
standards.

Normal noise, vibration, wear and tear, and deterioration. Normal
“wear and tear” includes, but is not limited to, damage to seats due to
wear or abrasion, worn painted surfaces, scratched decals or windows.

Parts

Parts scheduled for replacement as required maintenance are warranted
for the period of time up to the scheduled replacement time for that part.
Parts replaced under this warranty are covered for the duration of the
original product warranty and become the property of Toro. Toro will make
the final decision whether to repair any existing part or assembly or replace
it. Toro may use remanufactured parts for warranty repairs.

Deep Cycle and Lithium-Ion Battery Warranty

Deep cycle and Lithium-Ion batteries have a specified total number
of kilowatt-hours they can deliver during their lifetime. Operating,
recharging, and maintenance techniques can extend or reduce total
battery life. As the batteries in this product are consumed, the amount
of useful work between charging intervals will slowly decrease until the
battery is completely worn out. Replacement of worn out batteries,
due to normal consumption, is the responsibility of the product owner.
Note: (Lithium-Ion battery only): Pro-rated after 2 years. Refer to the
battery warranty for additional information.

Lifetime Crankshaft Warranty (ProStripe 02657 Model

Only)

The Prostripe which is fitted with a genuine Toro Friction Disc and
Crank-Safe Blade Brake Clutch (integrated Blade Brake Clutch (BBC) +
Friction Disc assembly) as original equipment and used by the original
purchaser in accordance with recommended operating and maintenance
procedures, are covered by a Lifetime Warranty against engine crankshaft
bending. Machines fitted with friction washers, Blade Brake Clutch (BBC)
units and other such devices are not covered by the Lifetime Crankshaft
Warranty.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication, cleaning and polishing, replacement of filters,
coolant, and completing recommended maintenance are some of the
normal services Toro products require that are at the owner’s expense.

General Conditions

Repair by an Authorized Toro Distributor or Dealer is your sole remedy
under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable for
indirect, incidental or consequential damages in connection with the
use of the Toro Products covered by this warranty, including any
cost or expense of providing substitute equipment or service during
reasonable periods of malfunction or non-use pending completion
of repairs under this warranty. Except for the Emissions warranty
referenced below, if applicable, there is no other express warranty. All
implied warranties of merchantability and fitness for use are limited to
the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so the above
exclusions and limitations may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights which vary from
state to state.

Note Regarding Emissions Warranty

The Emissions Control System on your Product may be covered by
a separate warranty meeting requirements established by the U.S.
Environmental Protection Agency (EPA) and/or the California Air Resources
Board (CARB). The hour limitations set forth above do not apply to the
Emissions Control System Warranty. Refer to the Engine Emission Control
Warranty Statement supplied with your product or contained in the engine
manufacturer’s documentation.

Countries Other than the United States or Canada

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain
guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining
guarantee information, contact your Authorized Toro Service Center.

374-0253 Rev F

 

Summary of Contents for Greensmaster 3120

Page 1: ...Form No 3428 574 Rev A Greensmaster 3120 2 Wheel Drive Traction Unit Model No 04355 Serial No 403410001 and Up Register at www Toro com Original Instructions EN 3428 574 A...

Page 2: ...turf Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information carefully to learn how to operate and maintain your product properly...

Page 3: ...hecklist 27 Pre Maintenance Procedures 28 Removing the Seat Assembly 28 Raising the Machine 28 Lubrication 29 Greasing the Machine 29 Lubricating the Pivot Points 30 Engine Maintenance 30 Engine Safet...

Page 4: ...hut off the engine remove the key if equipped and wait for all movement to stop before you leave the operator s position Allow the machine to cool before adjusting servicing cleaning or storing it Imp...

Page 5: ...gine start 3 Engine shut off decal105 8306 105 8306 1 Forward machine speeds 3 Slow use for mowing 2 Fast use for transport 4 Neutral use for backlapping decal115 8226 115 8226 1 Tipping hazard read t...

