Toro 38682 Operator'S Manual Download Page 15

Driving Backward

1. Ensure that the parking brakes are engaged.

2. Squeeze the OPC levers against the handles.

3. Move the shift lever into the reverse gear.

4. Release the parking brakes; refer to Releasing the

Parking Brakes and Neutral Locks.

5. Slowly release the drive levers.

Note:

You must pull the mower backward to assist

its rearward movement.

Stopping the Mower

1. Squeeze the drive levers all the way back to engage

the brakes.

2. Set the parking brakes. Refer to Setting the Parking

Brakes.

3. Shift transmission into the Neutral position.

4. Move the throttle to the Stop position, and wait for

all moving parts to stop before leaving the operating
position.

Children or bystanders may be injured if they
move or attempt to operate the machine while
it is unattended.

Always remove the ignition key and set the
parking brake when leaving the machine
unattended, even if just for a few minutes.

Transporting Machines

Use a heavy-duty trailer or truck to transport the
machine. Ensure that the trailer or truck has all
necessary lighting and marking as required by law.
Please carefully read all the safety instructions.
Knowing this information could help you, your family,
pets or bystanders avoid injury.

To transport the machine:

1. Stop the engine, remove the key, set the brake, and

close the fuel valve.

2. Securely fasten the machine to the trailer or truck

with straps, chains, cable, or ropes.

3. Secure a trailer to towing vehicle with safety chains.

4. If applicable, connect the trailer brakes.

Side Discharging or Mulching
the Grass

This mower has a hinged grass deflector that disperses
clippings to the side and down toward the turf.

Without the grass deflector, discharge cover,
or complete grass catcher assembly mounted
in place, you and others are exposed to blade
contact and thrown debris. Contact with
rotating mower blade(s) and thrown debris will
cause injury or death.

Never remove the grass deflector from
the mower because the grass deflector
routes material down toward the turf. If the
grass deflector is ever damaged, replace it
immediately.

Never put your hands or feet under the
mower.

Never try to clear discharge area or mower
blades unless you release the bail and the
power take off (PTO) is off. Rotate the
ignition key to Off. Also remove the key and
pull the wire off the spark plug(s).

Adjusting the Wheel Drive
Tension

You may need to increase the wheel drive belt tension
under certain operating conditions, such as mower over
hilly terrain or while pulling a sulky.

1. Stop the engine, remove the key, and wait for all

moving parts to stop.

2. Disconnect the wires from the spark plugs.

3. Disengage the neutral/parking brake locks, and

release the drive levers to reduce the spring force.

4. Remove the drive spring from the adjustment bolt

(Figure 9).

15

Summary of Contents for 38682

Page 1: ...Drive with 32in Cutting Unit or 36in TURBO FORCE Cutting Unit Model No 38682 Serial No 290000001 and Up Model No 38684 Serial No 290000001 and Up To register your product or download an Operator s Ma...

Page 2: ...egister your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your...

Page 3: ...of this machine Improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safe...

Page 4: ...to be sure of a clear path Keep pets and bystanders away Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Be aware of the mower discharge directi...

Page 5: ...such as rocks tree limbs etc from the mowing area Watch for holes ruts or bumps Tall grass can hide obstacles Use caution near drop offs ditches or embankments The machine could suddenly turn over if...

Page 6: ...Slope Chart 6...

Page 7: ...o the operator and are located near any area of potential danger Replace any decal that is damaged or lost 43 8480 66 1340 95 2814 95 5537 1 Read the Operator s Manual for instructions on operating th...

Page 8: ...rator s Manual for instructions on torquing the blade bolt nut to 75 80 ft lb 102 106 N m 98 5954 104 8569 105 4104 1 Reverse 3 Transmission speeds 2 Neutral 105 4111 106 0699 106 2733 1 Fast 3 Slow 2...

Page 9: ...Neutral parking brake lock 8 Choke 4 Operator Presence Control OPC lever 9 Power take off lever PTO 5 Handle Throttle Control The throttle control has two positions Fast and Slow Operator Presence Co...

Page 10: ...t engine not shown in Fuel Shut off Valve Close the fuel shut off valve when transporting or storing mower Ignition Switch This switch is used in conjunction with recoil starter and has two positions...

Page 11: ...be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gasoline containers on the ground away...

Page 12: ...of 85 dBA at the operator s ear and can cause hearing loss through extended periods of exposure Wear hearing protection when operating this machine Figure 5 1 Warning wear hearing protection Operating...

Page 13: ...position Stopping the Engine Important In an emergency you can stop the engine immediately by turning the ignition key to the off position 1 Move the throttle lever to the slow position Figure 7 Note...

Page 14: ...e the shift lever into the Neutral position disengage the blade control PTO lever and place the throttle forward 2 Start the engine refer to Starting the Engine 3 Without holding the Operator Presence...

Page 15: ...ose the fuel valve 2 Securely fasten the machine to the trailer or truck with straps chains cable or ropes 3 Secure a trailer to towing vehicle with safety chains 4 If applicable connect the trailer b...

