Toro 74926 Z Master G3 Operator'S Manual Download Page 67

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Problem

Possible Cause

Corrective Action

1. By pass valves is not closed tight.

1. Tighten the by pass valves.

2. Pump belt is worn, loose or broken.

2. Change the belt.

3. Pump belt is off a pulley.

3. Change the belt.

4. Broken or missing idler spring.

4. Replace the spring.

Machine does not drive.

5. Hydraulic oil level is low or too hot.

5. Add hydraulic oil to reservoirs or let it

cool down.

1. Cutting blade(s) is/are bent or

unbalanced.

1. Install new cutting blade(s).

2. Blade mounting bolt is loose.

2. Tighten the blade mounting bolt.

3. Engine mounting bolts are loose.

3. Tighten the engine mounting bolts.

4. Loose engine pulley, idler pulley, or

blade pulley.

4. Tighten the appropriate pulley.

5. Engine pulley is damaged.

5. Contact an Authorized Service Dealer.

6. Blade spindle is bent.

6. Contact an Authorized Service Dealer.

Abnormal vibration.

7. Motor mount is loose or worn.

7. Contact an Authorized Service Dealer.

1. Blade(s) not sharp.

1. Sharpen the blade(s).

2. Cutting blade(s) is/are bent.

2. Install new cutting blade(s).

3. Mower deck is not level.

3. Level mower deck from side-to-side

and front-to-rear.

4. Underside of mower is dirty.

4. Clean the underside of the mower.

5. Tire pressure is not correct.

5. Adjust the tire pressure.

Uneven cutting height.

6. Blade spindle bent.

6. Contact an Authorized Service Dealer.

1. Mower deck belt is worn, loose or

broken.

1. Install new deck belt.

2. Mower deck belt is off pulley.

2. Install mower deck pulley and check

the idler pulley, idler arm and spring for
correct position and function.

3. Pump drive belt is worn, loose or

broken.

3. Check the belt tension or install new

belt.

Blades do not rotate.

4. Broken or missing idler spring.

4. Replace the spring.

1. Fuse is blown.

1. Replace fuse. Check coil resistance,

battery charge, charging system, and
wiring connections and replace if
necessary.

2. Low voltage supply at the clutch.

2. Check coil resistance, battery

charge, charging system, and wiring
connections and replace if necessary.

3. Damaged coil.

3. Replace clutch.

4. Inadequate current supply.

4. Repair or replace clutch lead wire or

electrical system. Clean connector
contacts.

Clutch will not engage.

5. Rotor/armature airgap is too large.

5. Remove shim or replace clutch.

1. Engine is too hot.

1. Turn engine off and let it cool.

2. Old gas in the gas tank.

2. Use new gas.

3. The fuel shut-off valve is not open

completely.

3. Open the fuel shut-off valve.

4. Air cleaner is dirty.

4. Make sure that the air cleaner and

precleaner are clean. Replace if
necessary.

5. Battery is not charged.

5. Charge or replace the battery.

6. Incorrect fuel filters used or dirty fuel

filters.

6. Contact an Authorized Service Dealer.

7. Connections to sensors electronic

control unit (ECU) and fuel injectors
are not secured properly.

7. Contact an Authorized Service Dealer.

Malfunction Indicator Light (MIL) comes
on.

Summary of Contents for 74926 Z Master G3

Page 1: ...el No 74926 Serial No 310000001 and Up Model No 74928 Serial No 310000001 and Up Model No 78926 Serial No 310000001 and Up Model No 78928 Serial No 310000001 and Up G008971 To register your product or download an Operator s Manual or Parts Catalog at no charge go to www Toro com Original Instructions EN ...

Page 2: ...ired operators It is designed primarily for cutting grass on well maintained lawns on residential or commercial properties It is not designed for cutting brush or for agricultural uses Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Tor...

Page 3: ... Servicing the Electronic Fuel Injection System 39 Replacing the Low Pressure Fuel Filter 39 Servicing the High Pressure Fuel Filter 40 Servicing the Fuel Tank 40 Electrical System Maintenance 40 Servicing the Battery 40 Servicing the Fuses 42 Jump Starting the Machine 42 Drive System Maintenance 44 Checking the Seat Belt 44 Checking the Rollover Protection System ROPS Knobs 44 Adjusting the Track...

Page 4: ...area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never refuel or drain the machine indoors Never remove gas cap or add fuel with engine running Allow engine to cool before refueling Do not smoke ...

