Toro 22157 Operator'S Manual Download Page 26

26

Troubleshooting

Toro designed and built your lawn mower for trouble-free operation. Check the following components and items carefully,
and refer to Maintenance on page 15 for more information. If a problem continues, contact an Authorized Service Dealer.

Problem

Possible Causes

Corrective Action

Engine does not start

1. The fuel tank is empty or the

fuel system contains stale fuel.

2. The throttle lever is not in the

Choke position.

3. The wire is not connected to

the spark plug.

4. The spark plug is pitted, fouled,

or the gap is incorrect.

1. Drain and/or fill the fuel tank

with fresh gasoline. If the
problem persists, contact an
Authorized Service Dealer.

2. Move the throttle lever to the

Choke position.

3. Connect the wire to the spark

plug.

4. Check the spark plug and

adjust the gap if necessary.
Replace the spark plug if it is
pitted, fouled, or cracked.

Engine starts hard or loses power

1. The fuel tank contains stale

fuel.

2. The fuel cap vent hole is

plugged.

3. The air filter element is dirty

and is restricting the air flow.

4. The underside of the housing

contains clippings and debris.

5. The spark plug is pitted, fouled,

or the gap is incorrect.

6. The engine oil level is low or

the oil is dirty.

1. Drain and fill the fuel tank with

fresh gasoline.

2. Clean the fuel cap vent hole or

replace the fuel cap.

3. Clean the air filter pre-cleaner

and/or replace the paper air
filter.

4. Clean under the housing.

5. Check the spark plug and

adjust the gap if necessary.
Replace the spark plug if it is
pitted, fouled, or cracked.

6. Check the engine oil. Change

the oil if it is dirty or add oil if it
is low.

Engine runs rough

1. The wire is not connected to

the spark plug.

2. The spark plug is pitted, fouled,

or the gap is incorrect.

3. The throttle lever is not in the

Fast position.

4. The air filter element is dirty

and is restricting the air flow.

1. Connect the wire to the spark

plug.

2. Check the spark plug and

adjust the gap if necessary.
Replace the spark plug if it is
pitted, fouled, or cracked.

3. Move the throttle lever to the

Fast position.

4. Clean the air filter pre-cleaner

and/or replace the paper air
filter.

Summary of Contents for 22157

Page 1: ...Operator s Manual Original Instructions GB Form No 3328 532 Rev A ProLine 53cm Recycler Rear Bagger Lawn Mower Model No 22157 230000001 and Up...

Page 2: ...el Filter 23 Servicing the Wheels 24 Emptying the Fuel Tank 24 Storage 25 Page Preparing the Fuel System 25 Preparing the Engine 25 General Information 25 Removing the Lawn Mower from Storage 25 Acces...

Page 3: ...ate the lawn mower Local regulations may restrict the age of the operator Never allow adults unfamiliar with these instructions to operate the lawn mower Never mow while people especially children or...

Page 4: ...or under rotating parts Keep clear of the discharge opening at all times Never pick up or carry a lawn mower while the engine is running Stop the engine and disconnect the spark plug wire before clea...

Page 5: ...rvicing them Do not change the speed settings on the engine If you must drain the fuel from the fuel tank do it outdoors To ensure the best performance and safety purchase only genuine Toro replacemen...

Page 6: ...Manual for information on greasing the traction drive every 25 operating hours and greasing the transmission every 100 operating hours 94 9418 98 2006 1 Fast 2 Continuous variable setting 3 Slow 4 Eng...

Page 7: ...uts 2 Secure the handle latches to the handle with 2 bolts 5 16 x 1 1 2 in washers and nylon insert locknuts Fig 2 m 534 1 2 3 4 Figure 2 1 Handle 2 Cap locknut 3 Bag support rod 4 Handle latch Note Y...

Page 8: ...ighten the screws 4 Remove the red cap from the end of the fuel line and from the end of the elbow fitting on the fuel tank Fig 4 m 6489 2 3 1 Figure 4 1 Fuel line clamp 2 Fuel line 3 Elbow fitting 5...