Page 6: ...ing engage the parking brake shut off the engine and remove the key before leaving the machine decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6...

Page 7: ...8 Fast 3 Off 9 Front and rear lights 4 Choke 10 Lights off 5 On 11 Front lights 6 Slow decal139 2724 139 2724 decal137 9706 137 9706 1 Cutting hazard of the hand or foot shut off the engine remove th...

Page 8: ...or 3 4 Grass basket 3 Install the cutting units 5 No parts required Mark the outer grass baskets Rear Weight Kit Part No 100 6441 purchase separately 1 6 19 5 kg 43 lb of calcium chloride purchase sep...

Page 9: ...4 5 Connect a 2 to 4 A battery charger to the battery posts Charge the battery for at least 2 hours at 4 A or for at least 4 hours at 2 A until the specific gravity is 1 250 or higher and the temperat...

Page 10: ...allow the battery terminals to touch any metal parts of the machine Do not allow metal tools to short between the battery terminals and metal parts of the machine g032706 Figure 5 1 Negative 3 Battery...

Page 11: ...can result in you being thrown from the seat and injured during a rollover accident Always use the seat belt 4 Installing the Cutting Units For Cutting Unit Models 04610 04611 04616 04618 04619 04624...

Page 12: ...lip is parallel with the reel blades across the cutting unit If the basket is too close to the reel it is possible for the reel to contact the basket when the cutting unit is raised off or lowered to...

Page 13: ...ly 12 7 cm 5 inches 4 Keep focal spot 1 8 to 3 m 6 to 10 ft ahead of the machine 6 Adding Rear Ballast and Weight Kit Parts needed for this procedure 1 Rear Weight Kit Part No 100 6441 purchase separa...

Page 14: ...rol panel 7 Footrest 4 Seat 8 Cutting units Controls Traction Pedal The traction pedal Figure 13 has 3 functions to make the machine move forward to move it backward and to stop the machine Press the...

Page 15: ...ut does not shut off the engine g033365 Figure 15 1 Choke lever 3 Light switch position 2 Throttle lever 4 Hour meter Choke Lever To start a cold engine close the carburetor choke by pushing the choke...

Page 16: ...it clockwise to the START position to start the engine Release the key as soon as the engine starts the key moves to the ON position Turn the key counterclockwise to the STOP position to shut off the...

Page 17: ...achine Local regulations may restrict the age of the operator The owner is responsible for training all operators and mechanics Become familiar with the safe operation of the equipment operator contro...

Page 18: ...1 inch below the bottom of the filler neck This space in the tank allows the fuel to expand Do not fill the fuel tank completely full 3 Install the cap Note You will hear a click sound when the cap i...

Page 19: ...ccidents which can result in severe injury or death You are responsible for safe slope operation Operating the machine on any slope requires extra caution Evaluate the site conditions to determine if...

Page 20: ...w control lever rearward The cutting reels should stop rotating and the cutting units should raise to the full transport position 4 Engage the brake to keep the machine from moving and shut off the en...

Page 21: ...functional control lever to the NEUTRAL position and engage the parking brake 4 Start the engine and move the functional control lever to the MOW position or the TRANSPORT position The engine should s...

Page 22: ...ining the required timing necessary to minimize the cleanup mowing operation Note The delay in raising and lowering the center cutting unit depends on hydraulic fluid temperature Cold hydraulic fluid...

Page 23: ...n Note Heavy wet clippings place an undue strain on the baskets and add unnecessary weight to the machine which increases the load on the machine systems e g engine hydraulic system and brakes After O...

Page 24: ...cate the brake shaft assembly with SAE 30 oil or spray lubricant to deter corrosion and help keep the machine performing satisfactorily during the next mowing operation Hauling the Machine Use care wh...

Page 25: ...lugs before you do any maintenance Set the wires aside so that they do not accidentally contact the spark plugs Maintenance Safety Before you leave the operator s position do the following Park the ma...