Page 5: ...en operating the machine Be certain that the seat belt can be released quickly in the event of an emergency Be aware there is no rollover protection when the roll bar is down Check the area to be mowed and never fold the ROPS in areas where there are slopes drop offs or water Lower the rollbar only when absolutely necessary Do not wear the seat belt with the roll bar folded down Check carefully fo...

Page 6: ... degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended slope 2 Align this edge with a vertical surface a tree building fence pole etc 3 Example of how to compare slope with folded edge 6 ...

Page 7: ...afety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 403005 54 9220 58 6520 1 Grease 66 1340 68 8340 98 5954 103 2076 105 7798 7 ...

Page 8: ...107 2102 109 7232 109 7929 110 2067 110 2068 1 Read the Operator s Manual 114 4466 1 Main 25A 3 Charge 25A 2 PTO 10A 4 Auxiliary 15A 8 ...

Page 9: ...pulleys and spindles 2 Maintenance interval 50 hours 116 0090 116 0157 116 0165 116 0205 116 1716 1 Fuel 6 Hour meter 2 Empty 7 PTO 3 Half 8 Parking brake 4 Full 9 Neutral 5 Battery 10 Operator presence switch 116 3303 9 ...

Page 10: ... or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard Manufacturer s Mark 1 Indicates the blade is identified as a part from the or...

Page 11: ...s light up when the ignition switch is on Figure 6 The indicator light appears when the fuel level is low approximately one gallon remaining in the fuel tank Safety Interlock Indicators There are symbols on the hour meter and the indicate with a black triangle that the interlock component is in the correct position Figure 6 Battery Indicator Light If the ignition key is turned to the On position f...

Page 12: ...le panel Once the MIL illuminates initial trouble shooting checks should be made Refer to the MIL section under Toubleshooting If these checks do not correct the problem further diagnosis and servicing by an Authorized Service Dealer is necessary Attachments Accessories A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabil...

Page 13: ...ctricity can be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gasoline containers on the ground away from your vehicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the contain...

Page 14: ...en new placing additional load on the engine Allow 40 to 50 hours of break in time for new machines to develop full power and best performance Using the Rollover Protection System ROPS WARNING To avoid injury or death from rollover keep the roll bar in the raised locked position and use the seat belt Ensure that the rear part of the seat is secured with the seat latch WARNING There is no rollover ...

Page 15: ...could help you or bystanders avoid injury DANGER Operating on wet grass or steep slopes can cause sliding and loss of control Wheels dropping over edges can cause rollovers which may result in serious injury death or drowning There is no rollover protection when the roll bar is down Always keep the roll bar in the raised and locked position and use the seat belt Read and follow the rollover protec...

Page 16: ...nded Setting the Parking Brake WARNING Parking brake may not hold machine parked on a slope and could cause personal injury or property damage Do not park on slopes unless wheels are chocked or blocked G008960 1 2 Figure 11 Releasing the Parking Brake Push in the release button before pushing down G008944 1 2 3 Figure 12 Operating the Mower Blade Control Switch PTO The blade control switch PTO sta...

Page 17: ...rn out the starter motor Note Additional starting cycles may be required when starting the engine for the first time after the fuel system has been without fuel completely STA RT RU N STO P G008947 Figure 16 2 Turn the ignition key to stop to stop the engine Using the Fuel Shut Off Valve The fuel shut off valve is located under the seat Move the seat forward to access it Close the fuel shut off va...

Page 18: ...se instructions can burn out the starter motor Note Additional starting cycles may be required when starting the engine for the first time after the fuel system has been without fuel completely STA RT RU N STO P G008947 Figure 19 1 Off 3 Start 2 Run Stopping the Engine CAUTION Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended Always remove ...

Page 19: ...lock component is in the correct position When the component is in the correct position a triangle will light up in the corresponding square G009181 1 Figure 21 1 Triangles light up when the interlock components are in the correct position Testing the Safety Interlock System Service Interval Before each use or daily Test the safety interlock system before you use the machine each time If the safet...

Page 20: ...rmance Always operate in the full throttle position when mowing CAUTION Machine can spin very rapidly Operator may lose control of machine and cause personal injury or damage to machine Use caution when making turns Slow the machine down before making sharp turns Using the Motion Control Levers Figure 22 1 Motion control lever neutral lock position 4 Backward 2 Center unlocked position 5 Front of ...

