Toro 09749 Operator'S Manual Download Page 32 | Manualshive

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Toro 09749 Operator'S Manual Download Page 32

Maintenance

Recommended Maintenance Schedule(s)

Maintenance Service

Interval

Maintenance Procedure

After the first 8 hours

• Check the torque of the wheel nuts.
• Change the engine oil.
• Check the condition and tension of the belts.

After the first 10 hours

• Check the torque of the wheel nuts.

Before each use or daily

• Check the engine oil level.
• Clean the engine screen and the oil cooler.
• Check the hydraulic lines and hoses.
• Check the chopper tips.
• Check the brush wear.
• Clean the brush/chopper housing.

Every 4 hours

• Inspect and clean the brush/chopper housings —Clean more often in high soil

moisture conditions.

Every 50 hours

• Grease the bearings and bushings.
• Check the condition and tension of the belts.

Every 100 hours

• Change the engine oil.
• Check the battery electrolyte level.
• Clean the engine.

Every 200 hours

• Check and/or replace the primary air filter.
• Replace the oil filter.
• Check the spark plugs.

Every 600 hours

• Replace the safety air filter.
• Replace the fuel filter.

Important:

Refer to your

Engine Operator's Manual for additional maintenance procedures.

Note:

If you need a schematic, go to www.Toro.com and search for your machine from the Manuals link on the home page.

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Summary of Contents for 09749

Page 1: ...Form No 3397 398 Rev A ProCore Processor Model No 09749 Serial No 315000001 and Up Register at www Toro com Original Instructions EN 3397 398 A ...

Page 2: ...our product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Figure 1 1 Model and serial number location Model No Serial No This manual ...

Page 3: ...oller Scraper 26 Checking the Tire Pressure 26 Checking the Torque of the Wheel Nuts 26 Starting the Machine 27 Stopping the Machine 27 Operating the Core Processor 27 One Pass Operation 27 Tow Hitch Operation 27 Operating Tips 27 While Operating 28 Transporting 28 Soil Moisture 28 Soil Moisture Chart 29 Inspecting and Cleaning the Brush Chopper Housing 29 Inspecting and Cleaning the Machine after...

Page 4: ...e engine running Allow engine to cool before refueling Never refuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or on other appliances Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling Remove...

Page 5: ... be sure of safety and accuracy have your Toro Distributor check the maximum engine speed with a tachometer The engine must be shutoff before checking the oil or adding oil to the crankcase Keep hands and feet away from moving parts If possible do not make adjustments with the engine running Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connectin...

Page 6: ... 2 Cutting hazard hand and foot wait for moving parts to stop 110 2701 1 Warning stored energy hazard 2 To disconnect the machine linked to an aerator lower processor and aerator to the ground engage the storage pin in the front hole and support the machine with a jackstand disconnect the mechanical linkage from the aerator disconnect the hydraulic lines before driving away 3 To disconnect the mac...

Page 7: ...erate with guards removed keep all guards in place 114 7774 1 Crushing hazard hand pinch point keep hands away 112 4277 1 Stored energy hazard to disconnect the machine linked to an aerator lower processor and aerator to the ground engage the storage pin in the front hole and support the machine with a jackstand disconnect the mechanical linkage from the aerator disconnect the hydraulic lines befo...

Page 8: ...he tractor Operator s Manual to choose the correct weight kit 3 A core processor linked to an aerator in operation has a gross vehicle weight of 907 kg 2000 lb and a positive tongue weight of less than 226 kg 500 lb read the tractor Operator s Manual to choose the correct weight kit 4 Do not exceed 8 km h 5 mph on slopes when towing the core processor linked to an aerator 5 A core processor linked...

Page 9: ...750 1 Crushing hazard hand pinch point keep hands away 112 4270 1 Check the brush housing every 4 hours read the Operator s Manual raise brush cover and clean the brush housing 112 4292 On Tow Hitch Model 09750 1 Warning read the Operator s Manual 2 Move the pin out of the arm to unlock the tow hitch move the pin into the arm to lock the tow hitch lock the tow hitch whenever transporting the machi...

Page 10: ...d Disconnect the core processor from the tow vehicle Hitch pin included with the tow hitch 1 Lynch pin included with the tow hitch 1 7 Cable tie 12 Mount the core processor to the vehicle 8 No parts required Disconnect the core processor from the vehicle 9 No parts required Adjust the brush height 10 No parts required Level the core processor Media and Additional Parts Description Qty Use Belt Ten...

