Toro 38657 Operator'S Manual Download

Page: 31 / 32

374-0102 Rev B

International Distributor List

Distributor:

Country:

Phone Number:

Atlantis Su ve Sulama Sisstemleri Lt

Turkey

90 216 344 86 74

Balama Prima Engineering Equip

Hong Kong

852 2155 2163

B-Ray Corporation

Korea

82 32 551 2076

Casco Sales Company

Puerto Rico

787 788 8383

Ceres S.A

Costa Rica

506 239 1138

CSSC Turf Equipment (pvt) Ltd

Sri Lanka

94 11 2746100

Cyril Johnston & Co

Northern Ireland

44 2890 813 121

Equiver

Mexico

52 55 539 95444

Femco S.A.

Guatemala

502 442 3277

G.Y.K. Company ltd.

Japan

81 726 325 861

Geomechaniki of Athens

Greece

30 10 935 0054

Guandong Golden Star

China

86 20 876 51338

Hako Gorund and Garden

Sweden

46 35 10 0000

Hayter Limited (U.K.)

United Kingdom

44 1279 723 444

Hydroturf Int. Co Dubai

United Arab Emirates

97 14 347 9479

Hydroturf Egypt LLC

Egypt

202 519 4308

Ibea S.p.A.

Italy

39 0331 853611

Irriamc

Portugal

351 21 238 8260

Jean Heybroek b.v.

Netherlands

31 30 639 4611

Lely (U.K.) Limited

United Kingdom

44 1480 226 800

Maquiver S.A.

Colombia

57 1 236 4079

Maruyama Mfg. Co. Inc.

Japan

81 3 3252 2285

Metra Kft

Hungary

36 1 326 3880

Mountfield a.s.

Czech Republic

420 255 704 220

Munditol S.A.

Argentina

54 11 4 821 9999

Oslinger Turf Equipment SA

Ecuador

593 4 239 6970

Oy Hako Ground and Garden Ab

Finland

358 987 00733

Parkland Products Ltd

New Zealand

64 3 34 93760

Prochaska & Cie

Austria

43 1 278 5100

RT Cohen 2004 Ltd

Israel

972 986 17979

Riversa

Spain

34 9 52 83 7500

Roth Motorgerate GmBh & Co

Germany

49 7144 2050

Sc Svend Carlsen A/S

Denmark

45 66 109 200

Solvert S.A.S

France

33 1 30 81 77 00

Spypros Stavrinides Limited

Cyprus

357 22 434131

Surge Systems India Limited

India

91 1 292299901

T-Markt Logistics Ltd

Hungary

36 26 525 500

Toro Australia

Australia

61 3 9580 7355

Toro Europe BVBA

Belgium

32 14 562 960

Summary of Contents for 38657

Page 1: ...igure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Figure 1 1 Model and serial number location Model No Serial No This manual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precaut...

Page 2: ...ontrols quickly Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons particularly small children and pets Exercise caution to avoid slipping or falling especially when operating in reverse Preparation Thoroughly inspect the area where the equipment is to be used and remove all doormats s...

Page 3: ...ect discharge at bystanders or allow anyone in front of the unit Disengage power to the collector impeller when snow thrower is transported or not in use Use only attachments and accessories approved by the manufacturer of snow thrower such as wheel weights counterweights cabs etc Never operate the snow thrower without good visibility or light Always be sure of your footing and keep a firm hold on...

Page 4: ...in the fuel from the fuel tank to prevent a potential hazard Store fuel in an approved fuel container Remove the key from the ignition switch before storing the snowthrower Purchase only genuine Toro replacement parts and accessories Sound Pressure This unit has a maximum sound pressure level at the operator s ear of 90 dBA based on measurements of identical machines per EN 11201 Sound Power This ...

Page 5: ...Auger impeller drive squeeze the lever to engage release the lever to disengage 2 Traction drive squeeze the lever to engage release the lever to disengage 4 Cutting dismemberment hazard impeller do not place your hand in the chute stop the engine before leaving the operator s position use the tool to clear the chute 6 Thrown object hazard keep bystanders a safe distance from the snowthrower 8 Rig...

Page 6: ...below to verify that all parts have been shipped Procedure Description Qty Use Handle bolts 4 Curved washers 4 1 Locknuts 4 Install the upper handle 2 No parts required Install the wheel clutch cable ends 3 No parts required Install the traction control linkage Carriage bolts 2 4 Locknuts 2 Install the chute control rod 5 Cable tie 1 Connect the wire to the headlight 6 No parts required Fill the e...