Page 9: ...or SJ Note Before each use ensure that the oil level is between the Add and Full marks on the dipstick Fig 7 m 3845 1 2 Figure 7 1 Oil fill tube 2 Dipstick To add oil 1 Move the lawn mower onto a lev...

Page 10: ...n develop igniting the gasoline A fire or explosion from gasoline can burn you and others and damage property Always place gasoline containers on the ground and away from your vehicle before filling D...

Page 11: ...Note Do not use the primer to start a warm engine However cool weather may require you to prime the engine 5 Place your foot on the lawn mower housing 6 Pull the recoil starter out until you feel res...

Page 12: ...tunnel Note When the grass is thick and lush clipping may collect on and around the discharge tunnel plug This may make removing the discharge tunnel plug difficult Therefore clean the plug thoroughl...

Page 13: ...moving parts to stop 2 Raise the discharge door handle and move it forward to engage the locking pin with the catch Fig 11 3 Grasp the handles at the front and rear of the bag and lift the bag off th...

Page 14: ...rmance Cutting Grass Grass grows at different rates at different times of the year In the summer heat it is best to cut grass at the 2 1 4 in 57 mm 2 3 4 in 70 mm or 3 1 4 in 83 mm cutting height sett...

Page 15: ...ne oil 1 Sharpen or replace the blade maintain it more frequently if the edge dulls quickly in rough or in sandy conditions Clean the blade brake clutch shield Check for leaks in the fuel system and o...

Page 16: ...parately to the end of the garden hose 3 Attach the coupling to the washout fitting Fig 16 1 2 3 m 2858 Figure 16 1 Washout fitting 2 Quick disconnect coupling 3 Garden hose 4 Turn the water on high 5...

Page 17: ...l side discharge chute is locked in place The discharge tunnel door is locked in place Servicing the Air Filter Clean the foam pre cleaner every 25 operating hours Clean the paper air filter every 100...

Page 18: ...e the rear wheel cutting height levers to the center setting 2 Wipe the grease fittings with a clean rag Fig 19 m 232 1 Figure 19 1 Grease fitting 3 Install a grease gun onto the fitting and gently ap...

Page 19: ...the gasoline from the fuel tank refer to steps 1 through 4 of Emptying the Fuel Tank on page 24 4 Tip the lawn mower onto its left side air filter up Fig 21 796 2 3 4 1 Figure 21 1 Blade 2 Blade nuts...

Page 20: ...e the accelerator the anti scalp cup and the blade nuts The sail of the blade must point toward the top of the lawn mower housing for proper installation Torque the blade nuts to 15 to 27 ft lb 20 to...

Page 21: ...out all the debris around the belt area 4 Install the belt cover Adjusting the Throttle You may need to adjust the throttle control if the engine does not start Whenever you install a new throttle con...

Page 22: ...e lawn mower housing and remove the grass bag 2 Rotate the control knob Fig 30 clockwise 1 2 turn if the lawn mower does not self propel If the lawn mower creeps forward rotate the knob 1 2 turn count...

Page 23: ...re from the spark plug Fig 9 3 Loosen the cable clamp screw until the brake cable conduit slides Fig 34 m 278 1 3 2 Figure 34 1 Spring 2 Cable conduit 3 Cable clamp screw 4 Pull the cable to the remov...

Page 24: ...the wheel half Ensure that the legs of the hub are positioned over the flange of the hole Fig 36 3 Place the other wheel half onto the bearing hub assembly aligning the wheel and the tire lugs and th...

Page 25: ...istribute the oil 5 Install the spark plug but do not connect the wire to the spark plug General Information 1 Clean the lawn mower housing Refer to Cleaning under the Housing on page 16 2 Clean the b...

Page 26: ...is plugged 3 The air filter element is dirty and is restricting the air flow 4 The underside of the housing contains clippings and debris 5 The spark plug is pitted fouled or the gap is incorrect 6 T...

Page 27: ...sing contains clippings and debris 1 Place all four wheels at the same height 2 Sharpen and balance the blade 3 Change the mowing pattern 4 Clean under the housing Discharge chute plugs 1 The throttle...

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