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To prevent possible severe engine damage and ensure

maximum engine service life, periodically inspect the

air cleaner and hose assembly.

Assure hose between air cleaner and carburetor is

clamped securely in place. Replace the hose if it is

cracked or punctured.

Check air cleaner body for dent and other damage

which could possibly cause an air leak. Replace a

damaged air cleaner body.

Insure dust cap is sealing around bottom of air

cleaner body.

Mounting screws and nuts holding air cleaner in

place must be tight.

Inlet cap must be free of obstructions.

    

Inspect the dust cup and rubber baffle once a week or

every 50 hours operation; however, daily or more

frequent inspection is required when operating

conditions are extremely dusty and dirty. Never allow

dust to build up closer than one inch ( 25 mm) from the

rubber baffle.

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If conditions are extremely dusty and dirty, begin

by checking dust cup and baffle after each day's

operation to establish approximately how long an

interval passes before dust cup should be emptied.

Base further maintenance requirements on this figure.

These conditions may be particularly prevalent if the

rear discharge cutting unit is attached.

Loosen thumb screw until dust cup and baffle can

be removed (Fig. 27). Separate dust cup and baffle

(Fig. 27).

Dump dust out of the dust cup. After cleaning cup

and baffle, assemble and reinstall both parts.

   

Service the air cleaner filter every 200 hours or more

frequently in extreme dusty or dirty conditions by

washing or using compressed air. Replace the element

after every six cleanings (1200 hours) or annually,

whichever comes first.

Remove and service dust cup; refer to Servicing

Dust Cup and Baffle.

Remove wing nut w/gasket and slide filter element

out of air cleaner body (Fig. 27).

Clean the element by washing it in a solution of

filter cleaner (Toro Part No. 27Ć7220, available from

Toro) and water, or blow dirt out of filter by using

compressed air.

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Compressed air is recommended when element

must be used immediately after servicing because a

washed element must be dried before it is used. By

comparison, washing the element cleans better than

blowing dirt out with compressed air. Remember,

though, filter must be washed when exhaust soot is

lodged in the filter pores.

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" 0." 2.%&*$ -")+1". !0./ #-+) "*"/% #&*.

A. Prepare a solution of filter cleaner and water

and soak filter element about 15 minutes. Refer to

directions on filter cleaner carton for complete

information.
B. After soaking filter for 15 minutes, rinse it with

clear water. Maximum water pressure must not

exceed 40 psi (276 kPa) to prevent damage to the

filter element.
C. Dry filter element using warm, flowing air

(160

F (71

C) max), or allow element to air-dry.

Do not use compressed air or a light bulb to dry the

filter element because damage could result.

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-")+1". !0./ #-+) "*"/% #&*.

A. Blow compressed air from inside to the outside

of dry filter element. Do not exceed 100 psi

(689 kPa) to prevent damage to the element.

B. Keep air hose nozzle at least one inch (25 mm)

from pleated paper, and move nozzle up and

down while rotating the filter element. Inspect

element when dust and dirt are removed; refer to

Inspecting Filter Element.

Summary of Contents for 30230 Groundsmaster 225

Page 1: ...751 7 8 7 8 7 1 4 7796 2 292 7 8 458 292 5 6 462 3 3 84 3 034 1 4 8 564 9 8 8 7 77 38 1 8 8 49 46 3 48 6 45 6 846 4 8 24 6 6 3 93 678 3 8 438 387 4 8 7 2 39 1 46 8 3 3 7 6 78 68 5 68 91 6 88 38 43 84...

Page 2: ...the complete line of Toro turf care equipment Keep your Toro all Toro buy genuine Toro replacement parts and accessories The engine exhaust from this product contains chemicals known to the State of C...

Page 3: ...ral Air Cleaner Maintenance 22 Servicing Dust Cup and Baffle 22 Servicing Air Cleaner Filter 22 Inspecting Filter Element 23 Cleaning Radiator And Screen 23 Changing Engine Oil And Filter 23 Servicing...

Page 4: ...Interlock Switches Page 17 Do not rely entirely on safety switches shut off engine before getting off seat If a switch fails replace it before operating the machine The interlock system is for your p...

Page 5: ...the PTO switch OFF C Shut the engine OFF and remove key from ignition switch Wait for all machine movement to stop before getting off the seat Before servicing or making adjustments stop engine and re...

Page 6: ...he following safety and instruction decals are affixed to the traction unit If any decal becomes illegible or damaged install a new decal Part numbers are listed below and in your Parts Catalog 95 292...

Page 7: ...wheel TRW power steering valve 1 4 0 Frame is welded formed steel 156470 16 6 21 Fuel gauge water temperature gauge hour meter and warning lights for high temperature shutdown oil pressure and ampera...