Page 7: ...e sections Figure 3 1 Cables 2 Secure the upper handle with 4 handle bolts 4 curved washers and 4 locknuts from the loose parts bag Figure 4 Figure 4 2 Installing the Wheel Clutch Cable Ends Procedure 1 Unwrap the cable ends from the lower handle Figure 5 Figure 5 2 Route either the left or right cable end over the lower handle and insert the cable end into the hole in the corresponding wheel clut...

Page 8: ...htly tighten the cable clamp nut and check the gap again 6 Repeat steps 2 through 5 for the other cable 3 Installing the Traction Control Linkage Procedure 1 Remove the hairpin cotter and washer from the lower end of the speed control rod and insert the lower end of the rod into the lower link arm so that the bent end of the speed control rod faces rearward Figure 10 Figure 10 2 Secure the lower e...

Page 9: ...er fully rearward Note The discharge chute and deflector should face forward If they do not hold the blue trigger cap down but do not move the Quick Stick and rotate the discharge chute until they do 3 Align the flattened back end of the long chute control rod with the flattened front end of the short rod that extends from the control panel so that they nest together Figure 14 Figure 14 1 Short ro...

Page 10: ... of oil in the engine crankcase Note Before starting the engine check the oil level and add oil if necessary Max fill 28 oz 0 83 l type automotive detergent oil with an API service classification of SF SG SH SJ SL or higher Use SAE 5W30 or SAE 10W30 oil Refer to your engine owner s manual 1 Remove the dipstick and slowly pour oil into the oil fill tube to raise the oil level to the Full mark on th...

Page 11: ...he Speed Selector 6 Squeeze the left hand traction lever to the hand grip Figure 19 The snowthrower should move forward If the snowthrower does not move or moves rearward complete the following A Release the traction lever and stop the engine B Disconnect the trunnion from the speed selector lever Figure 11 C Turn the trunnion upward counterclockwise on the speed control rod Figure 11 D Connect th...

Page 12: ...an object Fill the tank outdoors when the engine is cold Wipe up spills Do not handle gasoline when smoking or around an open flame or sparks Store gasoline in an approved fuel container out of the reach of children Fill the fuel tank with fresh unleaded regular gasoline from a major name brand service station Figure 23 Important To reduce starting problems add fuel stabilizer to the fuel all seas...

Page 13: ... the throttle to the Fast position Figure 28 Figure 28 7 Start the snowthrower pulling the recoil starter or pressing the electric starter button Figure 29 Figure 29 1 Electric starter button 3 Recoil starter 2 Electric starter plug Note To use the electric starter connect a power cord to the electric starter plug first and then to a power outlet Important To prevent damaging the electric starter ...

Page 14: ... the operating position 3 Remove the ignition key 4 Close the fuel shutoff valve by rotating it clockwise Figure 31 Figure 31 5 Pull the recoil starter 3 or 4 times This helps prevent the recoil starter from freezing up Operating the Traction Drive If the traction drive is not properly adjusted the snowthrower may move in the direction opposite of what you intended causing injury and or property d...

Page 15: ... drive to both wheels This enables you to manually move the snowthrower backward without stopping to shift it into a reverse gear It also allows you to maneuver and transport the snowthrower more easily when the engine is not running Operating the Speed Selector The speed selector has 6 forward and 2 reverse gears To change speeds release the traction lever and shift the speed selector lever to th...

Page 16: ... when you release the trigger cap refer to Adjusting the Discharge Chute Latch Moving the Chute Deflector Hold the blue trigger cap down and move the Quick Stick forward to lower the chute deflector move it rearward to raise the chute deflector Figure 39 Figure 39 Unclogging the Discharge Chute If the auger impeller is running but there is no snow coming out of the discharge chute the discharge ch...

Page 17: ...it away from the plug to prevent someone from accidentally starting the engine Remove an obstruction from the discharge chute refer to Unclogging the Discharge Chute If necessary use a stick not your hands to remove an obstruction from the discharge chute Stay behind the handles and away from the discharge opening while operating the snowthrower Keep face hands feet and any other part of your body...

Page 18: ...nd adjust or replace it if necessary Check the auger gearbox oil and add oil if necessary Lubricate the hex shaft Yearly or before storage Check the air pressure in the tires and inflate them to 17 20 psi 116 137 kPa Drain the gasoline and run the engine to dry out the fuel tank and the carburetor at the end of the season Have an Authorized Service Dealer inspect and replace the traction drive bel...

Page 19: ...sides until the skids slide up and down easily Figure 41 Figure 41 1 Skid 4 Push down on the handles to allow the pivoting scraper to move fully forward then set the front of the snowthrower down so that the front edge of the pivoting scraper contacts the ground Figure 42 Figure 42 1 Pivoting scraper 5 Move the skids down until they are even with the ground Note For a smooth surface you can set th...