Page 16: ...the blade spindle bolts This allows for a 1 inch 25 mm adjustment range in 1 4 inch 6 mm increments of cutting height in any axle position Use the same number of blade spacers on all blades to achieve...

Page 17: ...ange the axle positions for proper traction and brake function Adjusting the Caster Position 1 Using the Height of Cut Chart adjust the caster spacers to match with the axle hole selected Figure 12 Fi...

Page 18: ...unting holes 2 Rear frame 7 Low position 3 Flange bolt 3 8 x 1 inch 8 Middle position 4 Lock nut 3 8 inch 9 High position 5 Upper mounting hole 5 Adjust the control rod length by rotating the control...

Page 19: ...1 7 8 inch 48 mm 2 1 8 inch 54 mm 2 3 8 inch 60 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm C 2 0 2 1 8 inch 55 mm 2 3 8 inch 60 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm 3 1 8 inch 79 mm C 2 1 2 1 4 inch 57 mm 2...

Page 20: ...hours Replace the paper air cleaner element Replace the oil filter Replace the fuel filter Every 250 hours Grease the transmission couplers more often in dirty or dusty conditions Every 400 hours Grea...

Page 21: ...aster and Wheel Bearings 1 Lubricate the front wheel bearings and front spindles Figure 15 2 Lubricate the drive wheel bearings Figure 15 Greasing the Transmission Couplers Lubricate the transmission...

Page 22: ...18 4 Unscrew the cover knob and remove the air cleaner cover Figure 18 5 Remove the 2 wing nuts and remove the air cleaner assembly Figure 18 6 Carefully pull the foam element off the paper element F...

Page 23: ...fall into the filler hole and damage the engine Figure 20 1 Oil dipstick 2 Filler tube 5 Unscrew the oil dipstick and wipe the end clean Figure 20 6 Slide the oil dipstick fully into the filler tube...

Page 24: ...n additional 3 4 turn Figure 22 5 Fill the crankcase with the proper type of new oil refer to Servicing the Engine Oil 6 Run the engine for about 3 minutes stop the engine and check for oil leaks arou...

Page 25: ...Fuel System Maintenance Draining the Fuel Tank In certain conditions gasoline is extremely flammable and highly explosive A fire or explosion from gasoline can burn you and others and can damage prop...

Page 26: ...sengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Close fuel shut off valve at the fuel tank Figu...

Page 27: ...tor governor levers and linkage This will help insure adequate cooling and correct engine speed and will reduce the possibility of overheating and mechanical damage to the engine Cleaning the Cooling...

Page 28: ...not refer to Adjusting the Brakes Adjusting the Brakes If the parking brakes do not hold securely adjust them 1 Check the brakes before you adjust them refer to Checking the Brakes 2 Release the parki...

Page 29: ...ction belt 5 3 4 inch 19 mm 3 Mower belt 6 Mower belt 5 Loosen the pivot bolt enough to slide the idler pulley in the slot and remove the traction belt from the engine and the drive pulleys Figure 31...

Page 30: ...t the clevis to bring the bell crank closer to the transmission output shaft Figure 33 Figure 34 1 1 2 inch 13 mm deflection here 4 Locknut 2 Assist arm 5 Turnbuckle 3 Front stop 13 Check the belt gui...

Page 31: ...of 5 16 inch 8 mm Controls System Maintenance Adjusting the Control Rods 1 Remove the hairpin cotter pins and clevis pins from the drive levers and neutral locks Figure 35 Figure 35 1 Control rod 5 Ne...

Page 32: ...blades on hand A worn or damaged blade can break and a piece of the blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the blade period...

Page 33: ...ch 3 mm If this dimension exceeds 1 8 inch 3 mm the blade is bent and must be replaced Refer to Removing the Blades and Installing the Blades A blade that is bent or damaged could break apart and coul...

Page 34: ...r the curved washer Select the proper number of spacer s for the height of cut and slide the bolt into the spindle Figure 40 Important The curved part of the blade must point upward toward the inside...

Page 35: ...ivot brackets Figure 44 Remove damaged or worn grass deflector Figure 44 1 Bolt 5 Spring installed 2 Spacer 6 Grass Deflector 3 Locknut 7 L end of spring place behind deck edge before installing bolt...

Page 36: ...gine to distribute conditioned fuel through the fuel system 5 minutes C Stop engine allow to cool and drain the fuel tank refer to Servicing the Fuel Tank in Fuel System Maintenance or operate engine...

Page 37: ...ater or stale fuel is in the fuel system 8 Contact an Authorized Service Dealer 1 Engine load is excessive 1 Reduce the ground speed 2 Oil level in the crankcase is low 2 Add oil to the crankcase Engi...

Page 38: ...k the belt tension 2 Mower deck belt is broken 2 Install a new deck belt 3 Mower deck belt is off pulley 3 Inspect the belt and replace if damaged Check the pulleys and idlers and adjust the belt tens...

Page 39: ...Schematics Electrical Schematic Rev A 39...

Page 40: ...t maintain your Toro Product by following the maintenance procedures described in the Operator s Manual Such routine maintenance whether performed by a dealer or by you is at your expense Items and Co...

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