Toro Greenmaster 1000, Service Manual

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Greensmaster 1000/1600 Traction and Reel Drive Systems Page 4 – 30
Differential Belt Replacement – Model 04050 Only
Removal
1. Place mower on a level surface. Make sure engine
is OFF. Remove high tension lead from the spark plug.
If the wheels are attached, place the mower on its kick-
stand and remove them.
2. Remove both drum drive covers using a 7/16–inch
socket to remove the four cap screws and lock washers
from each cover (Fig. 49).
3. From the mower rear, precede as follows (Fig. 50):
A. Remove two cap screws and lock washers se-
curing the engine base to the back of the frame.
B. Leave front two cap screws securing the engine
base to the frame in place. This will keep the engine
in place.
C. Remove four capscrews, lock washers, and flat
washers securing the countershaft housing to the
frame.
4. Remove idler pulley from the bellcrank assembly.
Remove remaining two cap screws and lock washers
securing engine base to the frame. Remove both V–
belts (Fig. 51).
CAUTION
When lifting the engine from the frame,
have at least two (2) people lift the engine
to prevent personal injury.
5. Remove cable clips from the cables, wires, and han-
dle assembly. Removal of the wires and cables is not
necessary. Lift the engine with the engine base from the
frame and set them behind the mower (Fig. 52)
Figure 49
1. Engine base
2. Frame
3. Countershaft housing
4. Box cover
Figure 50
2
3
1
4
1. Idler pulley
2. Bellcrank assembly
3. Cap screw & lock washer
4. V–belt
5. Cap screw
6. Lock nut
7. Washer
Figure 51
5 7
7
6
2
1
3
3
2
Figure 52