Page 21: ...ve the machine refer to Setting the Parking Brake in Operation Remember to remove the key from the ignition switch CAUTION Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended Always remove the ignition key and set the parking brake when leaving the machine unattended even if just for a few minutes Adjusting the Height of Cut Using the Transpo...

Page 22: ...tion Figure 26 3 To adjust rotate the pin 90 degrees and remove the pin from the height of cut bracket Figure 26 4 Select a hole in the height of cut bracket corresponding to the height of cut desired and insert the pin Figure 26 5 Push on the deck lift pull back on the transport lock and slowly lower the mower deck Figure 26 1 Deck lift pedal 3 Transport lock 2 Cut of height pin Adjusting the Ant...

Page 23: ...gine remove the key and wait for all moving parts to stop before leaving the operating position 3 To adjust the cam locks swing the lever up to loosen the cam lock Figure 30 4 Adjust the baffle and cam locks in the slots to the desired discharge flow 5 Swing the lever back over to tighten the baffle and cam locks Figure 30 6 If the cam locks do not lock the baffle into place or it is too tight loo...

Page 24: ... open position The suggested use for this position is as follows Use in tall dense grass mowing conditions Use in wet conditions Lowers the engine power consumption Allows increased ground speed in heavy conditions This position is similar to the benefits of the Toro SFS mower Figure 33 Positioning the Seat The seat can move forward and backward Position the seat where you have the best control of...

Page 25: ... valve levers vertically to push the machine This allows hydraulic oil to by pass the pump enabling the wheels to turn Figure 36 3 Disengage parking brake before pushing Figure 36 1 Vertical to push the machine 2 Horizontal to run the machine 4 Rotate the release valve levers horizontally to run the machine Figure 36 Using the Side Discharge The mower has a hinged grass deflector that disperses cl...

Page 26: ...t starts to tip backward If it is not possible to use one full width ramp use enough individual ramps to simulate a full width continuous ramp The ramp should be long enough so that the angles do not exceed 15 degrees Figure 38 A steeper angle may cause mower components to get caught as the unit moves from ramp to trailer or truck Steeper angles may also cause the unit to tip backward If loading o...

Page 27: ...rates at different times So to maintain the same cutting height which is a good practice mow more often in early spring As the grass growth rate slows in mid summer mow less frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower ground speed in certain condition...

Page 28: ...isease Check the cutter blades daily for sharpness and for any wear or damage File down any nicks and sharpen the blades as necessary If a blade is damaged or worn replace it immediately with a genuine TORO replacement blade 28 ...

Page 29: ...ricate the brake handle pivot with light oil Change the engine oil filter Clean the engine oil cooler Check clean and regap the spark plug Replace the fuel filter more often in dirty or dusty conditions Every 250 hours Change the hydraulic filters and hydraulic oil when using Mobil 1 oil Every 300 hours Replace the primary air filter more often in dusty or sandy conditions Check the inner air filt...

Page 30: ...tings with a rag Make sure to scrape any paint off the front of the fitting s 4 Connect a grease gun to the fitting Pump grease into the fittings until grease begins to ooze out of the bearings 5 Wipe up any excess grease Where to Add Light Oil or Spray Lubrication Service Interval Every 100 hours Every 200 hours Brake handle pivot Deck lift pivots Figure 39 Where to Grease the Mower Service Inter...

Page 31: ...lug and dust cap Figure 42 Figure 42 Lubricate Caster Wheel Hubs Service Interval Yearly 1 Stop the engine wait for all moving parts to stop and remove the key Engage the parking brake Figure 43 1 Seal guard 2 Spacer nut with wrench flats 2 Remove the caster wheel from the caster forks 3 Remove the seal guards from the wheel hub 4 Remove one of the spacer nuts from the axle assembly in the caster ...

Page 32: ...Spin the caster tire The tire should not spin freely more than 1 or 2 revolutions or have any side play If the wheel spins freely adjust torque on spacer nut until there is a slight amount of drag Reapply thread locking adhesive Engine Maintenance WARNING Contact with hot surfaces may cause personal injury Keep hands feet face clothing and other body parts away the muffler and other hot surfaces S...

Page 33: ...filter while shining a bright light on the outside of the filter Holes in the filter will appear as bright spots If the filter is damaged discard it Servicing the Primary Filter If the primary filter is dirty bent or damaged replace it Do not clean the primary filter Servicing the Safety Filter Replace the safety filter never clean it Important Never attempt to clean the safety filter If the safet...