Page 11: ...ttery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin 2 Remove the strap securing the battery cover to the battery box Figure 3 Figure 3 ...

Page 12: ...ng rearward WARNING Battery terminals or metal tools could short against metal processor components causing sparks Sparks can cause the battery gasses to explode resulting in personal injury When removing or installing the battery do not allow the battery terminals to touch any metal parts of the tractor Do not allow metal tools to short between try terminals and metal parts of the tractor 2 Attac...

Page 13: ...2 Bolt 3 Insert the jack stand tube into the tow bar mounting hole Figure 8 Figure 8 1 Tow bar mounting hole 4 Jack stand 2 Bolt 5 Nut 3 Jack stand tube 4 Rotate the tube until the holes line up with the holes in the core processor 5 Using the bolt and nut previously removed secure the tube to the core processor Figure 8 6 Slide the jack stand onto the jack tube align the mounting holes and secure...

Page 14: ...nto the rear holes Figure 11 Important The core processor can only be operated when the pins are in the rear position Figure 11 1 Storage pin 3 Rear hole core processor connected to tow vehicle 2 Front hole core processor disconnected from tow vehicle 5 Mounting the Core Processor for One Pass Operation Parts needed for this procedure 1 Hitch pin included with the one pass hitch 1 Lynch pin includ...

Page 15: ...ProCore 864 and 880 aerators Connect the control link to the rear holes in the frame hitch pivot when operating a ProCore 660 aerator Figure 14 1 Pitch control link 3 Rear mounting holes ProCore Aerator 2 Front mounting holes ProCore 880 and 864 Aerators 9 Route the hydraulic hoses to the tractor and connect to the quick couplers 10 Make sure that the hydraulic hoses are properly connected to the ...

Page 16: ...the storage pins are installed turn off the tow vehicle Figure 16 1 Storage pin 3 Rear hole core processor connected to tow vehicle 2 Front hole core processor disconnected from tow vehicle 5 Lower the jack to the ground to stabilize the machine Figure 17 Figure 17 1 Jack 6 Move the hydraulic lift lever back and forth to remove pressure from hydraulic lines 7 Disconnect the hydraulic hoses from th...

Page 17: ...pin Figure 18 Figure 18 1 Processor hitch 3 Lynch pin 2 Tow vehicle hitch 4 Hitch pin 4 Raise the jack and secure it in the storage position Figure 19 Figure 19 1 Jack 5 Connect the hydraulic hoses to the vehicle quick couplers Make sure that the hydraulic hoses are properly connected to the processor and the vehicle 6 Route the control harness over the bed of the vehicle to the operators position...

Page 18: ...on the rear roller and tires 3 Install the storage pins in the front hole position Figure 23 4 After the storage pins are installed turn the tractor to the OFF position Figure 23 1 Storage pin 3 Rear hole core processor connected to tow vehicle 2 Front hole core processor disconnected from tow vehicle 5 Disconnect the hydraulic hoses 6 Remove the remote control from the vehicle 7 Wind the hoses an...

Page 19: ...djusting the Brush Height No Parts Required Procedure Refer to Adjusting the Brush Height page 23 10 Leveling the Core Processor No Parts Required Procedure Refer to Leveling the Core Processor page 24 19 ...

Page 20: ...actor If you stop the tractor before you lift the aerator the turf will be damaged Choke Control To start a cold engine pull choke control lever Figure 26 out to the ON position Ignition Switch The ignition switch Figure 26 which is used to start and stop the engine has 3 positions OFF RUN and START Turn the key to the START position to engage the starter motor Release the key when the engine star...

Page 21: ...other workman vehicles must be equipped with remote hydraulics producing 11 to 19 L min 3 to 4 gpm at 12411 kPa 1800 psi and the Heavy Duty Drawbar Model 44212 or 44213 The 4 wheel drive model is the best for hilly or bermed greens Also add 227 kg 500 lb of weight to the vehicle bed Tow Vehicle Minimum Flow Maximum Flow Relief Pressure Workman Vehicle 3 gpm 4 gpm 12411 kPa 1800 psi Tractor 7 gpm 8...

Page 22: ...ly explosive A fire or explosion from gasoline can burn you and others and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Never fill the fuel tank inside an enclosed trailer Do not fill the fuel tank completely full Add gasoline to the fuel tank until the level is 6 to 13 mm 1 4 to 1 2 inch below the bottom of the filler nec...