Page 8: ...ure universal shaft to implement Locknut 5 16 18 2 Cylinder Pin 2 Secure deck lift arms to lift cylinders Cotter Pin 3 16 x 1 1 2 in 4 Brake Return Springs 2 Pivot Pin Assemblies 2 Mount deck lift arm...

Page 9: ...ounting plate in upright position with support rod Fig 4 63 1605 0 2 5 0 05 622135 31 Mount seat and spring assembly to rear holes in seat mounting plate with two shoulder bolts small I D flat washers...

Page 10: ...Retain 2 mounting capscrews and flatwashers Loosely mount R clamps to outer holes in right side of seat with 2 capscrews and flatwashers previously removed Fig 8 Install manual tube into R clamps inse...

Page 11: ...ight Required Left Side Weight Required Weight Part Number Weight Description Qty 52 Rear Discharge Deck Model 30568 0 lb 0 lb 52 Side Discharge Deck Model 30555 0 lb 0 lb 52 Side Discharge Deck with...

Page 12: ...g the American Petroleum Institute API service classification SE SF Use chart below to select the proper viscosity grade for the temperature expected 2 2 4 0 1 4 0 4 0 0 0 1 0 0 0 0 0 2 4 1 0 Insert d...

Page 13: ...ts 4 7 l of SAE 10W 30 engine oil However check level of transmission oil before engine is first started and daily thereafter Position machine on a level surface Place all control in neutral position...

Page 14: ...Fill tank to about one inch below top of tank bottom of filler neck Then install cap 1 1 1 3 3 3 1 3 1 0 4 3 2 1 3 1 3 0 4 3 0 1 0 0 0 3 3 3 3 4 4 3 3 2 0...

Page 15: ...on the hour meter Fig 18 The coolant temperature gauge registers the coolant temperature in the system If the temperature gets too high the engine will automatically shut off and the High Temperature...

Page 16: ...area to another Fig 19 Traction pedal has two functions one is to make the machine move forward the other is to make it move rearward Using the heel and toe of the right foot depress top of pedal to m...

Page 17: ...2 5 5 0 1 4 1 05 Rotate the ignition key to START Engine should crank If engine cranks proceed to step 3 If engine does not crank there may be a malfunction in the interlock system Raise off the seat...

Page 18: ...aking is not desired engage the lever on left brake pedal with right pedal This provides simultaneous braking at both wheels Before stopping the engine disengage all control and move throttle to SLOW...

Page 19: ...erated wear Apply a liberal coating of grease to the check valve pins once each year Fig 20 The traction unit has bearings and bushings that must be lubricated and these lubrication points are PTO uni...

Page 20: ...95 2926...

Page 21: ...and Baffle Air Filter n Radiator Screen for Debris n Unusual Engine Noises n Transmission Oil Level n Hydraulic Hoses for Damage n Fluid Leaks n Tire Pressure n Instrument Operation n Condition of Bla...

Page 22: ...nditions by washing or using compressed air Replace the element after every six cleanings 1200 hours or annually whichever comes first Remove and service dust cup refer to Servicing Dust Cup and Baffl...

Page 23: ...ut debris that may have collected in the channel at the radiator base Clean and install the screen Check oil level after each day s operation or each time machine is used Change oil and filter after f...

Page 24: ...mission drive shaft coupler to the engine pulley Do not remove the drive shaft from the transmission Move the drive shaft out of the way sot that the fan belt can be removed and a new belt installed I...

Page 25: ...olution of water and anti freeze Capacity of cooling system is approximately 7 quarts 6 4 l When filling fill the radiator completely and fill the expansion tank to between the marks DO NOT OVERFILL A...

Page 26: ...sides of the front axle and support it with jack stands Clean the area around the hydraulic oil filter and remove the filter Fig 35 Remove the tube that connects the axle housing to the transmission...

Page 27: ...nd cable connector with Grafo 112X Skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion Prevent corrosion of wiring terminals by applying Grafo 112X Skin over grease Toro Part...

Page 28: ...CIRCUIT MAKE 1 OFF NONE 2 RUN B I A X Y 3 START B I S RED RED RED RED BLUE WHITE WHITE YELLOW YELLOW YELLOW GREEN YELLOW RED GREEN RED VIOLET VIOLET BLACK BLACK BLACK BLUE BROWN BROWN GRAY BLACK BLAC...

Page 29: ......

Page 30: ...lter Service Air Filter Replace Fuel Filter Check Rear Wheel Toe In and Steering Linkage Change Transmission Filter Torque Wheel Lug Nuts Drain and Clean Fuel Tank Replace Cutting Unit Gear Box Oil Ch...

Page 31: ...leum jelly to prevent corrosion d Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery Drain the engine oil from the oil pan and replace the drain plug Remov...

Page 32: ...03 01 3 5 0 0634 8 7 3 0 634 345 30 6 5 26 11 8 5 063 5 3 This warranty does not apply to parts subject to consumption through use unless found to be defective Examples of parts which are consumed or...

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