Page 26: ...when operating conditions are dusty or dirty Check the battery electrolyte level If machine is in storage check the electrolyte level every 30 days Check the battery cable connections Every 100 hours...

Page 27: ...n the engine air cooling fins Inspect the air filter pre cleaner Check any unusual engine noises Check the reel to bedknife adjustment Check the hydraulic hoses for damage Check for fluid leaks Check...

Page 28: ...he frame Figure 27 g005497 Figure 27 1 Roll pin 2 Seat pivot rod 4 Slide the seat pivot rod to the left 5 Move the seat forward and lift it out of the machine 6 Reverse the procedure to install the se...

Page 29: ...roller hub assembly or if equipped with a 3 wheel drive kit rear wheel roller clutches and external ball bearing 1 Figure 29 g005117 Figure 29 Steering fork shaft 1 Figure 30 Steering cylinder rod end...

Page 30: ...overspeed the engine Servicing the Air Cleaner Service Interval Every 50 hours Service the air cleaner foam element more frequently when operating conditions are dusty or dirty Every 100 hours Service...

Page 31: ...el surface shut off the engine and remove the key 2 Unscrew the dipstick remove it and wipe it with a clean rag 3 Insert the dipstick into the dipstick tube and thread it into the tube Figure 38 g0171...

Page 32: ...he engine 4 Set the air gap between the center and side of the electrodes at 0 76 mm 0 030 inches as shown in Figure 40 g251456 Figure 40 1 Set air gap to 0 76 mm 0 030 inches 5 Install the spark plug...

Page 33: ...r flushing the skin 1 Check the electrolyte level in the cells of the battery 2 If needed add distilled or demineralized water into the cell of the battery Note Only raise the electrolyte level to the...

Page 34: ...pattern Adjusting the Transmission for Neutral If the machine creeps when the traction control pedal is in the NEUTRAL position adjust the neutral return mechanism 1 Ensure that the bypass valve is c...

Page 35: ...l it does not contact the traction pedal 3 Continue applying a light load on the transport pedal and adjust the pedal stop so it contacts the pedal rod and tighten the nuts Important Ensure that the t...

Page 36: ...t area free from people and obstructions before and after the adjustment 2 If the brakes do not apply equally adjust the brakes as follows A Disconnect the brake rods by removing the cotter pin and cl...

Page 37: ...g too late or Rotate the knob clockwise if the center cutting unit is dropping too early Note You should not need to rotate it more than 1 32 to 1 16 of a turn 4 Test the adjustment and repeat step 3...

Page 38: ...aulic Fluid Hydraulic Fluid Specifications The reservoir is filled at the factory with high quality hydraulic fluid Check the level of the hydraulic fluid before you first start the engine and daily t...

Page 39: ...ainers before opening them Ensure that the pour spout and funnel are clean 1 Move the machine on a level surface 2 Allow the machine to cooled down so that the hydraulic fluid is cold 3 Unscrew the di...

Page 40: ...the specified hydraulic fluid refer to Hydraulic Fluid Specifications page 38 and Checking the Hydraulic Fluid Level page 39 5 Start the machine and run it at idle for 3 to 5 minutes to circulate the...

Page 41: ...y been acceptable There must be light contact across the full length of the reel and bedknife refer to the Cutting Unit Operator s Manual Setting the Reel Speed To achieve a consistent high quality cu...

Page 42: ...other moving parts Never attempt to turn the reels by hand or foot while the engine is running 1 Position the machine on a level surface lower the cutting units shut off the engine remove the key and...

Page 43: ...ng select a higher reel speed setting until the speed stabilizes then return the reel speed to setting 1 or to your desired speed To make an adjustment to the cutting units while backlapping turn the...

Page 44: ...nts 3 Block up the wheels to remove any weight on the tires 4 Drain and replace the hydraulic fluid and filter and inspect the hydraulic lines and fittings Replace if necessary refer to Changing the E...

Page 45: ...Notes...

Page 46: ...Notes...

Page 47: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 48: ...ion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts f...

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