Page 23: ...f the filler neck This space in the tank allows gasoline to expand Do not fill the fuel tanks completely full 4 Install fuel tank caps securely 5 Wipe up any gasoline that may have spilled Checking the Engine Oil Level Before you start the engine and use the machine check the oil level in the engine crankcase refer to Checking the Engine Oil Level page 36 Hydraulic Fluid Important When changing to...

Page 24: ...r height adjusting plate Note The table has made accommodations for 2 5 cm 1 inch of brush wear Replace the brush if worn more than 2 5 cm 1 inch 2 Adjust the roller as follows A Check the brush height on a hard surface so you can determine which direction you may have to adjust the rear roller B Loosen the three bolts on each roller side plate C Loosen the center nut so the adjustment key can be ...

Page 25: ...heels to lower the processor onto the rear roller 4 Make sure that the main frame is parallel to the ground with a level If the main frame is not parallel to the ground proceed as follows One Pass Hitch A If the front of the frame is lower lengthen the connecting link B If the front of the frame is higher shorten the connecting link Note If the connecting link is difficult to rotate lower the tran...

Page 26: ...se the brush rotate the leveling crank counter clockwise Note Be careful not to engage the brush too far into the grass as it can cause premature wear or damage to the brush and turf damage Adjusting the Roller Scraper 1 Loosen the roller scraper adjusting fasteners Figure 33 2 Position the roller scraper so there is 0 15 cm 1 16 inch clearance between the scraper and the roller 3 Tighten the roll...

Page 27: ...ssor Make sure that the core processor is clean especially the brush and chopper housings Set the brush height slightly higher above the height of cut ex Height of cut equals 19 mm 3 4 inch then the brush setting is 22 mm 7 8 inch Start the core processor first Start at a low engine speed Once the engine starts increase the engine speed slowly to the maximum speed Always operate the core processor...

Page 28: ...Operating DANGER Tipping over can cause serious injury or death Never operate on steep slopes Operate on slopes up and down never across the face When going uphill or downhill do not stop or start suddenly Stay alert for holes in the terrain or other hidden hazards To avoid tipping or loss of control do not drive close to a ditch creek or drop off If machine stops going uphill disengage aerator an...

Page 29: ...in clay Free water appears when squeezed but moister is left on hand Forms a ball and is very pliable is very sticky 100 Saturated Saturated Free water appears when soil is bounced in hand Inspecting and Cleaning the Brush Chopper Housing Service Interval Every 4 hours Clean more often in high soil moisture conditions The brush chopper housings will buildup with mud more rapidly when used in grass...

Page 30: ...the chopper tip 1 Remove the non sheared bolt securing the chopper tip to the blade Figure 37 Remove the chopper tip from the blade Figure 37 1 Chopper tip 2 Using a hack saw cut a slot in the sheared end of the bolt and into the chopper tip Figure 37 3 Make sure that the slot is deep enough to engage a straight bladed screwdriver 4 After completing the slot heat the sheared bolt with a torch to s...

Page 31: ... performance Use the chart below to determine which carburetor jet is required for the operating altitude Order the carburetor jets from your Briggs and Stratton Dealer Carburetor Jet Size Altitude Left Carburetor Jet Right Carburetor Jet Standard 274 m 900 ft 150 156 1524 m 5000 ft 146 152 1981 m 6500 ft 144 150 2743 m 9000 ft 140 146 31 ...

Page 32: ...r housing Every 4 hours Inspect and clean the brush chopper housings Clean more often in high soil moisture conditions Every 50 hours Grease the bearings and bushings Check the condition and tension of the belts Every 100 hours Change the engine oil Check the battery electrolyte level Clean the engine Every 200 hours Check and or replace the primary air filter Replace the oil filter Check the spar...

Page 33: ... all grease fittings 1 Touch up damaged paint 1 Lubricate the chopper rear roller and rotating corner bearings immediately after every washing regardless of the interval listed Premaintenance Procedures Important The fasteners on the covers of this machine are designed to remain on the cover after removal Loosen all of the fasteners on each cover a few turns so that the cover is loose but still at...

Page 34: ... bearings immediately after every washing 1 Lubricate the following grease fittings Tow frame 2 refer to Figure 39 Lift cylinder 2 refer to Figure 38 and Figure 41 Lift axle 2 refer to Figure 38 Jack shaft 2 refer to Figure 41 Chopper assembly 2 Figure 42 and Figure 40 Rotating corner 2 Figure 42 and Figure 40 Pickup brush 2 Figure 42 and Figure 40 Rear roller 2 Figure 40 Figure 38 Figure 39 Figur...

