background image

This product complies with all relevant European
directives; for details, please see the separate product
specific Declaration of Conformity (DOC) sheet.

WARNING

CALIFORNIA

Proposition 65 Warning

This product contains a chemical

or chemicals known to the State of

California to cause cancer, birth defects,

or reproductive harm.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

It is a violation of California Public Resource Code
Section 4442 or 4443 to use or operate the engine on
any forest-covered, brush-covered, or grass-covered
land unless the engine is equipped with a spark
arrester, as defined in Section 4442, maintained in
effective working order or the engine is constructed,
equipped, and maintained for the prevention of fire.

Introduction

This machine is a walk-behind, reel-blade lawn mower
intended to be used by professional, hired operators
in commercial applications. It is primarily designed for
cutting grass on well-maintained lawns in parks, golf
courses, sports fields, and on commercial grounds.

Important:

To maximize the safety, performance,

and proper operation of this machine, carefully
read and fully understand the contents of this

Operator’s Manual

. Failing to follow these

operating instructions or to receive proper
training may result in injury. For more information
on safe operating practices, including safety tips
and training materials, go to www.Toro.com.

Whenever you need service, genuine Toro parts, or
additional information, contact an authorized Toro
distributor and have the model and serial numbers of
your product ready.

Figure 1

identifies the location of

the model and serial numbers on the product. Write
the numbers in the space provided.

Important:

With your mobile device, you can

scan the QR code (if equipped) on the serial
number decal to access warranty, parts, and other
product information.

g234204

Figure 1

1.

Model and serial number location

Model No.

Serial No.

This manual identifies potential hazards and has
safety messages identified by the safety-alert symbol
(

Figure 2

), which signals a hazard that may cause

serious injury or death if you do not follow the
recommended precautions.

g000502

Figure 2

1.

Safety-alert symbol.

This manual uses 2 words to highlight information.

Important

calls attention to special mechanical

information and

Note

emphasizes general information

worthy of special attention.

Operating this machine between 1,500 and 2,400
m (5,000 to 8,000 ft) above sea level requires the
high-altitude kit. See your authorized Toro distributor.

© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420

2

Contact us at www.Toro.com.

Printed in the USA

All Rights Reserved

 

Summary of Contents for Greenmaster Flex 04044

Page 1: ...No 3418 623 Rev B Greensmaster Flex 1820 2120 Traction Unit Model No 04044 Serial No 401381001 and Up Model No 04045 Serial No 401400001 and Up Register at www Toro com Original Instructions EN 3418 6...

Page 2: ...l Failing to follow these operating instructions or to receive proper training may result in injury For more information on safe operating practices including safety tips and training materials go to...

Page 3: ...ion 23 During Operation Safety 23 Starting the Engine 24 Shutting Off the Engine 24 Releasing the Transmission 25 Operating Tips 25 After Operation 26 After Operation Safety 26 Transporting the Machin...

Page 4: ...ine before servicing fueling or unclogging the machine Improperly using or maintaining this machine can result in injury To reduce the potential for injury comply with these safety instructions and al...

Page 5: ...ng disconnect the spark plug wire and read the Operator s Manual before servicing or performing maintenance 2 Explosion hazard shut off the engine and keep away from open flames when refueling 5 Hot s...

Page 6: ...ined 3 Thrown object hazard keep bystanders a safe distance away from the machine 5 Do not tow the machine 2 Warning wear hearing protection 4 Warning stay away from moving parts keep all guards and s...

Page 7: ...ort Wheel Kit Model No 04123 Optional 2 Install the transport wheels 5 No parts required Check the engine oil level 6 Production year decal 1 Install the production year decal 7 Grass basket 1 Install...

Page 8: ...needed for this procedure 2 Bolt 3 8 x 3 4 inch Procedure Note To install the weight rod onto your machine refer to the installation instructions in your cutting unit Operator s Manual 1 Place the mow...

Page 9: ...cedure 2 Handle retainer 2 Hairpin cotter Procedure 1 While supporting the handle remove the cable ties that secure the handle clamps to the side plates Figure 8 g017005 Figure 8 1 Hairpin cotter 2 Ha...

Page 10: ...el onto the hex shaft Figure 10 g000475 Figure 10 1 Locking clip 3 Rotate the wheel back and forth until it fits onto the axle and the locking clip is secured in the groove on the axle shaft 4 Repeat...

Page 11: ...Grasp the basket by the handle 2 Guide the basket lip between the cutting unit side plates and over the front roller Figure 12 g032407 Figure 12 1 Basket hooks 3 Install the basket hooks over the fram...

Page 12: ...frequently for signs of oil leakage loose fasteners or any other malfunction Refer to the engine Owner s Manual for the recommended break in period oil change and maintenance procedures Product Overvi...

Page 13: ...ote To move the lever you must first engage the operator presence control g000494 Figure 17 1 NEUTRAL 3 Traction FORWARD transport 2 Traction NEUTRAL and reel drive DISENGAGE 4 Traction FORWARD and re...

