Toro 30667 Installation Instructions Manual Download Page 13

11

Installing the Wire Harness

Parts needed for this procedure:

1

Wire harness

1

Switch-panel-enclosure cover

3

Screw (#10 x 1/2 inch)

3

Mounting pad

11

Cable tie

2

Jumper wire harness (LED headlights only)

Procedure

Use the following instructions and illustrations to route
and connect the wire harness.

g034565

Figure 22

1.

Remove the flange-head screw securing the
compartment clamp and seal to the traction unit
(

Figure 23

).

Note:

Remove the clamp and seal to gain

access to the fuse compartment.

g023198

Figure 23

1.

Compartment clamp

2.

Seal

2.

From under the right side of the traction
unit, route the fuse-block section of the wire
harness up to and into the opening in the fuse
compartment (

Figure 24

).

g029803

Figure 24

Important:

When routing the wire harness,

do not pull it across sharp edges, which may
damage the wires. Wires must not contact
hot or moving parts. Secure the wire harness
with cable ties.

3.

Mount the wire-harness-fuse block next to the
existing fuse block with the 2 self-tapping screws
(#8 x 1/2 inch) included with the wire harness
(

Figure 25

).

Note:

Do not overtighten the screws.

4.

Connect the small-ring terminal from the wire
harness to 1 of the screws on the ground-block
terminal (

Figure 25

).

13

 

Summary of Contents for 30667

Page 1: ...ht headlight assembly 1 Left headlight assembly 1 3 Bent plate bracket 2 Install the headlights Horn 1 Horn bracket 1 Bolt 3 8 x 5 8 inch 1 Flange nut 3 8 inch 1 Bolt 1 4 x 2 inches 2 4 Nut 1 4 inch 2...

Page 2: ...nstall the rear lamps Plate light 1 Plate bracket 1 Screw 10 x 5 8 inch 2 Locknut 10 2 10 Self tapping screw 5 16 x 1 2 inch 2 Install the license plate bracket Wire harness 1 Switch panel enclosure c...

Page 3: ...e the platform shroud from the frame Figure 1 g034758 Figure 1 1 Platform shroud 4 Self tapping bolt 2 2 Headlight assembly halogen shown 5 Headlight connector 3 Carriage bolt 2 6 Drill a 38 mm 1 1 2...

Page 4: ...1 9 cm 3 4 inch 3 25 4 cm 10 inches 2 3 8 cm 1 1 2 inches 4 7 mm 9 32 inch diameter Drilling the Holes in the Front Footrest for the Brake Pedal Switch Using the dimensions in Figure 4 locate and dril...

Page 5: ...Rubber hanger 4 Spacer 4 Bolt 5 16 x 1 5 8 inches 4 Flange nut 5 16 inch 1 Right headlight assembly 1 Left headlight assembly 2 Bent plate bracket Installing the Headlight Bracket to a ROPS Model 1 F...

Page 6: ...ners of the lower front panel of the cab with the existing screws as shown in Figure 8 g034337 Figure 8 1 Bolt 5 16 x 1 5 8 inches 5 Rubber hanger 2 Washer 6 Flange nut 5 16 inch 3 Bent plate bracket...

Page 7: ...ear cab lights as follows Front Remove the lights from the cab roof and disconnect the wires from the lights Install the lights into the cab Rear Remove the screws securing the lenses to the lights Re...

Page 8: ...Figure 11 Note Do not overtighten the bolt g034581 Figure 11 1 Serrated hex head flange bolt 8 x 1 2 inch 3 Locknut 2 Relay switch 6 Installing the Flasher Module and Switches on the Column Bracket P...

Page 9: ...57 7 Installing the Column Bracket Assembly onto the Steering Column Parts needed for this procedure 1 Steering column bracket 1 Column mount bracket 2 Carriage bolt 3 8 x 3 4 inch 2 Flange nut 3 8 in...

Page 10: ...ly for machines with halogen headlights Use Figure 15 to determine if you have halogen headlights g312027 Figure 15 1 Halogen headlight 2 LED headlight 1 Disassemble the proximity sensor assembly on t...

Page 11: ...ill damage the sensor Tighten the bolts 1 4 x 3 4 inch and 2 flange nuts 1 4 inch holding the brake sensor bracket to the front footrest to 1 017 to 1 243 N cm 90 to 110 in lb Important After you comp...

Page 12: ...s 5 8 x 3 inches and 2 flat washers Figure 19 10 Installing the License Plate Bracket Parts needed for this procedure 1 Plate light 1 Plate bracket 2 Screw 10 x 5 8 inch 2 Locknut 10 2 Self tapping sc...

Page 13: ...ure 23 1 Compartment clamp 2 Seal 2 From under the right side of the traction unit route the fuse block section of the wire harness up to and into the opening in the fuse compartment Figure 24 g029803...

Page 14: ...Jumper wire harness for machines with LED headlights 3 Connectors for headlights 2 Brake connector for machines with halogen headlights 4 Horn connectors Note Use Figure 27 or Figure 15 to determine...

Page 15: ...nectors into the flasher module horn turn signal and hazard switches Figure 28 g312684 Figure 28 1 Turn signal connector 3 Hazard connector 2 Horn connector 4 Beacon connector 16 Install the cover ont...

Page 16: ...nector into the light connector Figure 31 Important Secure the wire harness with cable ties so that it does not contact any hot or moving parts 23 Install any parts that were removed from the traction...

Page 17: ...es in the light kit brackets Figure 34 g032309 Figure 34 Right side shown 1 Plate 3 Holes 2 Light kit bracket 2 Secure the plates to the light kit brackets with the 4 hex head screws 1 4 x 2 1 2 inche...

Page 18: ...34583 Figure 37 1 Turn signal switch 3 Hazard switch 2 Horn button 4 Beacon switch optional Turn Signal Switch Press down on the left side of the turn signal switch Figure 37 to activate the left turn...

Page 19: ...ounting nut just enough to hold the headlight in position 3 Place a flat piece of sheet metal over the face of the headlight 4 Mount a magnetic protractor onto the plate 5 While holding the assembly i...

Page 20: ......

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