Page 20: ...y adjusted do the following steps 1 Loosen the jam nut 2 Loosen or tighten the turnbuckle to adjust the pin until it is the proper gap from the front edge of the slot 3 Tighten the jam nut Figure 44 Figure 44 1 Jam nut 2 Turnbuckle Checking and Adjusting the Auger Impeller Cable Service Interval After the first 2 hours Inspect the auger impeller cable and adjust it if necessary Yearly Inspect the ...

Page 21: ...ansmission oil to the gearbox until the point of overflow Note Do not use synthetic oil 6 Install the pipe plug in the gearbox Changing the Engine Oil Service Interval After the first 5 hours Change the engine oil Every 50 hours Change the engine oil Change the engine oil every 25 operating hours when operating the engine under a heavy load If possible run the engine just before changing the oil b...

Page 22: ...haft 6 Move the speed selector lever to Position 6 7 Lubricate the other end of the hex shaft 8 Move the speed selector lever forward and rearward a few times 9 Install the back cover and return the snowthrower to the operating position Replacing the Spark Plug Service Interval Every 100 hours Replace the spark plug Use a Champion QC12YC or equivalent spark plug Note To access the spark plug you m...

Page 23: ... hood to the snowthrower with the 2 screws that you previously removed 12 Align the tab on the choke control knob with the slot on the upper snow hood 13 Connect the choke control knob to the choke shaft on the carburetor Adjusting the Discharge Chute Latch If the discharge chute does not lock into the desired position or does not unlock so that you can move it to another position adjust the disch...

Page 24: ...erwise damaged go to www Toro com for additional service information or have an Authorized Service Dealer replace the belt Replacing the Headlight Bulb Use a GE 892 16W halogen light bulb Do not touch the bulb with your hands or allow dirt or moisture to come into contact with the bulb 1 Remove the wire connector from the back of the headlight Figure 58 Figure 58 2 Turn the base of the bulb counte...

Page 25: ... of the fuel tank into an approved fuel container 5 Install the fuel line onto the fuel shutoff valve and secure it with a hose clamp 6 Run the snowthrower until the engine stops from running out of fuel 7 Prime the engine and start it again 8 Allow the engine to run until it stops When you can no longer start the engine it is sufficiently dry 9 Stop the engine and allow it to cool 10 Remove the i...

Page 26: ...ut of the reach of children Allow the engine to cool before storing it in any enclosure Removing the Snowthrower from Storage 1 Remove the spark plug and spin the engine rapidly using the starter to blow the excess oil from the cylinder 2 Install the spark plug by hand and then torque it to 15 ft lb 20 4 N m 3 Connect the spark plug wire 4 Perform the annual maintenance procedures as given in the ...

Page 27: ...ow or too high 9 Add or drain oil to adjust the oil level in the engine crankcase to the Full mark on the dipstick 1 The choke is in the On position 1 Move the choke to the Off position 2 The fuel shutoff valve is not completely open 2 Open the fuel shutoff valve 3 The fuel tank is nearly empty or contains stale fuel 3 Drain and fill the fuel tank with fresh gasoline not more than 30 days old If t...

Page 28: ...ed Service Dealer Discharge chute either does not lock into place or does not move 1 The discharge chute latch is not properly adjusted 1 Adjust the discharge chute latch 1 The skids and or scraper are not properly adjusted 1 Adjust the skids and or the scraper Snowthrower does not properly clear the snow off the surface 2 The pressure in the tires is not equal 2 Check and adjust the pressure in o...

Page 29: ...Notes 29 ...

Page 30: ...Notes 30 ...

Page 31: ...LLC Egypt 202 519 4308 Ibea S p A Italy 39 0331 853611 Irriamc Portugal 351 21 238 8260 Jean Heybroek b v Netherlands 31 30 639 4611 Lely U K Limited United Kingdom 44 1480 226 800 Maquiver S A Colombia 57 1 236 4079 Maruyama Mfg Co Inc Japan 81 3 3252 2285 Metra Kft Hungary 36 1 326 3880 Mountfield a s Czech Republic 420 255 704 220 Munditol S A Argentina 54 11 4 821 9999 Oslinger Turf Equipment ...

Page 32: ...f the product If for any reason it is impossible for you to contact your seller you may contact any Toro Authorized Distributor to arrange service 2 Bring the product and your proof of purchase sales receipt to your seller or the Service Dealer If for any reason you are dissatis ed with the Service Dealer s analysis or with the assistance provided contact the Toro importer or contact us at Custome...

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