Page 14: ...ote The traction control lever cannot be moved while the latch is engaged On Off Switch The On Off switch Figure 15 is located on the top of the control panel Move the switch to the ON position to sta...

Page 15: ...ns CLOSED and OPEN Move the lever up to the CLOSED position when you store or transport the machine Open the valve before you start the engine by rotating the lever down g196011 Figure 20 1 Fuel shuto...

Page 16: ...ck strain if lifted improperly Put your foot pressure down on the kickstand loop and use only the lower center handle to raise the machine Attempting to raise the machine onto the kickstand any other...

Page 17: ...left and right sides of the machine from the normal operating position Before Operation Safety General Safety Never allow children or untrained people to operate or service the machine Local regulati...

Page 18: ...engine is cold Wipe up any fuel that spills Never fill the fuel tank inside an enclosed trailer Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 6 to 13 mm 1 4 t...

Page 19: ...d fuel tank or conditioner bottle opening Avoid contact with skin wash off spills with soap and water 1 Clean around the fuel tank cap and remove the cap from the tank Figure 25 Fill the fuel tank no...

Page 20: ...7261 Microcut 1 6 to 3 2 mm 0 062 to 0 125 inch 110 2300 Extended Microcut 1 6 to 3 2 mm 0 062 to 0 125 inch Less aggressive 98 7260 Tournament 3 2 to 6 4 mm 0 125 to 0 25 inch 117 1532 Tournament Ed...

Page 21: ...k the adjustment Adjusting the Handle Angle 1 Remove the hairpin cotters from the handle retainers on each side of the machine Figure 27 g017005 Figure 27 1 Hairpin cotter 2 Handle retainer 2 While su...

Page 22: ...the problem before operating the machine refer to Servicing the Traction Interlock Switch page 33 or Adjusting the Reel Control page 36 6 With the OPC pressed and the shift lever moved to the left to...

Page 23: ...Note The Toro Trans Pro trailer can be used to transport the machine For instructions on loading the trailer refer to your trailer Operator s Manual Important Do not run the engine while transporting...

Page 24: ...owly and gradually Do not operate a machine under any conditions where traction steering or stability is in question Remove or mark obstructions such as ditches holes ruts bumps rocks or other hidden...

Page 25: ...ng unit excessively without grass clippings can damage the cutting unit Mow the greens in a straight back and forth direction across the green Avoid circular mowing or turning the machine on the green...

Page 26: ...Controls after Mowing 1 Drive off the green move the reel drive and traction control levers to the DISENGAGED position and shut off the engine 2 Empty the grass basket of clippings install the grass b...

Page 27: ...rst 20 hours Change the engine oil Change the engine oil Clean the fuel tank screen Before each use or daily Check the operation of the interlock switches Before each use or daily Check the engine oil...

Page 28: ...g brake operation Check that pivot joints operate freely Check the fuel level Check the engine oil level Check the air filter Clean the engine cooling fins Check for unusual engine noises Check for un...

Page 29: ...rts and decals Keep all fasteners tight to ensure that the machine is in safe working condition Check the grass catcher components frequently and replace them when necessary Clean grass and debris fro...

Page 30: ...ls 5W 20 10W 30 and 10W 40 increase oil consumption Check the engine oil level more frequently when you use these oils Checking the Engine Oil Level Service Interval Before each use or daily The ideal...

Page 31: ...to the air cleaner and remove the cover 3 Clean the cover Figure 36 and Figure 37 g018271 Figure 36 1 Air cleaner cover 4 If the foam element is dirty remove it from the paper element Figure 37 Clean...

Page 32: ...d spark plug and tighten it firmly to 23 N m 17 ft lb g016950 Figure 39 1 Center electrode insulator 3 Air gap 0 6 to 0 7 mm 0 024 to 0 028 inch 2 Side electrode Fuel System Maintenance Cleaning the F...

Page 33: ...n 0 76 to 3 05 mm 0 03 to 0 12 inch With the traction lever engaged verify that the switch loses continuity Replace the switch if necessary Servicing the Brake Interlock Switch 1 Ensure that the engin...

Page 34: ...ver adjust the brake as the brake band may drag g016920 Figure 43 1 Jam nuts 2 Service brake cable Belt Maintenance Inspecting the Reel Drive Belt Service Interval Every 1 000 hours 1 Shut off the eng...

Page 35: ...m contaminating the clutch g016949 Figure 46 1 Rubber hole plug 2 Engage disengage shaft Engaging Disengaging the Transmission Belt Tensioner The transmission belt is tensioned by a spring loaded idle...

Page 36: ...s pin disconnecting the spring from the turnbuckle Figure 48 C Turn the turnbuckle in or out to adjust the length as necessary D Install the turnbuckle to the spring with the clevis pin E Move the tra...

Page 37: ...ially the engine Clean the dirt and chaff from the outside of the engine cylinder head fins and the blower housing Important You can wash the machine with mild detergent and water Do not pressure wash...

Page 38: ...Notes...

Page 39: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 40: ...ot limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period o...

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