Page 35: ...he engine when you remove the filter g018320 Figure 43 1 Air cleaner indicator 1 Check the air cleaner housing for damage which could cause an air leak 2 Replace air cleaner housing if it is damaged 3 Check the entire intake system for leaks damage or loose hose clamps Removing the Air Filters 1 Turn the key in the ignition switch to the OFF position remove the key and wait for all moving parts to...

Page 36: ...shipping damage Do not damaged filters 2 Carefully slide the safety filter into the filter body Figure 44 3 Carefully slide the primary filter over the safety filter Figure 44 Note Ensure that the primary filter is fully seated by pushing on its outer rim while installing it Important Do not press on the soft inside area of the filter 4 Clean the dirt ejection port located in the removable cover R...

Page 37: ...emove the key and wait for all moving parts to stop before leaving the operating position 4 Place a pan below the drain plug Figure 47 5 Remove the oil drain plug allowing the oil to drain into the pan 6 When oil has drained completely install the drain plug Note Dispose of the used oil at a recycling center Figure 47 1 Oil drain plug 7 Slowly pour approximately 80 of the specified oil into the fi...

Page 38: ...on the insulator indicates that the engine is operating properly Black on the insulator indicates that the air cleaner is dirty Figure 49 1 Center electrode insulator 3 Air gap not to scale 2 Side electrode Important Always replace the spark plugs when they have a black coating worn electrodes an oily film or cracks 2 Check the gap between the center and side electrodes Figure 49 3 If the gap is n...

Page 39: ...d others and can damage property Drain gasoline from the fuel tank outdoors when the engine is cold Wipe up any gasoline that spills Never smoke when draining gasoline and stay away from an open flame or where a spark may ignite the gasoline fumes 1 Park the machine on a level surface to ensure that the fuel tanks drain completely 2 Turn the key in the ignition switch to the OFF position and remov...

Page 40: ...s negative cable first and scrape clamps and terminals separately Reconnect cables positive cable first and coat terminals with petroleum jelly Check the electrolyte level every 25 operating hours or if machine is in storage every 30 days Maintain cell level with distilled or demineralized water Do not fill cells above fill line If you are storing for more than 30 days remove the battery and charg...

Page 41: ... the engine allows for the engine to cool adequately and reduces the possibility of overheating and mechanical damage Belt Maintenance Adjusting the Belts Service Interval After the first 8 hours Every 50 hours 1 Check the belts for cracks frayed edges burn marks or any other damage 2 Replace the belts if they are damaged 3 As required check the condition and tension of the belts Engine Clutch to ...

Page 42: ...lt height by loosening the top eye bolt nut and tightening the lower nut Figure 55 and Figure 56 G030926 1 2 Figure 57 1 Eye bolt height 2 Eye bolt 6 Install the belt cover Jack Shaft to Chopper Belt 1 Remove the belt cover Figure 58 Figure 58 1 Jack shaft to chopper belt cover 4 Nut 2 Jack shaft to chopper belt 5 Belt tensioning tool 3 Idler pulley 2 Loosen the nut on the idler pulley Figure 58 3...

Page 43: ...opper to brush belt 2 Loosen the nut on the idler pulley Figure 59 3 Slide the belt off of the chopper shaft and brush pulley Figure 59 4 Rotate the brush pulley until a brush row is aligned with the rotating corner Figure 60 Figure 60 1 Brush row 3 Blade tip 2 Rotating corner 4 Brush housing 5 Rotate the chopper until a blade tip is aligned with the outside of the brush housing Figure 60 43 ...

Page 44: ...cover Hydraulic System Maintenance Checking the Hydraulic Lines and Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury Make sure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system Keep your body and hands away from pin hole leaks or nozzles that e...

Page 45: ...h and blades and replace as required 5 Service the air cleaner refer to Servicing the Air Cleaner page 35 6 Grease and oil the machine refer to Greasing the Bearings and Bushings page 34 7 Change the crankcase oil refer to Servicing the Engine Oil page 36 8 Check the tire pressure refer to Checking the Tire Pressure page 26 9 Charge the battery refer to Servicing the Battery page 40 10 Before disc...

Page 46: ...formation on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions whereby it can be declared in conformity with all relevant Directives Certified EU Technical Contact Marc Ver...

Page 47: ...India 0091 44 2449 4387 Valtech Morocco 212 5 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly ...

Page 48: ... be outside influence include but are not limited to weather storage practices contamination use of unapproved coolants lubricants additives fertilizers water or chemicals etc Normal noise vibration wear and tear and deterioration Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled f...

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