Page 34: ...reme cold below 23 degrees C 10 degrees F Checking the Engine Oil Level Service Interval Before each use or daily Note Check the oil when the engine is cold WARNING Contact with hot surfaces may cause personal injury Keep hands feet face clothing and other body parts away from the muffler and other hot surfaces Important Do not overfill the crankcase with oil because damage to the engine may resul...

Page 35: ...un five minutes This warms the oil so it drains better 2 Park the machine so that the rear is slightly lower than the front to ensure the oil drains completely 3 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 4 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Figure 48 G008804 G0087...

Page 36: ... Drain the oil from the engine refer to Changing the Engine Oil 2 Change the engine oil filter Figure 50 G008804 G008748 3 4 1 2 3 4 5 6 Figure 50 Note Ensure the oil filter gasket touches the engine and then an extra 3 4 turn is completed 3 Fill the crankcase with the proper type of new oil refer to Changing the Oil Servicing the Engine Oil Cooler Service Interval Every 200 hours 1 Keep the oil c...

Page 37: ... tool feeler gauge to check and adjust the air gap Install a new spark plug s if necessary Type Champion XC12YC Champion Platinum3071 or equivalent Air Gap 0 030 inch 0 76 mm Removing the Spark Plug 1 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 2 Disengage the PTO move the motion control levers to the neutral locked position and set th...

Page 38: ...nsulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty Set the gap to 0 030 inches 0 76 mm G008794 1 2 Figure 54 Installing the Spark Plug Tighten the spark plug s to 18 22 ft lb 24 4 29 8 N m Figure 55 Check Spark Arrester if equipped Service Interval Every 50 hours WARNING Hot exhaust system components may ignite gasoline vapors even aft...

Page 39: ...n the system is detected the malfunction indicator light MIL is illuminated The MIL is the red light located in the right console panel Once the MIL illuminates initial trouble shooting checks should be made Refer to the MIL section under Toubleshooting If these checks do not correct the problem further diagnosis and servicing by an Authorized Service Dealer is necessary Replacing the Low Pressure...

Page 40: ...ure fuel filter Servicing the Fuel Tank Do not attempt to drain the fuel tank Ensure that an Authorized Service Dealer drains the fuel tank Electrical System Maintenance Servicing the Battery Service Interval Monthly WARNING CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer an...

Page 41: ...ttery terminal and remove the positive red battery cable Figure 57 5 Remove the wing nut securing the battery clamp Figure 57 6 Remove the clamp Figure 57 7 Remove the battery G008804 G008964 1 2 3 4 Figure 57 1 Remove the wing nut and clamp 3 Remove the positive battery cable 2 Remove the negative battery cable before the positive 4 Remove battery Installing the Battery 1 Position battery in the ...

Page 42: ...cted electrical damage may occur Figure 58 1 Positive Battery Post 3 Red Charger Lead 2 Negative Battery Post 4 Black Charger Lead Servicing the Fuses The electrical system is protected by fuses It requires no maintenance however if a fuse blows check the component circuit for a malfunction or short 1 The fuses are located on right hand console next to the seat Figure 59 2 To replace the fuses pul...

Page 43: ...lean over the batteries Note Be sure the vent caps are tight and level Place a damp cloth if available over any vent caps on both batteries Be sure the vehicles do not touch and that both electrical systems are off and at the same rated system voltage These instructions are for negative ground systems only 3 Connect the positive cable to the positive terminal of the discharged battery that is wire...

Page 44: ...isually inspect seat belt for wear cuts and proper operation of retractor and buckle Replace before operating if damaged Checking the Rollover Protection System ROPS Knobs Service Interval Before each use or daily Check that both the mounting hardware and the knobs are in good working condition Make sure the knobs are fully engaged with the ROPS in the raised position The upper hoop of the roll ba...

Page 45: ...ight loosen the bolts and adjust the left stop plate rearward on the left T slot until the machine tracks straight Figure 64 7 If it tracks to the left loosen the bolts and adjust the right stop plate rearward on the right T slot until the machine tracks straight Figure 64 8 Tighten the stop plate Figure 64 Figure 64 Left control lever shown 1 Control lever 3 Stop plate 2 Bolt Checking the Tire Pr...

Page 46: ...r between hub and nut 5 Torque the slotted nut to 200 ft lb 271 N m 6 Then tighten nut until the next set of slots line up with the cross hole in shaft Do not loosen nut to align the slot If required tighten to the next set of slots 7 Install a new cotter pin Note Do Not use anti seize on wheel hub Adjusting the Caster Pivot Bearing Service Interval Every 500 hours Yearly whichever comes first 1 D...

Page 47: ...debris from under the brake pole and around the brake spacers Figure 70 3 Check the condition of the wire harness leads connectors and terminals Clean or repair as necessary 4 Verify that 12V is present at the clutch connector when the PTO switch is engaged 5 Measure the gap between the rotor and armature If the gap is greater than 04 inch 1 mm proceed with the following steps A Loosen both brake ...

Page 48: ...re 73 1 Feeler gauge Figure 74 1 Feeler gauge If the gap is less than 0 010 inch then reinstall the shim and reference the Troubleshooting section If the gap is sufficient proceed to the safety check in step F F Perform the following safety check a Sit on the seat and start the engine b Make sure the blades Do Not engage with the PTO switch off and the clutch disengaged If the clutch does not dise...

Page 49: ...Disengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the air intake screen recoil starter and fan housing Figure 76 4 Clean the debris and grass from the engine parts 5 Install air intake screen recoil starter and fan housing Figure 76 Figure 76 1 Engine guard 4 Fan housing 2 Engine air int...

Page 50: ...ves in Operation 8 Disengage the parking brake 9 Using hands and fingers only push the caliper lever arm to engage the brake pads on the rotor until the lever stops Figure 78 Note the order of the standard nut and lock nut 10 While holding the lever at the stopped position use the other hand or fingers to pull the cable threaded end tight through the swivel Spin the standard nut against the swivel...

Page 51: ...itions are evident Replacing the Mower Belt Squealing when the belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn mower belt Replace the mower belt if any of these conditions are evident 1 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 2 Stop the engine remove the key and wait fo...

Page 52: ...s are seated in the anchor grooves 12 Install the belt covers Figure 81 Figure 81 1 Position the belt cover 3 Ensure the tab is under the metal catch 2 Slide belt cover under the side catches Replacing the Hydraulic Pump Drive Belt 1 Disengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove mowe...

Page 53: ...re 82 10 Install the mower belt Refer to Replacing the Mower Belt Controls System Maintenance Adjusting the Control Handle Position There are two height positions for the control levers high and low Remove the bolts to adjust the height for the operator 1 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 2 Stop the engine remove the key and w...

Page 54: ...ss the terminals in the connector of the main wiring harness 5 Start engine Brake must be engaged and motion control levers out to start engine Operator does not have to be in the seat because of the jumper wire being used Run engine at full throttle and release brake 6 Run the unit at least 5 minutes with the drive levers at full forward speed to bring hydraulic oil up to operating temperature No...

Page 55: ... firmest feel 3 Damper 4 Medium resistance medium feel 5 Least resistance softest feel Adjusting the Motion Control Neutral Lock Pivot The flanged nut can be adjusted to obtain a more desired motion control lever resistance when moving it to the neutral lock position See Figure 87 for adjustment options 1 Loosen the jam nut 2 Tighten or loosen the flanged nut to the desired feel For more resistanc...

Page 56: ...he reservoir 9 Remove the dipstick and look at the end Figure 88 If the oil level is at the add mark slowly pour only enough oil into the hydraulic reservoir to raise the level to the full or H line Important Do not overfill the hydraulic units with oil as damage may occur Do not run the machine with the oil below the add mark 10 Install the dipstick 11 Repeat procedure for the opposite dipstick G...

Page 57: ...ands Figure 89 Figure 89 1 Jack stands 4 Remove both the mower belt and the pump drive belt This will prevent oil getting on the belts Refer to Belts in the Maintenance Section 5 Place a drain pan under the filter remove the old filter and wipe the surface clean Figure 90 G008968 1 2 Figure 90 Bottom View of Machine 1 Filter locations 2 Hydraulic filter 6 Apply a thin coat of hydraulic oil to the ...

Page 58: ...es is 13 psi 90 kPa Adjust if necessary 4 Position the transport lock in the latching position 5 Push the deck lift pedal all the way forward and the deck will latch at the 5 1 2 inch 14 cm transport position Figure 91 Figure 91 1 Deck lift pedal 3 Transport lock 2 Height of cut pin 6 Insert the height adjustment pin into the 3 inch 7 6 cm cutting height location 7 Release the transport lock and a...

Page 59: ...ve the height of cut plate mounting bolts at least 1 3 the length of the available travel in their slots This will regain some up and down adjustment on each of the four deck links Figure 95 1 Single point adjustment bolt 14 Tighten the two bolts at the bottom of the height of cut plate Figure 94 Torque to 27 33 ft lb 37 45 N m Note In most conditions the back blade tip should be adjusted 1 4 inch...

Page 60: ...he curved area Figure 96 If you notice any damage wear or a slot forming in this area Figure 96 immediately install a new blade Figure 96 1 Cutting Edge 3 Wear slot Forming 2 Curved Area 4 Crack Checking for Bent Blades 1 Disengage the blade control switch PTO move the motion control levers to the neutral locked position and set the parking brake 2 Stop the engine remove the key and wait for all m...

Page 61: ...lade could be thrown and cause serious injury Wear proper eye protection when sharpening blade 1 Use a file to sharpen the cutting edge at both ends of the blade Figure 99 Maintain the original angle The blade retains its balance if the same amount of material is removed from both cutting edges Figure 99 1 Sharpen at original angle 2 Check the balance of the blade by putting it on a blade balancer...

Page 62: ...ift arm assemblies have stored energy Removing the deck with out releasing the stored energy can cause serious injury or death Do Not attempt to disassemble the deck from the front frame without locking out the stored energy 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Remove the height adjustment pin and lower the deck to the ground 3 Place the height adju...

Page 63: ...t shoulder bolt and nut 8 Raise the deck struts and secure them in the up position Slide the deck out to the right side of the machine Replacing the Grass Deflector WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator s or bystander s direction and result in serious injury Also contact with the blade could occur Never operate the lawn mower unless you ...

Page 64: ...must be able to rotate Lift the deflector up to the full open position and ensure that it rotates into the full down position Cleaning Cleaning Under the Mower Service Interval Before each use or daily 1 Disengage the blade control switch PTO move the motion control levers to the neutral locked position and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to sto...

Page 65: ...ower then wash the mower with a garden hose Note Run the machine with the blade control switch PTO engaged and the engine at high idle for 2 to 5 minutes after washing 11 Check the condition of the blades refer to Servicing the Cutting Blades in the Maintenance Section 12 Prepare the machine for storage when non use occurs over 30 days Prepare the machine for storage as follows A Add a petroleum b...

Page 66: ...corroded loose or faulty 9 Check the electrical connections for good contact Clean connector terminals thoroughly with electrical contact cleaner apply dielectric grease and reconnect 10 Relay or switch is defective 10 Contact an Authorized Service Dealer 11 Faulty spark plug 11 Clean adjust or replace spark plug Engine will not start starts hard or fails to keep running 12 Spark plug wire is not ...

Page 67: ...1 Mower deck belt is worn loose or broken 1 Install new deck belt 2 Mower deck belt is off pulley 2 Install mower deck pulley and check the idler pulley idler arm and spring for correct position and function 3 Pump drive belt is worn loose or broken 3 Check the belt tension or install new belt Blades do not rotate 4 Broken or missing idler spring 4 Replace the spring 1 Fuse is blown 1 Replace fuse...

Page 68: ...Problem Possible Cause Corrective Action 8 Low voltage from battery 8 Ensure a good 12 volt battery is being used and is fully charged 9 Blown fuse 9 Check and replace any blown fuses 68 ...

Page 69: ... B MAG ECU REG START AC STARTER AC IGNITION MODULES SPARK PLUG SPARK PLUG KOHLER EFI NEUT_L SW4 12 B 10 KEY_S 9 KEY_A 4 SEAT 11 BRAKE 2 NEUTRAL 3 PTO 5 FUEL 1 START_RELAY 7 MAGNETO 6 FUEL_SOLENOID 8 GROUND HOUR METER 2 R A I A 4 7 1 3 6 5 A 3 SW1 1 B B C B 8 2 4 5 IGNITION 6 5 1 KEY SW OPTIONAL ACCESSORIES 2 S Ignition switch terminal locations viewed from back OFF no connections ON BRIA START BRI...

Page 70: ...Notes 70 ...

Page 71: ...Notes 71 ...

Page 72: ...ith the Service Dealer s analysis or with the assistance provided contact us at RLC Customer Care Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN 55420 1196 888 865 5676 U S Customers 888 865 5691 Canada customers Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the Operator s Manual Such routine maintenance w...

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